2019 Program From employees to experts - SMS group
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2019 Program From employees to experts
Program Technical Service
Let knowledge grow
your company
Welcome to SMS TECademy!
We are delighted to present to you our richly varied
program for 2019. It offers you all the skills you need
to succeed because SMS group is not only your plant
and machinery partner, but also a great partner for
your employees.
Invest in your most valuable asset:
your employees.
Here, in this brochure, is an array of SMS TECademy
trainings that will boost your expertise as a plant oper-
ator. Included in the mix are standard and customized
training modules, as well as e-learning options.
You are, of course, free to choose whether you want
to learn from our experts on your premises, at an
SMS group location, or on your own PC – wherever
and whenever it suits you! Our state-of-the-art, tried-
and-tested training formats are geared specifically
to practical applications.
This also pays off in 2019, so we deliver a range of
trainings on subjects relating to engineering, mainte-
nance, and plant technology. It’s all about expanding,
deepening, and above all securing your know-how!
SMS TECademy trainers are experts in their fields and
always have the right answers to your questions.
Here is how you benefit:
You’ll realize your full potential
You’ll pick up valuable tips from practical experience
for practical application
You’ll enhance your operating and process reliability
You’ll gain unique, direct insight from our manufac-
turer know-how
A partner you can rely on We look forward to hearing from you!
The SMS TECademy team supports you throughout
the training cycle – always ready to answer any ques- Evgeny Bolotin
tions you may have. Phone +49 2161 350 2017
evgeny.bolotin@sms-group.com
2
Jana Bommer Karsten Weiß
Phone +49 2733 29-1293 Head of SMS TECademy
jana.bommer@sms-group.com Phone +49 2733 29-2358
karsten.weiss@sms-group.com
3
Program Technical Service Our training portfolio for you Expert trainings In 2019 we deliver a range of trainings on subjects relating to engineering, maintenance, and plant tech- nology. Individual trainings Together with you, our TECademy experts draw up a tailor-made training just for you. That means you have a say in training contents, dates, duration, and location. Whether you prefer training directly on your plant or centrally at an SMS group location – the determining factor is always your practical benefit. It makes all the difference that our trainers work with your employees directly on real plants. This is how we transfer our know-how effectively. Ensuring top learning success plus broader, immediate, and real-world applicability. eLearning SMS TECademy online courses are available worldwide on the internet. We make use of the latest webucation tools, from interactive learning packages right through to web forums. In this way, the modules can be called up, completed and provided with feedback by the par- ticipants no matter what time it is. Train-the-Trainer SMS TECademy offers you in-depth insights into the key methods, instruments, and techniques of on-the-job training. Learning processes and groups develop their own dynamics. To ensure teaching success, it’s vital to recognize, understand, and steer these processes. There is another crucial focus in this training: presen- tation methods and visualization that transfer learning contents in a precise, crystal-clear way. Included here are hands-on exercises that give you the opportunity to apply and reflect on what you learn. 4
5
Program Technical Service
Contents
General Technology
What’s the best way to operate, maintain, and repair The focus here is on the interconnections in the
plants and machinery? That’s where our SMS TECademy production process from steelmaking through to
specialists show you exactly what you need to know. processed strip. Below you can see a whole range
These trainings get your employees fighting fit – in any of trainings that convey specialist expertise designed
field. to identify existing potentials and to develop plans
for more efficient use of this extra scope.
Let knowledge grow your company 2 Steelmaking, Basic training 8
Our training portfolio for you 4 Secondary/tertiary metallurgy, Basic training 9
eLearning 36 Continuous casting, Basic training 10
Digital Classroom 40 Hot-rolled aluminum strip, Expert training 11
References 42 Hot strip and heavy plate, Expert training 12
Training Center 44 Hot rolling, Practical day 13
Registration form 45 Cold strip, Expert training 14
Aluminum cold strip, Expert training 15
Strip processing lines, Basic training 16
SMS group powder presses electrical
engineering, Basic training 17
The digital workshop 18
Slitting Lines, Basic training 20
2-roll straightening machine, Basic training 21
6
Maintenance Plant technology
Central to this area is in-depth insight into important Your employees need a deep understanding of the
operating parameters of all plants and components. interactions between control and operation. Only then
That ensures consistently high product quality. Crucial can they ensure your plants run constantly, effectively,
objectives here are learning how to prevent or quickly and profitably. This is how we teach plant operators
remedy malfunctions. to achieve high levels of plant efficiency.
