Nivelco Product Catalogue 2018

 
 
Nivelco Product Catalogue 2018
2018




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                                 Quality and innovation since 1939
Nivelco Product Catalogue 2018
*5 years warranty for most of the NIVELCO products, detailed information on page 233, and on the product order code pages.
Nivelco Product Catalogue 2018
CON TAC T I N FOR M ATION                                                                2018

SUB SIDIA RY A ND DIS TR IBU TION NE T WOR K

                 To find a local NIVELCO representation, please check distribution page
                                        on NIVELCO website!




CONTAC T NI V ELCO


                  To contact NIVELCO, please use contact page on NIVELCO website!




SA LES A ND A PPLIC ATION SUPPORT


                                          sales@nivelco.com




                                 NIVELCO PROCESS CONTROL CO.
                                H-1043 Budapest, Dugonics u. 11.
                                Tel.: (36-1) 8890-100 or 369-7575
                                Fax: (36-1) 8890-200 or 369-8585
                            sales@nivelco.com https://www.nivelco.com



                                                                                                 3
Nivelco Product Catalogue 2018
TA B LE OF CON TEN T S                                                                                                                                   2018

    COMPANY PROFILE		                                                                                                                                                  5
    LEVEL TRANSMITTERS		                                                                                                                                               9
    Non-contact microwave level transmitters               PiloTREK...............................................................................................13
    Guided microwave level transmitters                    MicroTREK............................................................................................23
    Capacitive level transmitters                          NIVOCAP.............................................................................................29
    Hydrostatic level and pressure transmitters            NIVOPRESS D......................................................................................34
    Hydrostatic level transmitters                         NIVOPRESS N......................................................................................37
    Magnetostrictive level transmitters                    NIVOTRACK.........................................................................................43
    Bypass liquid level indicators                         NIVOFLIP.............................................................................................49
    Ultrasonic integrated level transmitters for liquids   EasyTREK..............................................................................................54
    Ultrasonic compact level transmitters for liquids      EchoTREK.............................................................................................61
    Ultrasonic integrated level transmitters for solids    EasyTREK..............................................................................................70
    Ultrasonic compact level transmitters for solids       EchoTREK.............................................................................................73
    Ultrasonic accessories                                 .............................................................................................................76
    Transmitter accessories                                .............................................................................................................77
    LEVEL SWITCHES		                                                                                                                                                 79
    Float level switches                                   NIVOFLOAT.........................................................................................83
    Conductive level switches                              NIVOCONT K......................................................................................85
    Magnetic coupling level switches                       NIVOMAG...........................................................................................89
    Magnetic tracking level switches                       NIVOPOINT.........................................................................................93
    Vibrating fork level switches                          NIVOSWITCH......................................................................................98
    Vibrating rod level switches                           NIVOCONT R................................................................................... 115
    Rotary paddle level switches                           NIVOROTA....................................................................................... 121
    RF-Capacitance level switches                          NIVOCAP CK.................................................................................... 127
    ANALYTICS		                                                                                                                                                    133
    pH and ORP Transmitters                                AnaCONT LEP / LER.......................................................................... 135
    Dissolved oxygen transmitters                          AnaCONT LED.................................................................................. 142
    Conductivity transmitters                              AnaCONT LCK.................................................................................. 146
    FLOW MEASUREMENT		                                                                                                                                             151
    Open channel flow measurement                          NIVOSONAR.................................................................................... 153
    TEMPERATURE MEASUREMENT		                                                                                                                                      155
    Multipoint temperature transmitters                    THERMOPOINT................................................................................. 157
    Temperature transmitters                               THERMOCONT TT............................................................................. 162
    Thermowells, Temperature sensors                       THERMOCONT T.............................................................................. 166
    SENSORS		                                                                                                                                                      173
    Ultrasonic proximity sensors and transmitters          MICROSONAR................................................................................. 175
    PRESSURE SENSORS		                                                                                                                                             177
    Pressure switches                                      NIPRESS DK...................................................................................... 179
    Pressure transmitters                                  NIPRESS D......................................................................................... 189
    Differential pressure transmitters                     NIPRESS DD...................................................................................... 203
    SYSTEM COMPONENTS		                                                                                                                                            209
    Multichannel process controller                        MultiCONT........................................................................................ 213
    Universal interface modules                            UNICONT PJK................................................................................... 216
    Multifunctional current controlled switch modules      UNICONT PKK.................................................................................. 217
    Loop indicators                                        UNICONT PD.................................................................................... 219
    Universal controllers                                  UNICONT PM................................................................................... 222
    Intrinsically safe isolator power supply modules       UNICONT PGK................................................................................. 226
    Ultrasonic pump control system                         UNICONT PSW................................................................................. 227
    Time relay modules                                     NITIME.............................................................................................. 229
    Universal communication interface modules              UNICOMM....................................................................................... 230
    PROCESS VISUALIZATION SOFTWARE		                                                                                                                               232
    Process visualization software                         NIVISION.......................................................................................... 232
    TERMS AND CONDITIONS		                                                                                                                                         233




4
Nivelco Product Catalogue 2018
COM PA N Y PROFI LE                                                                                                                               2018

ESTEEMED PARTNER!

NIVELCO has established and maintained a leading and respected world market position, and in the past more than 3 and a half decades has sold almost
1 million units of level instrumentation. We are proud that NIVELCO is represented on the markets of many countries of the world through its subsidiaries
and distributors, and in a number of industrial segments our devices are used with satisfaction.

Our company is committed to establishing long-term, trusted and successful business relationships. We know
that besides getting an excellent value for your money, there are other key factors that matter to our clients
such as quality, guarantee and business reliability. This can only be provided through high performance,
quality products and services. In 2010, we introduced our 3-year full warranty for our products instead of the
previous 2-year warranty term. Thanks to the conscious quality policy that NIVELCO is committed to, our
quality indicators have shown excellent results and positive changes since then.

We are therefore pleased to announce that from 2018 onwards, instead of the present 3 years, uniquely
in the industry we provide 5 years of warranty for most of the NIVELCO instruments!