SMS group hydraulic systems, Basic training 22 Flatness measuring in flat rolling mills,
Basic training 30
SMS group hydraulic systems on your plant 23
Measuring technology for seamless tube plants,
Hydraulic cartridge technology, Expert training 24 (hot section), Basic training 31
Roller Bearings, Basic training 25 Quality assurance systems 32
Oil-film roll-neck bearings, Basic training 26 Technological control systems,
X-Pact®/ProBAS 33
The roll as a tool, Basic training 27
Safety strategies – safety fence 34
Roll workshop, Basic training 28
Low-voltage frequency converter
Rolls for cold rolling goods, Basic training 29 X-Pact® Drive 35
7
2019 Program | Technology
Steelmaking
Basic training
BOF
- Components, design, position in the steelworks,
treatment mode, use of crude iron, coolants
(scrap and alternative coolants), presentation of
various BOF processes
EAF
- Overview of DC/AC electric melting furnaces,
EAF components, design, EAF for carbon steels
and stainless, acid and heat-resistant steel grades,
charge materials, products
Secondary metallurgy
- Overview of secondary metallurgical plants, ladle
furnaces, vacuum plants (VD, VD-OB, VOD, RH,
CAS–OB, etc.)
Special processes
- ConArc, SHARC, SEAF, PEM
Material steel
Classification of steel grades:
- General structural steel grades
- Case hardening steels, nitriding steels,
free-cutting steel
- Q&T steel, roller bearing steel
- Tool steel
- Stainless, acid and heat-resistant steel grades
Filters and environmental protection in the field of
metallurgical plants technology
Logistics simulation
Requirements: Basic technical understanding
SMS group Düsseldorf
€ 1,200.00 €
Jan. 10 - 11, 2019, German (#1011)
Jan. 30 - 31, 2019, English (#1010)
2 days
Engineers, process engineers (metallurgists),
supervisors, technicians and foremen from
Production, Planning, Maintenance and Service
8
Secondary/tertiary metallurgy
Basic training
Essential technological fundamentals SMS Mevac Essen
Line rating
New developments and trends € 600.00 €
Requirements: Basic technical understanding Jan. 14, 2019, German (#1019)
Feb. 08, 2019, English (#1018)
1 day
Engineers, foremen, process engineers,
and metallurgists employed in maintenance,
production, and service
9
2019 Program | Technology
Continuous casting
Basic training
Principles of casting and steel solidification SMS group Düsseldorf
Process technology for slab and thin-slab casters
Overview of the different caster types € 1,200.00 €
Plant engineering for slab casters
Plant engineering for CSP® thin-slab casters Jan. 15 - 16, 2019, German (#1021)
Hydraulic equipment and utilities Feb. 11 - 12, 2019, English (#1020)
Automation of continuous casters
Innovations in continuous casting technology 2 days
Requirements: Engineers, process engineers, foremen, mechatronics
No specific previous knowledge is required engineers and metallurgists engaged in production,
workshop and service
10Hot-rolled aluminum strip
Expert training
Principles of rolling on the flat strip
Plant concepts for the hot rolling of aluminum strip
and sheet
New developments and trends
Technological control systems and process models
Exercises
Visit to the production at SMS group GmbH
Requirements:
Experience in the field of hot-rolled aluminum strip
SMS group Hilchenbach
€ 2,700.00 €
Jan. 21 - 23, 2019, German (#1033)
Feb. 25 - 27, 2019, English (#1032)
3 days
Engineers, foremen, mechatronics engineers and
metallurgists engaged in maintenance, production
and service
112019 Program | Technology
Hot strip and heavy plate
Expert training
Technological basics
Plant design
Technological plant implementation and equipment
New developments and trends
Technological controls and process models
Tour of the SMS group production shop
Requirements: Experience in the field of hot-rolled
strip and heavy plate
SMS group Hilchenbach
€ 2,700.00 €
Jan. 28 - 30, 2019, German (#1031)
Feb. 18 - 20, 2019, English (#1030)
3 days
Engineers, foremen, process engineers,
metallurgists, rolling mill operators
12Hot rolling
Practical day
The basics of hot rolling SMS group Hilchenbach
The structure of mill stands
Manufacturing hot strip/heavy plate € 900.00 €
Practical work: Exercises on the model rolling mill
Results Jan. 25, 2019, German (#1071)
Feb. 22, 2019, English (#1070)
Requirements:
No specific previous knowledge necessary. 1 day
Anybody who wants to understand the basics of hot
rolling through hands-on exercises.