We are confident that our decision will further strengthen
the confidence in our company and our products.
                                                                                        Tamás Szőllős


                                    THE STORY OF A FAMILY VENTURE

                                    After training as an engineer in the “ITT Standard” telephone company, in 1939 Endre Szőllős started his
                                    own business designing and producing telephone systems for business and industry. While the World
                                    War II did not provide an easy period for Endre and his colleagues, the business grew and provided good
                                    training for his sons. Following their University courses in electrical engineering and economics respectively,
                                    Tamás and András Szőllős were able to lead the company forward, after the early death of Endre in 1969.
                                    By 1982, the production of a series of industrial controllers had led to a developing specialisation in level measurement
                                    and control: and NIVELCO was founded. In 1989, when International trade from
                                    Hungary became straightforward, NIVELCO had a full, proven level control
                                    product range and capability, backed by well established in-house manufacturing
                                    and engineering facilities. In 1989 the NIVELCO launch of the World’s first
                                    “Compact” ultrasonic level transmitter had a major impact, offering a combined
                                    sensor / transmitter in one unit, leading the world market.



NIVELCO took the opportunity offered by these newly available export markets, and opened trading relationships
with various identified distributors and sales agents. Building on existing sales links into neighbouring countries,
NIVELCO also invested in their own sales organisations and offices in Austria and Poland, and then later in the
Czech Republic, Romania and Russia. Our success in these ventures demonstrates that by maintaining our business
principles, expertise and specialist skills, NIVELCO can compete successfully with the best suppliers to the industry,
by providing:

■  Wide range of products to suit all applications
■  Investment in advanced technology expertise
     and high quality product development
■  High specification quality management and control
     systems
■  Worldwide marketing, sales and service support
■  Fast, flexible in-house production and customer
     order logistics
■  Company-wide IT System to provide full product
     design and production data
■  Fair, modest pricing, ensuring the capital for
     future customer support and development
■  Continuing investment in our people and their
     working relationships



Despite that in today’s globalised world, the multinational giants – set up for mass production – can rule the market, there are many medium-size companies
who specialise in satisfying customer needs, and manufacture products with high intellectual added value. The achievements of NIVELCO demonstrate that
flexible, customer-led medium-size companies can find their place in the market and maintain their independence.



                                                                                                                                                                5
Nivelco Product Catalogue 2018
COM PA N Y PROFI LE                                                                                                                     2018

    NIVELCO’S TIMELINE

    1982   NIVELCO formed
    1982   NIVOSONAR – the first Ultrasonic level transmitter
    1984   NIVOCONT – Vibrating rod level switch
    1986   NIVOCAP – Capacitance level transmitter
           NIVOSONAR – Compact Ultrasonic level transmitter:
    1989
           A WORLD FIRST!
    1991   NIVELCO Messtechnik (Austria)
    1992   New factory opened in Budapest
    1994   NIVOPOINT – Float level switch
    1994   NIVOMAG – Magnetic coupling level switch
    1995   Accreditation to ISO 9001
           NIVELCO Company in Poland
    1996   NIVELCO Trade Center
           NIVOSWITCH – Vibrating fork level switch
    1999   NIVOPRESS – Hydrostatic level transmitter
    2000   Budapest Factory expansion
    2001   NIVOTRACK – Magnetostrictive level transmitter
    2002   Standardized mechanical and electronic construction
           HART® – Digital Communication in the transmitters
    2003   ATEX Hazardous Area Approvals
    2004   MultiCONT – he new system concept                     Efficient industrial production relies on the information provided by modern
           NIVELCO Bohemia (Czech Republic)                      high technology sensors and instrumentation. In the 1980’s the whole sensor
    2005   MicroTREK – Radar-based level transmitter             manufacturing industry was radically changed by developments in microprocessors
           NIVELCO T.M. Company in Romania                       and electronics. NIVELCO achieved the significant market position it holds today by
    2007   NIVELCO Instruments (India)                           recognising these developments.
    2007   NIVELCO Company in Russia
                                                                 Recognising the growth in the market demand, NIVELCO earned recognition primarily
    2008   NIVELCO Company in USA                                with its level transmitter, and gained a substantial global market share, based on its
    2009   AnaCONT – pH, ORP and conductivity transmitter        purposeful business policies and constant investment in technology.
           The first SIL product certification
    2010   AnaCONT – Dissolved oxygen transmitter                Year by year NIVELCO produced every 20th ultrasonic transmitter sold in the world,
    2012   PiloTREK – Non-contact radar level transmitter        every 50th vibration level switch, and every 100th radar level transmitter.
    2013   NIVOCAP CK – RF-capacitance level switch
                                                                 In this way NIVELCO has established and maintained a leading and respected
    2016   The first FM approval                                 world market position, and in the past 35 years has sold almost 1 million units of
    2017   EasyTREK SP-500                                       level instrumentation: NIVELCO is now one of the largest ultrasonic level transmitter
           UNICOMM HART®-USB / Bluetooth® modem                  producers in the world.

                                                                                                                                            2018




6
Nivelco Product Catalogue 2018
COM PA N Y PROFI LE                                                                                                                                  2018

THE HEADQUARTERS

From cramped beginnings in 1982, with 15 employees occupying 150 m2 in Budapest, NIVELCO has
invested in extensive facilities capable of total control of the production requirement. In the year 2000,
a further expansion to the new factory created a capacity of 10 000 m2, giving significant space for future
development: this is currently allocated to the NIVELCO Trade Center, and some associated activities.
In the currently unused factory areas, the NIVELCO Trade Center provides leased space to host headquarters
for other companies. NIVELCO engineering, manufacture and production is exclusively in Hungary: the
other subsidiaries deal only with sales and marketing activities, plus consulting, installation and service.
The modern air-conditioned factory and excellent working conditions ensure a neat and tidy environment,
and create the right conditions for producing good quality work.




                                    PRODUCTION

                                    NIVELCO has invested heavily in the best production machinery available, with all aspects of the required production
                                    being undertaken in the factory. Here, computer-controlled CNC machining centres, as well as surface mount electronics
                                    production facilities and fume extraction, make a clean and efficient unit. The investment is driven using a global IT system
                                    for production control and logistics. In this way NIVELCO maintains total control over the build, and has achieved quality
                                    management system approval to ISO9001. All production output is tested using automatic systems, heat-soaked and
                                    cycled where needed in special test chambers.




SALES AND SUPPORT                                                                      MARKETING

                                         Efficient technical sales support to cus-     The marketing department at the Hungarian headquarters supplies
                                         tomers, contractors and distributors          all marketing materials such as brochures, advertisements and
                                         has always formed an essential part of        presentations, for the subsidiary companies to show the unified
                                         the NIVELCO business approach, and            NIVELCO corporate image. The marketing team coordinates the
                                         the application knowledge and experi-         constant updating of all information on the multilingual NIVELCO
                                         ence developed in the sales team is a         website and is also responsible for keeping up-to-date downloadable
                                         major business strength. Input from the       colour brochures, technical documentation, etc.
                                         NIVELCO sales team covering the five          The NIVELCO movie
                                         regions in Hungary, and the NIVELCO           (presented on the
                                         sales companies in Poland, the Czech          website) was shot
Republic, Romania, India and Russia, as well as that from export distributors and      by our own
sales agents, is treated as a valuable resource to be shared, and to guide product     NIVELCO
planning and development. To provide and present this experience to new sales          crew to
personnel, and distributors, NIVELCO produce articles for publication, plus appli-     present
cation notes and reference site information for presentation on the website, and in    the manu-
the NIVELCO Magazine published twice                                                   facturing
a year. Hands-on demonstrations are                                                    capability
encouraged, frequent training courses                                                  and the wide
in the Budapest training centre provide                                                application possibilities
customers, installers and staff from sales                                             of NIVELCO instruments.
distributors with hands-on experience.                                                 Other priority tasks for the marketing department involve participation in
The NIVELCO showroom provides a                                                        exhibitions and organisation of regular professional training courses for
permanent resource where equipment                                                     our sales partners and customers, presenting detailed knowledge and
can be demonstrated in action.                                                         information about the NIVELCO instruments.


                                                                                                                                                                    7
Nivelco Product Catalogue 2018
COM PA N Y PROFI LE                                                                                                                                                                                                                                                                                                    2018

    EXPORT MARKETING

                                                       Doing some business with East Bloc countries was what we had as export in the 80’s, when NIVELCO was
                                                         formed: the East Bloc was still its old self and markets were closed. Nevertheless NIVELCO was an export
                                                          driven company, and almost a decade later, in 1990, we were able to show our muscles to the world for the
                                                           first time. This was the beginning of NIVELCO’s export success. Twenty years later, exporting more than
                                                             80% of its production, NIVELCO has now proved itself to be an export oriented company. Covering over
                                                               65 countries through our own subsidiary companies and through distributors, our products reach almost
                                                               all world markets. To aid distributors and our own subsidiaries, regular
                                                             training programmes are organised in order for their staff to keep up
                                                          with technology driving NIVELCO’s high tech instruments. Sales meetings
                                                       held annually provide a vehicle for information transfer and for an exchange
    of ideas between people from all over the world. When our dealers participate in international exhibitions, they are supported
    with operational models, exhibition accessories and experts. With the success seen with the NIVELCO non-European
    subsidiaries (like USA, Russia and India), there is the strong intention to open further similar subsidiaries in the near future.

    REFERENCES

                                                                                                                   IN ALL INDUSTRIES AND ALMOST EVERYWHERE IN THE WORLD! This phrase best describes the wide application
                                                                                                                   possibilities of NIVELCO instruments. Many references to NIVELCO installations and applications are quoted on the website
                                                                                                                   – tank contents measurement in food, pharmaceuticals and chemicals; environment protection applications; sump control in
                                                                                                                   wastewater systems, and flow monitoring in effluent channels are just some of those illustrated. ALMOST NO MATTER WHAT
                                                                                                                   IS TO BE MEASURED! No matter what level you need to measure – whether it is sewage in the USA, animal feed pellets
                                                                                                                   in Hungary, palm oil in Malaysia, cement, sand and building materials in Austria – trust NIVELCO instruments to do the job.
                         Palm oil (Malaysia)




       Contsruction materials (Austria)                                                                              Wastewater treatment (Poland)                                                                                     Animal food (Hungary)           Sewage pump station (USA)        Land reclamation (South Korea)

    STATISTICS                                                                                                                                                                                                                                  RESEARCH AND DEVELOPMENT

    The NIVELCO story over the last more                                                                                         12            Subsidiaries
                                                                                                                                               Other                                                                                            The main profile of the Research and Devel-
    than 35 years has been one of                                                                                                                                                                                                               opment Department is the development of
                                                                                                                                               Export
                                                                                                                                 10
                                                                                                                                               Domestic


                                                                                                                                  8




    consistent growth – growth in factory                                                                                         6
                                                                                                                                                                                                                                                all manufactured products and technologies
    production output and sales value,                                                                                                                                                                                                          including mechanics, hardware and soft-
                                                                                                                                  4



                                                                                                                                  2




    growth in employees and in our business                                                                                       0
                                                                                                                                       2005      2006     2007       2008      2009    2010    2011    2012    2013    2014   2015   2016       ware. More importantly, the Development
    resources. Achieving a 7-fold sales                                                                                                                                                                                                         Team is responsible for designing new prod-
                                                                                                                                                          Sales (million EUR)
    growth from an employee base growing                                                                                                                                                                                                        ucts in accordance with customer needs,
    3-fold, productivity has also more than                                                                                                                                                                                                     and driving these into production. Besides the new developments there is also
                                                                                                                                 250
                                                                                                                                               Subsidiaries
                                                                                                                                               At headquarter (other)
                                                                                                                                               At headquarter (production)
                                                                                                                                 200




    doubled over the period, assisted by some                                                                                    150                                                                                                            continuous modernisation and revamping of the existing well-known products as
    EU subsidies for IT and technological                                                                                        100
                                                                                                                                                                                                                                                well as supporting and optimising the product line to achieve better and better
    development. As a consequence of                                                                                              50