132019 Program | Technology Cold strip Expert training Plant technology for cold rolling mills SMS group Hilchenbach Technological basics of cold rolling Tribology/surface quality € 2,700.00 € Strip flatness and evenness of cold-rolled strip Plant operation Jan. 14 - 16, 2019, German (#1041) New developments and trends March 04 - 06, 2019, English (#1040) Technological control systems for cold rolling mills Tour of the SMS group production shop 3 days Requirements: Engineers, foremen, mechatronics technicians, Experience in the field of cold-rolled strip metallurgists, rolling mill operators 14
Aluminum cold strip
Expert training
Principles and technology of rolling on the flat strip SMS group Hilchenbach
Process modelling and plant concepts for the cold
rolling of aluminum € 2,700.00 €
New developments and trends
Technological control systems and process models Feb. 11 - 13, 2019, German (#1043)
Measuring technology in aluminum cold rolling mills March 11 - 13, 2019, English (#1042)
Exercises
Visit to see the production of aluminum cold rolling 3 days
mills
Engineers, foremen, mechatronics engineers and
Requirements: metallurgists engaged in maintenance, production
Experience in the field of cold-rolled aluminum strip and service
152019 Program | Technology Strip processing lines Basic training Basic elements of strip processing lines Requirements: Introduction to strip processing lines for carbon No specific previous knowledge necessary. steel Pickling lines and acid treatment plants Continuous annealing lines SMS group Düsseldorf Hot-dip galvanizing lines Paint coating lines € 1,200.00 € Electrolytic galvanizing and tin-plating lines Strip processing lines for electric strip (Si-strip) Jan. 17 - 18, 2019, German (#1051) Strip processing lines for stainless steel Feb. 14 - 15, 2019, English (#1050) Strip processing lines for aluminum Virtual-reality plant tour 2 days In cooperation with EMG Automation GmbH: Engineers, foremen, mechatronics technicians, and Strip travel control metallurgists employed in maintenance, production, Strip stabilization (eMASS®) and service 16
SMS group powder presses
electrical engineering at your plan
t
Basic training
Cards in PLC and CNC cabinet Basic training at your plant
Monitor pages and diagnostic pages for service
personnel € 1,800.00 €
Measurement points
Digital signals Feb. 06 - 08, 2019, German (#1013)
LR, AR and UR signals March 18 - 20, 2019, English (#1012)
Maintenance checks
3 days
Requirements:
Authorizations for opening control cabinets Plant operators as well as maintenance
Basic knowledge on the measurement of electrical staff
signals
172019 Program | Technology
The digital workshop
Our innovate 3D learning tool
Our trainings in the digital workshop
CSP plants and hot rolling SMS group Düsseldorf
Virtual-reality plant tour € 900.00 €
Introduction
CSP® plants Jan. 11, 2019, German (#1121)
Hot rolling Feb. 01, 2019, English (#1120)
1 day
Anybody who wants to understand the processes
of CSP® plants and hot rolling.
Cold rolling and SMS group Düsseldorf
strip processing lines € 900.00 €
Virtual-reality plant tour Feb. 15, 2019, German (#1131)
Introduction March 01, 2019, English (#1130)
Cold rolling
Strip processing lines 1 day
Anybody who wants to understand the processes
of hot and cold rolling aluminum.