                                                                                                                                                                                                                                                product quality. Creating a wide product portfolio – wider than the competitors –
    effective and purposeful management,                                                                                                                                                                                                        to be able to provide suitable solutions to special market needs, it is necessary
                                                                                                                                        2005      2006        2007      2008    2009    2010    2011    2012    2013   2014   2015   2016




    the capital employed within the NIVELCO                                                                                                               Employees (person)                                                                    to undergo many official design approval procedures, such as are needed with
    Group has gradually grown, and reached                                                                                       14
                                                                                                                                               Subsidiaries
                                                                                                                                                                                                                                                ATEX, PED, or shipping approvals, or with measurement accuracy and perfor-
    more than 12 million Euros in 2016.                                                                                                                                                                                                         mance certi-fications like OIML, GOST, or SIL. In the course of these procedures,
                                                                                                                                               Nivelco Hungary
                                                                                                                                 12


                                                                                                                                 10


                                                                                                                                  8
                                                                                                                                                                                                                                                close co-operation has been established between NIVELCO and the international
                                                                                                                                                                                                                                                classification institutions (BKI, TÜV, DNV GL, BV, OMH, etc).
                                                                                                                                  6

                                                  Australia,
                                                New Zealand,                                                                      4
                                  North America    Africa
                                                                                            Domestic



                                                                                                                                                                                                                                                Our policy and our essential goal is to design and launch high technology, carefully
                                                     4%
                  South America        5%
                                                                                              25%                                 2
                       6%

                                                                                                                                  0
                                                                                                                                       2005      2006     2007       2008      2009    2010    2011    2012    2013    2014   2015   2016



                                                                                                                                                                                                                                                tested products into the market, products which can be easily manufactured, that
        Asia
        12%




                                                                                                                                      Employed capital (million EUR)                                                                            can have a fast delivery time, operate according to the customers needs, and
                                                                                                                   Europe, including Hungary, presents                                                                                          can be sold at a competitive price. Having extensive practical experience and
                                                                     Europe
                                                                      48%




    Geographics split of sales in 2016
                                                                                                                   the major established market, with 73%                                                                                       professional knowledge, the engineering team at NIVELCO has established the
                                                                                                                   of sales. In terms of the product ranges,                                                                                    knowledge, structure and procedures to achieve this goal. NIVELCO maintains
                                                                                                                   the sales split for 2016 shows that                                                                                                                              close links with academia and suppliers to utilise
                                            Analytics
                                                               Conductivity
                                  Paddle      1%
                                                                   1%
            Capacitance            2%
                2%



                                                                                                                   while ultrasonics still maintain a 30%                                                                                                                           the most advanced developments available.
                                                                Bypass indicator
                                                                                                    Ultrasonic
    Magnetic float tr.                                                1%
                                                                                                       32%
         3%


       Magnetic float sw.
             7%
                                                                                                       Microwave
                                                                                                                   share of the total business, further new                                                                                                                         Strong working links have been established
                                                                                                                   products have established a solid market                                                                                                                         with the Budapest University of Technology and
                Vibration rod                                                                             11%
                     8%
                                   Others                                          Vibration fork



                                                                                                                   presence, and already radar systems                                                                                                                              Economics and with the Óbuda University, and
                                    8%                     Nivopress                    11%
                                                              9%




               Product split of sales in 2016                                                                      have achieved significant sales.                                                                                                                                 with other academic institutions, which has led to
                                                                                                                                                                                                                                                                                    the recruitment of many well trained engineers.


8
Nivelco Product Catalogue 2018
LE V EL TR A N SM I T TERS

GENERAL DESCRIPTION                                         NON- CONTAC T M ICROWAV E




                                                                                                                          LEVEL TRANSMITTERS
                                                            PiloTR EK
                                                                              ■■ 25 GHz (K-band) measuring signal
 Since its foundation NIVELCO has focused on the
                                                                              ■■ 2-wire compact transmitter
 manufacture of industrial level measurement                                  ■■ Accuracy up to ±3 mm
                                                                              ■■ Measuring range up to 23 m
 products. Our focus has not changed, demonstrated                            ■■ Max. 25 bar and 180 °C
                                                                              ■■ 4 – 20 mA + HART® communication
 by our wide level transmitter portfolio employing                            ■■ er > 1.9
                                                                              ■■ IP67 protection
 many different types of level measurement methods.                           ■■ Explosion-proof models

 Our ultrasonic level transmitter selection is definitely                                                   page 13

 the widest on the market offering integrated,              GUIDED M ICROWAV E
 compact, 2- or 4-wire transmitters for liquids or          M icroTR EK
                                                                              ■■ 2-wire compact transmitter
 solids with remarkable number of optional choices.                           ■■ TDR principle
                                                                              ■■ ±5 mm or ±20 mm accuracy
   The K-band PiloTREK non-contact level                                     ■■ er > 1.4
   transmitters are regarded the most progressive                             ■■ Measuring range up to 24 m
                                                                              ■■ 4 – 20 mA + HART® communication
   non-contact level transmitters of the industrial                           ■■ Max. 40 bar and +200 °C
                                                                              ■■ Rod or cable probes
   process automation field.                                                  ■■ Plug-in graphic display module
                                                                              ■■ Explosion-proof models
   The high-precision NIVOTRACK magnetostrictive                                                           page 23

   level transmitters with 0.1 mm resolution are            C A PACITA NCE LE V EL TR A NSM IT TERS
                                                            N I VOC A P
   applicable for custody transfer liquid level
                                                                              ■■ 2-wire compact transmitter
   measurements.                                                              ■■ Rod or cable probes up to 20 m
                                                                              ■■ er > 1.5
   The NIVOFLIP bypass liquid level indicators are                           ■■ Fully or partly insulated probes
                                                                              ■■ 32-point linearization
   suitable for high temperature applications and                             ■■ High sensitivity
                                                                              ■■ 4 – 20 mA + HART® communication
   high pressure processes.
                                                                              ■■ Explosion-proof models
   The NIVOCAP capacitance level transmitters
                                                                                                            page 29
   provides highly reliable measurement thanks to
                                                            H YDROS TATIC LE V EL TR A NSM IT TERS
   the well-know and accepted capacitive principle.
                                                            N I VOPR ES S D
 Most of our transmitters are available in PFA coated
                                                                              ■■ 2-wire compact level and
 version for aggressive mediums, and all transmitter                            pressure transmitter
                                                                              ■■ -1 bar – 400 bar
 families have explosion-proof models applicable in                           ■■ High overload capability
                                                                              ■■ Accuracy: 0.25%
 hazardous environments.                                                      ■■ Stainless steel diaphragm
                                                                              ■■ Plug-in display module
                                                                              ■■ 4 – 20 mA + HART® communication
                                                                              ■■ Explosion-proof models