Hot and cold rolling SMS group Düsseldorf
aluminum € 900.00 €
Virtual-reality plant tour Feb. 25, 2019, German (#1141)
Introduction March 15, 2019, English (#1140)
Hot rolling aluminum
Cold rolling aluminum 1 day
Anybody who wants to understand the processes
of hot and cold rolling aluminum.
1819
2019 Program | Technology Slitting Lines In cooperation with Aluminum Academy Basic-Training Definition of commonly used terms in Slitting and SMS group Düsseldorf, Aluminum Academy Sofia Trimming Clearance and over lapping € 1,800.00 € Parameter of band-edge Tools for slitting March 04 - 06, 2019, German (# 1017) Important run out measurements April 01 - 03, 2019, English (# 1016) Various slitter and trimmer set ups Slitting process 3 days Problem solving during trimming and slitting Storages for slitting and trimming tools Operators, also Technicians/Engineers and Grinding recommendations Managers with little or no experience in slitting. Requirements: None, Basic knowledge of Slitting Lines advantageous 20
2-roll straightening machine
Basic training
Processes and influencing factors in the production Requirements:
of straight bars/rods (Theory Part 1) Basic knowledge of straightening as well as how to
Steel process technology operate the straightener.
Pre-straightening process parameters
Straightening process parameters
The 2-roll straightener (Theory Part 2) SMS group Mönchengladbach
Setting parameters of the straightener
Straightening process € By arrangement
Straightening principles
Working with the pinch limit angle table By arrangement, German (#4001)
By arrangement, English (#4000)
Correct application (Practical Part)
Setting options for the straightener Operators, foremen, technicians and engineers
Setup for new material (systematic procedure) working in maintenance, production and service
Exercises and questions areas.
212019 Program | Maintenance SMS group hydraulic systems Basic training Properties of hydraulics SMS group Mönchengladbach Structure and function of hydraulics systems Basic physics behind hydraulics and practical € 3,000.00 € applications DIN ISO 1219 symbols March 25 - 29, 2019, German (#2041) Pressure fluids May 06 - 10, 2019, English (#2040) Hydraulic pumps, motors, and cylinders Basics of valve and proportional valve technology 5 days Troubleshooting, service and repair procedures for hydraulic systems Plant operators as well as maintenance and Basics of hydraulic system measurement and service/repair personnel analysis Requirements: No specific previous knowledge necessary. 22
SMS group hydraulic systems
Basic training at your plan
t
Troubleshooting and servicing of hydraulic
plants
Instructions on and methods of fault
analysis
Analysis of plant functions based on circuit
diagrams
Instructions on
- Sources of control and regulation faults
- Problem solving and avoidance
- Commissioning
- Inspection and maintenance
- Servicing/repairs
- Work safety and accident prevention
Measuring and analysis
Basics of measuring technology
- Pressure measuring
- Volume flow measuring
- Measuring electric parameters
Structure and function of measuring
instruments
Sensors
- Selection criteria and areas of application
Calibration of sensors
Analysis of measurement curves
Comparison of actual and target values
of plant parameters
Exercises on the hydraulic system
Requirements:
No specific previous knowledge necessary.
On your plant
€ By arrangement
By arrangement, German (#2043)
By arrangement, English (#2042)
Plant operators as well as maintenance and
service/repair personnel
232019 Program | Maintenance
Hydraulic cartridge technology
Expert training
Directional control valves SMS group Mönchengladbach
Pressure valves
Throttle valves € 900.00 €
Cartridge control system structures
Control system examples March 07, 2019, German (#5011)
Troubleshooting April 04, 2019, English (#5010)
Requirements: 1 day
Basic knowledge of hydraulics (comparable with
Hydraulics basic training) Specialist personnel, foremen, technicians,
and engineers from maintenance, production,
and service
24Roller Bearings
In cooperation with SKF GmbH
Basic training
Basic roller bearing know-how SMS group Hilchenbach
Assembly technology
Lubrication and sealing € 900.00 €
Roller bearing damage
By arrangement, German (#5043)
Requirements: By arrangement, English (#5042)
No specific previous knowledge necessary.
1 day
Mill managers, machine operators, employees
in the roll workshop
252019 Program | Maintenance
Oil-film roll-neck bearings
Basic training
Basics of hydrodynamic oil film bearings SMS group Hilchenbach
Hydrostatic auxiliary equipment
Design and structure of oil-film bearings € 900.00 €
Installation in mill stands
Evaluation of bearing damage April 08 - 09, 2019, German (#2051)
Repairs of installation parts and bearing compo- May 13 - 14, 2019, English (#2050)
nents
Bearing types, modernizations 1,5 days
Attaching systems
Sealing systems Employees in roll workshops as well
as rolling mill maintenance and servicing
Requirements: personnel
No specific previous knowledge necessary.
26The roll as a tool
In cooperation with Gontermann Peipers GmbH
Basic training
Roll manufacturing SMS group Hilchenbach and
Roll qualities and requirements Gontermann-Peipers GmbH, Siegen
Roll care
Roll damage € 900.00 €
Guided tour of the roll production shop at
Gontermann-Peipers GmbH, Siegen May 20 - 21, 2019, German (#2511)
May 27 - 28, 2019, English (#2510)
Requirements:
No specific previous knowledge necessary. 1,5 days
Managers of roll workshops, plant operators,
employees in roll workshops, and rolling mill
maintenance and servicing personnel
272019 Program | Maintenance
Roll workshop
In cooperation with Maschinenfabrik Herkules GmbH & CO. KG
Basic training
These trainings are available after the following expert Maschinenfabrik Herkules GmbH & Co. KG,
trainings: Siegen
- Aluminum hot strip (page 12)
- Hot strip and heavy plate (page 11) € 600.00 €
- Cold strip (page 14)
- Aluminum cold strip (page 15) Date German (#2521):
Jan. 17, 2019
This is your opportunity to learn more about the very Jan. 24, 2019
latest rolling shops. Jan. 31, 2019
Feb. 14, 2019
Basics of a modern roll shop
Special features of grinding machine technology Date English (#2520):
Real-time controls and their influence on the Feb. 21, 2019
grinding process Feb. 28, 2019
On-the-fly measuring systems March 07, 2019
Integrated roll inspection systems March 14, 2019
Roll shop equipment
Automation of roll shops 1 day
Guided tour of the production shop of our
cooperation partner Maschinenfabrik Herkules Rolling mill managers, plant operators,
GmbH & Co. KG employees in roll workshops as well as rolling
mill and roll shop maintenance and servicing
Requirements: personnel
No specific previous knowledge necessary.
28Rolls for cold rolling goods
In cooperation with Steinhoff GmbH & Cie. OHG
Basic-Training
Manufacturing of rolls Steinhoff GmbH & Cie. OHG, Dinslaken
Roll qualities and recommendations for use
Roll damages and how to prevent them € 600.00 €
Roll testing and quality assurance
Roll handling for process optimization By arrangement, German (#1023)
Roll manufacturing tour at Steinhoff By arrangement, English (#1022)
Requirements: 1 day
No specific previous knowledge necessary
Management personnel, plant operators, roll work-
shop employees, maintenance personnel of the
rolling mill
292019 Program | Plant technology Flatness measuring in flat rolling mills Basic training Theory of flatness measuring SMS group Hilchenbach Presentation of the BFI principle and comparison with other methods € 600.00 € Presentation of the hardware components of the SMS group flatness measuring system Sept. 02, 2019, German (#3041) Presentation of the roll structure Oct. 07, 2019, English (#3040) Optional: Introduction to flatness control Tour of the SMS group production shop 1 day Requirements: Rolling mill staff, employees in roll workshops as well No specific previous knowledge necessary. as rolling mill maintenance and servicing personnel 30
Measuring technology for seamless
tube plants (hot section)
Basic training
Wall thickness measurement SMS group Mönchengladbach
(ultrasonic, radiometric, others)
Length/speed measurement € 600.00 €
(laser Doppler method, correlation method)
Diameter and profile measuring technology Sept. 03, 2019, German (#6001)
(CCD cameras, laser scanning method, light-section Oct. 10, 2019, English (#6000)
measurement)
Pyrometry and more 1 day
Measured-data characterization and characteristic
value determination, including data analysis with Engineers, technology specialists,
modern methods such as order or pitch length technicians, rolling mill operators
analysis
Requirements:
No specific previous knowledge necessary.