                                                                                                            page 34



                                                                                                                      9
Nivelco Product Catalogue 2018
LE V EL TR A N SM I T TERS

                          H YDROS TATIC LE V EL TR A NSM IT TERS                                ULTR A SONIC INTEGR ATED
LEVEL TRANSMITTERS




                          N I VOPR ES S N                                                       Eas yTR EK FOR LIQUI DS
                                              ■■ 2 or 3-wire submersible transmitter                            ■■ For liquid level measurement
                                              ■■ Stainless steel or fully plastic body                          ■■ 2-wire integrated transmitter
                                              ■■ Up to 200 m range                                              ■■ Narrow 5° beam angle
                                              ■■ 4 – 20 mA + HART® communication                                ■■ Max. 25 m measurement range
                                              ■■ Linearity error: 0.25 %                                        ■■ PP, PVDF, PTFE transducers
                                              ■■ Incorporated Pt100 temperature sensor                          ■■ 32-point linearization
                                              ■■ Venting tube in cable                                          ■■ 4 – 20 mA + HART® communication
                                              ■■ IP68 protection                                                ■■ Open channel flow metering
                                              ■■ Explosion-proof models                                         ■■ Explosion-proof models, IP68

                                                                                page 37                                                      page 54

                          M AGNE TOS TR IC TI V E TR A NSM IT TERS                              ULTR A SONIC COM PAC T
                          N I VOTR ACK                                                          EchoTR EK FOR LIQUI DS
                                              ■■ 2-wire compact and                                             ■■ For liquid level measurement
                                                 mini compact transmitter                                       ■■ 2- and 4- wire compact transmitter
                                              ■■ 0.1 mm or 1 mm resolution                                      ■■ Narrow 5° beam angle
                                              ■■ Max. 15 m measurement range                                    ■■ Max. 25 m measurement range
                                              ■■ For liquids with min. 0.4 kg/dm3 density                       ■■ PP, PVDF, PTFE and s.s. transducers
                                              ■■ Distance, level and volume measurement                         ■■ 32-point linearization
                                              ■■ Rigid or flexible probes                                       ■■ Plug-in display module
                                              ■■ OIML R-85 international certification                          ■■ 4 – 20 mA + HART® communication
                                              ■■ Explosion-proof models                                         ■■ Explosion-proof models, IP67

                                                                                page 43                                                      page 61

                          BYPA S S LE V EL INDIC ATORS                                          ULTR A SONIC INTEGR ATED
                          N I VOFLI P                                                           Eas yTR EK FOR SOLI DS
                                              ■■ Operation without power supply                                 ■■ For free flowing solid measurement
                                              ■■ 500 – 5500 mm measuring range                                  ■■ 4-wire integrated transmitter
                                              ■■ ±10 mm accuracy                                                ■■ Narrow 5° beam angle
                                              ■■ Stainless steel or titan float                                 ■■ Max. 60 m measurement range
                                              ■■ Optional strap-on level switches                               ■■ PP and aluminium sensors
                                              ■■ Max. 100 bar process pressure                                  ■■ Joystick aiming device
                                              ■■ DIN and ANSI flanges                                           ■■ 4 – 20 mA + HART® communication
                                              ■■ High temp. version up to +250 °C                               ■■ Explosion-proof models, IP6X
                                              ■■ PED approval

                                                                                page 49                                                      page 70

                          SET-UP AND CONFIG SOFTWARE                                            ULTR A SONIC COM PAC T
                          E V iew2                                                              EchoTR EK FOR SOLI DS
                                              ■■ Configuration and calibration software                         ■■ For free flowing solid measurement
                                                 for up to 15 transmitters                                      ■■ 4-wire compact transmitter
                                              ■■ Downloadable free of charge                                    ■■ Narrow 5° beam angle
                                              ■■ Remote programming tool for all HART                           ■■ Max. 60 m measurement range
                                                 capable NIVELCO level, temperature,                            ■■ PP and aluminium sensors
                                                 pressure and liquid analytical transmitters                    ■■ Joystick aiming device
                                              ■■ Query, edit, load & save                                       ■■ Plug-in display module
                                                 transmitter parameters                                         ■■ 4 – 20 mA + HART® communication
                                              ■■ Limited trend monitoring capability                            ■■ Explosion-proof models, IP6X
                                              ■■ Easy editing for linearisation table entries
                                                                                                                                             page 73



                     10
A PPLIC ATION S




11
     LEVEL TRANSMITTERS
LEVEL TRANSMITTERS




12
                          A PPLIC ATION S
NON - CON TAC T M ICROWAV E LE V EL TR A N SM I T TERSPiloTR EK

 GENERAL DESCRIPTION




                                                                                                                                                                                                     LEVEL TRANSMITTERS
The 25 GHz (K-band) PiloTREK Pulse Radars are regarded as the most progressive non-contact level transmitters of the industrial process automation field. Their accuracies are excellent
and their short and narrow antennas make their installation simple and low cost. NIVELCO’s K-band radar featuring ±3 mm accuracy and short dead band excels with its versatile housing
concept lining up plastic, aluminium and stainless steel versions. Its antenna range incorporates stainless steel horn or parabolic antenna and enclosed plastic tube varieties. The enclosed
antenna versions can be replaced without removing the antenna enclosure from the process. Local programming of the PiloTREK is aided by a plug-in display module. If on-site reading
is not desired this module may not be required thus reducing cost of ownership. The signal processing algorithm of the PiloTREK is based on NIVELCO’s 30 years of experience with non-
contact level measurement making it an excellent choice for applications simple and challenging alike.