312019 Program | Plant technology Quality assurance systems: Material proper- ties, roughness, oil film and strip stabilization In cooperation with EMG Automation GmbH Basic training The following quality parameters and the correspond- SMS group Hilchenbach ing measurement technologies are discussed during four course units and one works tour: € 600.00 € Works tour Laser optics-based online roughness measurement Sept. 05 - 06, 2019, German (#3131) (SORM 3plus) Oct. 08 - 09, 2019, English (#3130) Induction-based online measurement of tensile strength and yield strength (IMPOC) 1,5 days Infrared spectroscopic-based online measurement of the oil film (SOLID®) Rolling mill management staff, line managers, Induction-based strip stabilization for the hot-dip quality assurance managers, process man- coating process in order to achieve optimum zinc or agers aluminum coatings (eMASS®) Requirements: No special background knowledge is required, although an engineering background is an advantage. 32
Technological control systems
X-Pact®/ProBAS
SMS group Hilchenbach (all trainings)
Target group (all trainings)
Software developers for technological
control systems, electrical servicing
personnel
Basic training
€ 3,000.00 €
Basics of graphic programming with logiCAD
Working with the X-Pact®/ProBAS system configurator Sept. 09 - 13, 2019, German (#3011)
Basics of internal and external communication, Nov. 04 - 08, 2019, English (#3010)
X-Pact®/ProBAS development and diagnosis tools
Basics of system hardware 5 days
Advanced training
Refresher unit on the basics of X-Pact®/ProBAS € 1,800.00 €
Structure and programming of technological control
systems with X-Pact®/ProBAS Sept. 16 - 18, 2019, German (#3021)
Data exchange/communication with external automation Nov. 11 - 13, 2019, English (#3020)
systems based on various protocols
Diagnosis of internal and external communication 3 days
Maintenance training
Basic structure of a control system € 1,800.00 €
Current best-technology in hardware and software
- TCS control systems Sept. 23 - 25, 2019, German (#3051)
- HMI Nov. 25 - 27, 2019, English (#3050)
- Data recording and saving
- Fieldbus systems 3 days
- Sensors and actuators
Diagnosis and hardware faults
Software backup and restoration
332019 Program | Plant technology
Safety strategies – safety fence
Basic training/Expert training
Theory SMS group Hilchenbach
European safety requirements for machinery and
plants € By arrangement
Documentation requirements
Selection of protective measures By arrangement
Practice German (#3061)
Practical operation of equipment, e.g. access proce- English (#3060)
dures
Safety precautions for servicing/maintenance 1 day
Requirements for a complete machine group (linked
plants) in practice Project leaders, design engineers,
plant operators
Requirements:
No specific previous knowledge necessary.
34Low-voltage frequency converter
SMS group Hilchenbach (all trainings)
Target group for both trainings:
Site managers, project managers, com-
missioning engineers, maintenance staff
Basic training
Presentation of the X-Pact® Drive converter system € 1,200.00 €
Hardware configuration of the X-Pact® Drive system
Introduction to the software environment for commissioning Sept. 19 - 20, 2019, German (#3121)
and maintenance Nov. 18 - 19, 2019, English (#3120)
Commissioning of simple applications
2 days
Requirements:
Basic knowledge of electrical engineering
Advanced training
Consolidation of the X-Pact® Drive functions € 1,200.00 €
Conducting of erection supervision, commissioning and
maintenance Sept. 26 - 27, 2019, German (#3123)
Practical implementation of the software parameterisation Nov. 28 - 29, 2019, English (#3122)
Optimisation of the drive parameters
2 days
Requirements:
Basic training on the X-Pact Drive low-voltage frequency
converter
352019 Program | eLearning
The metallurgical process chain
From steelmaking to the finished product
The 7 modules of the webucation training:
Introduction
Steelmaking and submerged-arc
furnaces (SAF)
Continuous casting
CSP® plants
Hot rolling
Cold rolling
Strip processing lines
Seven 45-minute units
1 license 350.00 €
€ 10 licenses 2,900,00 €
25 licenses 5,375.00 €
Training number
1210 (English)
1211 (German)
Anybody who wants to understand the
process from liquid steel to the finished
product.