 MAIN FEATURES
 ■■   2-wire K-band Pulse Burst Radar
 ■■   25 GHz frequency
 ■■   Max. 23 m measuring range for liquids and slurries
 ■■   ±3 mm accuracy
 ■■   Easy installation due to small antennas
 ■■   Parabolic, horn and enclosed antenna types
 ■■   IP68 rated integrated type
 ■■   Sanitary types for meeting high hygienic requirements
 ■■   High temperature version
 ■■   Plug-in graphical display module
 ■■   Explosion proof version
                                                                                                                                        WGS-150-C Ex
 INDUSTRY                                                                                               WES-140
 SEGMENTS                                        CERTIFICATIONS
 ■■   Water, wastewater                          ■■ ATEX approved (Ex ia)
 ■■   Power generation                           ■■ IEC approved (Ex ia)
 ■■   Food and beverage                          ■■ FM & CSA approved
 ■■   Pharmaceutical
 ■■   Chemical

                                                                                                                                                                         WPP-140
 APPLICATION
 ■■ Liquids and slurries in general

                                                                                                                                        WGK-150
 OPERATION
 The operation of the non-contact microwave level transmitters is based on the measurement of the time of flight of the microwave burst. The propagation speed of
 microwave impulses is practically the same in air, gases and in vacuum, independently from the process temperature and pressure, so the measured distance is not affected
 by the physical parameters of medium to be measured. The level transmitter induces microwave impulses a few nanosecond long in the antenna and a part of the energy
 of the emitted signals is bounced (reflected) back from the measurement surface depending on the measured media. The time of flight of the reflected signal is measured and
 processed by the electronics, and then this is converted to distance, level or volume proportional data. The measurability of the level of a specific medium is depending on the signal
 strength of the reflected microwave impulses. The signal strength of the reflected impulses is considerably depending on the distance to be measured, the relative dielectric constant
 of the measured medium and the turbulence of the surface. The relative dielectric constant (εr) of the medium should be more than 1.4 in case of parabolic design, or it should be
 more than 1.9 with horn antenna types.

 ANTENNA TYPES
                                                                                                            Antenna diameter
                                                                             DN40 (1½")                                       DN50 (2")              DN80 (3")            DN150 (6")
 Antenna type
                                                                                                            Process connection
                                                     1½" BSP/NPT             2" TRICLAMP            DN50 MILCH               2" BSP/NPT                 DN80 – DN150 flanges
 Stainless steel (1.4571 / 316 Ti) horn                                                                                                                                       
 Plastic (PP) enclosure                                                                                                                                                      
 Plastic (PTFE) enclosure                                                                                                                                                      
 Stainless steel (1.4571 / 316 Ti) parabolic                                                                                                          




                                                                                                                                                                                                13
NON - CON TAC T M ICROWAV E LE V EL TR A N SM I T TERS                                                                                                            PiloTR EK

                          TECHNICAL DATA
LEVEL TRANSMITTERS




                                                                                                                                                             Compact
                          Type                                                         Integrated
                                                                                                                       Plastic housing           Metal housing              High temperature version
                          Measured values                                                                           Level, Distance; Calculated values: Volume, Mass
                          Frequency of the measurement signal                                                                      ~25 GHz (K-band)
                          Measuring range                                                  0.2 m – 23 m (depending on the antenna type - see: special data of the antenna variations)
                                                                                                         < 0.5 m: ±25 mm; 0.5 m – 1 m: ±15 mm; 1 m – 1.5 m: ±10 mm;
                          Linearity error (1)
                                                                                                          1.5 m – 8 m: ±3 mm; > 8 m: ±0.04% of the measured distance
                          Minimum beam angle                             11° (depending on the antenna type)            6° (depending on the antenna type; see: special data of the antenna variations)
                          Minimum      er of the medium                   1.9 (depending on the meas. range)          1.4 (depending on the meas. range; see: max. measurement range vs.         er diagram)
                          Resolution                                                                                                        1 mm
                          Temperature error (as per EN 61298-3)                                                         0.05% FSK / 10 °C (-20 °C … +60 °C)
                          Power supply                                                                                               20 V – 36 V DC
                                            Digital communication                                                                 4 – 20 mA + HART®
                          Output
                                            Display                                         –                                                      SAP-300 graphical display unit
                          Measuring frequency                                                                          10 – 60 sec as per the application settings
                          Antenna diameter                                                                         38 mm (1½"), 48 mm (2"), 75 mm (3"), 148 mm (6")
                                                                         Horn: 1.4571 (316 Ti) stainless steel;       Horn, Parabolic: 1.4571 (316 Ti) stainless         Horn, Parabolic: 1.4571 (316 Ti);
                          Antenna material
                                                                                 enclosure: PP, PTFE                         steel; enclosure: PP, PTFE                          enclosure: PTFE
                                                                                          -30 ºC … +100 ºC, (up to 120 ºC for max. 2 min)
                          Process temperature                                                                                                                                  -30 ºC … +180 ºC
                                                                                               with PP antenna enclosure: max.: 80 ºC
                          Max. process pressure                                                           25 bar at 120 ºC; with plastic antenna enclosure: 3 bar at 25 ºC
                          Ambient temperature                                                                                      -20 ºC … +60 ºC
                          Process connection                                                               Threaded, Flanged or Sanitary connections (as per order codes)
                          Ingress protection                                              IP68                                                                  IP67
                                                                               LiYCY type. 2x 0.5 mm2
                                                                               shielded Ø 6 mm cable;                  2x M20 x1.5 cable glands + internal thread for 2x ½" NPT cable protective pipe,
                          Electrical connection                                 standard cable length:                     cable outer diameter: Ø7 – Ø13 mm, wire cross section: max. 1.5 mm2
                                                                           5 m (can be ordered up to 30 m)
                          Electrical protection                                                                                            Class III
                          Housing material                                             Plastic (PP)                      Plastic (PBT)                   Paint coated aluminium or Stainless steel
                          Sealing                                                                                                        Viton, EPDM
                          Communication certifications                                                                                   R&TTE, FCC

                                                                                                                                             Aluminium: 2 – 2.6 kg           Aluminium: 2.7 – 3.3 kg
                          Mass                                                                        1 – 1.6 kg
                                                                                                                                             St. steel: 3.3 – 3.9 kg         Stainless steel: 4 – 4.6 kg