You’ll receive a manual containing the
! main learning content after completing
the training.
36Hot strip and heavy plate production
Module 1: 60 minutes per module
The basics and plant technology 1 license 250.00 € per module
€ 10 licenses 2,100.00 € per module
Already addressed in the first module is “Basics and plant tech- 25 licenses 3,900.00 € per module
nology”, which gives you varied insights into the rolling gap. The
module starts with a focus on the products hot strip and heavy Training number:
plate, looking at the various measurements and requirements. Module 1:
Next, in the second section, we deal with the dimensions and TC_000.1250 (English)
definitions crucial for getting to grips with the processes in the TC_000.1251 (German)
roll gap: from the geometrical variables to the forces at work.
You find out about the structure of mill stands and the various work Module 2:
roll diameters. Then there is an easy-to-grasp explanation of how TC_000.1252 (English)
roll gap adjusting systems compensate for disrupting influences. TC_000.1253 (German)
Module 3:
Module 2: TC_000.1254 (English)
TC_000.1255 (German)
Hot strip production processes
Technicians, engineers
Starting with the structure of hot strip mills and plant designs,
you work your way through the basics for an overall understanding All our webucation trainings require
of the fundamentals of hot strip processing. Central to this module ! participants to have basic technical
are the typical market demands of the quality of hot strip, plus knowledge.
the plant technology developed to meet these requirements. We
take a look at the following quality characteristics: strip thickness,
width, profile, contour, and flatness, coil shape, mechanical prop-
erties, and strip surface.
Module 3: Technical requirements
Operating systems: Microsoft Windows XP
Heavy plate production processes / Windows Vista / Windows 7
Graphic card with at least high color
First comes an introduction to the vast complex that makes up a (16 bits), resolution 1024 x 768 or higher
heavy plate rolling mill. Then we home in on the special features Sound card and audio output (headphones
of the rolling mill. The focus here is on the typical market demands / speakers)
of the quality of heavy plate, plus the plant technology developed MS Internet Explorer 6.0 (or higher)
to meet these requirements. We take a look at the following quality Adobe Flash-Player 10 (or higher)
characteristics: strip thickness, profile, and flatness, width and Internet access
rectangularity, sabers, mechanical properties.
372019 Program | eLearning
Thread cutting machine
approx. 1.5 hours
1 license 250.00 €
€ 10 licenses 2,100.00 €
25 licenses 3,900.00 €
Training number:
1260 (English)
1261 (German)
Technicians, engineers, operators
Module 1: Module 2:
General introduction General introduction:
Presentation of the machine types TCG and CTM - Fundamentals of wire drawing
Design of the thread cutting machine - Design of a drawing line
- Pusher - Drawing systems
- Centering device Functional areas of a drawing line:
- Clamping device - Ring preparation equipment
- Gear unit - Drawing and inspection
- Z-axis - Straightening and end finishing
- Internal clamping mandrel Design of the thread cutting machine:
- Tool head - Combined drawing systems with B Series
- Hood drawing elements
- Combined drawing systems with D Series
drawing elements
- Combined drawing systems with F Series
drawing elements
- Caterpillars for drawing of solid material
- Straightening machine of the WRP BF Series
Requirements: - Straightening machine of the WRPF Series
Basic technical training - Straightening and polishing machines of the
B Series
38Cold Pilger Mill (KPW)
General introduction approx. 60 minutes
- Fields of application
- Materials and their rollability 1 license 250.00 €
- Rolling principle € 10 licenses 2,100.00 €
- Performance data 25 licenses 3,900.00 €
Presentation of the machine type
- Machine design Training number:
- Upline and downline machines 1262 (English)
- Control sequence 1263 (German)
- Settings
Technology: Technicians, engineers, operators
- Description of the rolling tools
- Parameters of a rolling and their interpretation ! Can also be used on mobile terminals
- Rolling problems and countermeasures
Requirements:
Basic technical training
HybrEx extrusion press
60 minutes
1 license 250.00 €
General introduction € 10 licenses 2,100.00 €
- History of extrusion technology 25 licenses 3,900.00 €
- Use of extrusion presses
- Market requirements Training number:
Hydraulic presses 1264 (English)
- Heavy metal extrusion presses 1265 (German)
- Light alloy extrusion presses
HybrEx extrusion press Technicians, engineers, operators
- The HybrEx drive concept
- The most important assemblies at a glance ! Can also be used on mobile terminals
39Program Technical Service Digital Classroom New ways of learning In 2019 SMS TECademy will offer its customers a new and uniquely interactive way of learning. By using virtual and augmented reality applications, training participants will benefit from a higher learn- ing effect as for example complex maintenance work can be experienced with a high immersion factor. The simulated environment looks and feels to some degree like the real workplace. Trainings at the virtu- al model will not disturb the real plant production schedule and can take place at any time. Furthermore, training participants can practice without crash and damage risks. Explore, learn and adapt – the SMS TECademy makes it possible. 40
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Program Technical Service References SMS TECademy PT Krakatau Steel (PTKS) places order for SMS TECademy Successful partnership approved Last year, PTKS placed an order with the SMS group for the supply of a turnkey high-performance hot strip mill and is now counting on the professional and high-quality training from the full-liner. Over a training period of several weeks, the cus- tomer’s staff will be trained by the SMS group experts. Four large topic blocks were identified together with PTKS. While two of the four training groups are coached in technical topics, the other two groups will be focusing on commercial aspects. The totally positive feedback from the participants pleases the team from the TECademy and the train- ers alike. “When it comes to professional training, the SMS TECademy is the best academy in the iron and steel industry that I know,” says Makhfuri, Instrument Supervisor at PTKS. 42
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Program Technical Service
Training Center
Hilchenbach | Düsseldorf | Mönchengladbach
Our Training Center Our digital workshop –
our innovate 3D learning tool
Here you’ll find classrooms equipped with state-of-the-
art technological training equipment for a pleasant It applies innovative virtual engineering and powerful
environment that supports the entire learning process. 3D visualization in a specially equipped projection
Fully benefit from this motivational training atmos- room to create vivid digital models of plants, compo-
phere and maximize your learning success. Right next nents, or production processes in real time.
door are our production shop and LernWERK appren-
tice workshop, creating a direct link to the real world Just two examples of virtual reality in TECademy train-
of practical operations. ings are simulations that allow us to “walk through”
plants in real time, plus a virtual plant portal that simu-
You learn even more from this special equipment in lates entire process chains including dynamic demon-
our training center: strations of production processes.
Safety fence for “Learning on the model”
Model rolling mill
Control cabinets for drive systems
Our LernWERK
Primarily devoted to teaching our apprentices about
production processes at first hand, the LernWERK is
ideal for practical, near-reality exercises during our
customer trainings.
44Fax: +49 2733 29-2214
E-mail: tecademy@sms-group.com
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contract hotels. In addition we would be pleased to help you in organising the transfer between airport and hotel. Please do not hesitate to contact us.© SMS group GmbH · Published on 10.10.2018 · Circulation 250 · Printed in Germany · Ky
SMS group GmbH
Wiesenstrasse 30
57271 Hilchenbach, Germany
Phone: +49 2733 29-2358
Telefax: +49 2733 29-2214
SE-314E
E-mail: tecademy@sms-group.com
Internet: www.sms-group.com
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characteristics as described and, in particular, these may change as a result of further developments of the products. The provision of this information is not intended to have and will not
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