                          (1) Under   reference conditions of reflection and stabilized temperature


                          SPECIAL DATA FOR Ex CERTIFIED MODELS
                                                             Plastic housing,               Plastic housing,                        Metal housing                         High temperature version
                          Type                                  integrated                     compact                              W S-1      -                             with metal housing
                                                             WPM-1        -                 W M-1        -                          W K-1      -                         WH -1     - , WJ -1      -
                          Protection type                                                                                   Intrinsically safe
                                                                                                                           Ex ia IIB T6 … T4 Ga Ex ia IIIC                Ex ia IIB T6 … T3 Ga Ex ia IIIC
                                            IEC Ex         Ex ia IIB T6 … T5 Ga         Ex ia IIB T6 … T5 Ga/Gb         T85 °C … T110 °C Da/Db Ex ta/tb IIIC           T85 °C … T180 °C Da/Db Ex ta/tb IIIC
                                                                                                                              T85 °C … T110 °C Da/Db                         T85 °C … T180 °C Da/Db

                          Ex marking                                                                                         x II 1G Ex ia IIB T6 … T4 Ga                  x II 1G Ex ia IIB T6 … T3 Ga
                                                                                                                                  x II 1/2 D Ex ia IIIC                         x II 1/2 D Ex ia IIIC
                                                             x II 1 G Ex ia IIB              x II 1/2 G Ex ia
                                            ATEX                                                                              T85 °C … T110 °C Da/Db                        T85 °C … T180 °C Da/Db
                                                               T6 … T5 Ga                  IIB T6 … T5 Ga/Gb
                                                                                                                                x II 1/2 D Ex ta/tb IIIC                      x II 1/2 D Ex ta/tb IIIC
                                                                                                                              T85 °C … T110 °C Da/Db                        T85 °C … T180 °C Da/Db
                                                                Ui = 30 V,
                          Intrinsically safe data        Ii = 140 mA, Pi = 1 W,                                      Ui = 30 V, Ii = 140 mA, Pi = 1 W, Ci  16 nF, Li  200 μH
                                                         Ci  30 nF, Li  200 μH
                          Power supply                                                                                       20 – 30 V DC
                          Ambient temperature                                                                             -20 °C … +60 °C

                                                        In case of WPM type: LiYCY
                                                         type. 2x 0.5 mm2 shielded
                                                                                                              2x M20 x1.5 metal cable glands, cable outer diameter: Ø7 – Ø13 mm,
                          Electrical connection        Ø6 mm cable; standard cable
                                                                                                                                wire cross section: max. 1.5 mm2
                                                       length: 5 m (can be ordered
                                                                up to 30 m)




                     14
NON - CON TAC T M ICROWAV E LE V EL TR A N SM I T TERS                                                                                                            PiloTR EK

SPECIAL DATA OF THE ANTENNA VARIATIONS




                                                                                                                                                                                              LEVEL TRANSMITTERS
                                         WM/WS/                                WM/WS/                            WM/WS/                               WM/WS
Type
                                          WK-14                                 WK-15                             WK-18                                WK-11
                                     DN40 (1½") s. steel                      DN50 (2") s. steel               DN80 (3") stainless steel                DN150 (6") s. steel
Name
                                       horn antenna                            horn antenna                    horn antenna with flange                 parabolic antenna
Process connection                      1½" BSP, 1½" NPT                         2" BSP, 2" NPT                 DN80 – DN150 flanges                        DN150 flange

Material of wetted parts                              1.4571 (316 Ti), PTFE; in case of WPM: 1.4571 (316 Ti), PTFE, PP                                  1.4571 (316 Ti), PTFE

Beam angle                                      19°                                     16°                                 11°                                   6°

Dead zone                                                                             0.2 m                                                                     0.4 m


                                                                        WM / WS / WK-14                 WM / WS / WK-14
Type                                       WP-14                                                                                                           WP-15
                                                                             + WAT-14T-0                         + WAT-14R-0
                                   DN40 (1½") PP or PTFE                            Sanitary type DN40 (1½") horn antenna                             DN50 (2") PP or PTFE
Name
                                    encapsulated antenna                                  with PTFE antenna enclosure                                 encapsulated antenna
Housing                                       Plastic                             Plastic / Paint coated aluminium / Stainless steel                            Plastic

Process connection                      1½" BSP, 1½" NPT                          2" TRICLAMP                        DN50 MILCH                             2" BSP, 2" NPT

Material of wetted parts                    PP or PTFE                                          1.4571 (316 Ti), PTFE                                         PP or PTFE

Dead zone                                                                                              0.3 m




           (1) Under
                     reference conditions of reflection (as per EN 61298-3, moreover in case of interference-free environment, from min. 10 m2 target surface)
               and stabilized temperature. The plastic antenna enclosures result 10% (PTFE) or 20% (PP) decrease in the maximal measurement range!
           (2) In some instances (e.g. disturbing reflections, steam or gas condensation, EMC noises) the maximal measurement range might decrease by 50% !
           (3) Dielectric constant (εr) of liquids used in storage tanks with flat liquid surface
           (4) Dielectric constant (εr) of liquids used in process tanks or where liquid surface is waving




POLARIZATION                                                                                      BACKGROUND MAPPING
The PiloTREK non-contact level transmitters emit linearly polarized microwave                     The background mapping feature provides excellent solution to ignore unwanted
impulses. The polarization plane of the emitted impulses can be rotated fully in case of          false reflections coming from (not-moving) disturbing objects. For this purpose the
W S, W M and the W K types. The rotation of the polarization plane can minimize                   instrument needs to map the totally empty tank to create a ”background image”.
unwanted false reflections from disturbing objects or from the tank wall. The orientation of      Then the measurement evaluation software of PiloTREK will automatically recognise
the polarization plane coincides with the line drawn between the cable glands.                    and ignore the false reflections coming from the disturbing objects inside the tank.




                                                                                                                                                                                         15
NON - CON TAC T M ICROWAV E LE V EL TR A N SM I T TERS                                                                                                                     PiloTR EK

                          TEMPERATURE DATA FOR EX CERTIFIED MODELS
LEVEL TRANSMITTERS




                                                                                   Hazardous gas atmospheres                                                           Explosive dust atmospheres

                                                     Plastic housing                                                                          Metal housing

                                                                                         W S-1          -                 High temperature                                                       High temperature
                                                 W M-1                -                  W K-1          -                                                      W S-1         -
                                                 W P-1                -                  WH - 1         -                 WH      -1      -                    W K-1         -                   WH     -1      -
                                                                                         WJ - 1         -                 WJ      -1      -                                                      WJ     -1      -

                                                          Ex ia IIB                                         Ex ia IIB                                                    Ex ia IIIC, Ex ta/tb IIIC

                          Max.
                          permissible
                          medium temp.          +80 °C          +95 °C         +80 °C        +95 °C          +100 °C    +130 °C        +180 °C      +80 °C         +95 °C        +100 °C              +180 °C
                          at the antenna
                          (min.: -30 °C)


                           Temp.
                                                     T6               T5            T6            T5           T4          T4            T3         T85 °C         T100 °C       T110 °C              T180 °C
                           classes


                          SPECIAL DATA FOR FM CERTIFIED MODELS
                                         Type                                               WS-1-A                                                                     WS-1-B
                                                US                           (XP-IS) Class I Div 1 Gas Groups C & D T6                                         (NI) Class I Div 2 Gas Groups C & D T6
                           Marking
                                                Canada                       (XP-IS) Class I Div 1 Gas Groups C & D T6                                         (NI) Class I Div 2 Gas Groups C & D T6

                           Suitable for                                             Class I Division 1 Groups C or D
                                                                                                                                                                  Class I Division 2 Groups C or D
                           hazardous locations                                      Class I Division 2 Groups C or D

                           Electrical connection                                            NPT ½" conduit entry; plug-in type terminal blocks for 0.75 to 1.5 mm2 wire cross section


                          TEMPERATURE DATA FOR FM CERTIFIED MODELS
                                                                                     Maximum allowed ambient temperatures over medium temperatures

                                                                                                            Maximum allowed
                                                                                                                                            Maximum
                              Temperature code                        Process temperature                         ambient
                                                                                                                                         resulting surface                        Model variant restriction
                                    (TC)                                   (Pt) max                            temperature
                                                                                                                                           temperature
                                                                                                             at the enclosure

                                          t6
                                                                      -30 °C … +100 °C      (1)
                                                                                                                 +60 °C                          +76 °C                                      –
                                     (through T1)

                                                                                                                                                                       For medium temperatures above +100 °C use
                                          T6
                                                                      -30 °C … +180 °C      (1)
                                                                                                                 +60 °C                          +76 °C                      High Temperature transmitters
                                     (through T1)
                                                                                                                                                                             WHS-1     - or WJS-1      -
                          (1) For   technological safety, the process temperature shall always be chosen in accordance with the autoignition temperature of the measured medium.



                          WIRING

                                                                           Brown                  4 – 20 mA current
                                                                                                  output and power
                                                                           White                  supply (HART®)
                                                                                                                                                   Display
                                                                           Green                                                                   module
                                                                                                  Loop current                                     connector
                                                                                                  measuring
                                                                           Yellow
                                                                                                                                                   Loop current
                                                                           Green-Yellow           Ground                                           measuring
                                                                                                                                                   connector

                                                                                                                                                    2   5


                                                                                                                                                   4 – 20 mA current
                                                                                                                                                   output and power
                                                                                                                                                   supply (HART®)

                                                                                                                                                    3   4
                                                                                                                                                    -   +




                     16
NON - CON TAC T M ICROWAV E LE V EL TR A N SM I T TERS                                                                                                        PiloTR EK

WIRING FOR CLASS I DIV 2                                                                           WIRING FOR CLASS I DIV 1




                                                                                                                                                                                    LEVEL TRANSMITTERS
RATED DEVICES                                                                                      RATED DEVICES
Electrical data:                                                                                  Maximal allowed input voltage:
Ci  16 nF Li  0.2 mH Ii  22 mA Ui  35 V DC                                                    Umax = 35 V DC Um = 250 V


                         Earth                                                                                           Earth


                                                                                                            Max. 35 V DC
                                                         Earth                                                                                         Earth

                                                         Earth                                                                                         Earth




PROGRAMMING, ECHO MAP
With the help of the SAP-300 plug-in display a simplified full-parameter programming can be
accomplished, the parameters of measurement and output can be set using the text-based menu system.
The large LCD dot-matrix display displays the measured values in numerical and bar graph form. The Echo
Map feature helps to detect false reflections and aids the optimization of the measurement configuration.

MOUNTING
To avoid unwanted multiple reflections the instrument should not be mounted in the middle of the tank or in the vicinity of the filling place or the
outlet of the tank. The ideal position for the PiloTREK is on the r = (0.3 – 0.5) R in case of cylindrical tank. The distance between the sensor
and the tank wall should be at least 200 mm. The mounting placement should be as far as possible from the disturbing objects inside the tank
and from the sources of disturbing effects such as waving, vortex or strong vibrations. The antenna face should be parallel to the medium surface
within ±2 – 3°. To avoid overheating the instrument should be protected against direct sunshine.

                                     PiloTREK TRANSMITTERS IN SYSTEM WITH A PC                                                                                 WHS-18

                                     The instruments with HART® output can be connected to a PC using a UNICOMM HART-USB modem. Max. 15 normal (non-Ex) instruments
                                     can be connected to a single HART® loop. All measured values can be visualized and/or the instruments can be remote programmed via
                                     digital HART® communication. Applicable software: EView2 configuration software or NIVISION process visualization software.




                                                                                                     HART


PiloTREK TRANSMITTERS IN HART MULTIDROP LOOP
The MultiCONT can handle digital data coming from HART® capable NIVELCO transmitters (e.g. level, temperature, pressure, pH, dissolved oxygen, etc.). The digital (HART®)
information is processed, displayed and transmitted via RS485 communication line to a PC when needed. Remote programming of the transmitters is also possible. Visualisation
on PC can be accomplished with NIVISION process visualisation software.




                                                                                                                                  WES-119
                                                    HART®                                             RS485
                                                                                                                                              WHS-140 + WAT-14T



                                                                                                                                                                               17
NON - CON TAC T M ICROWAV E LE V EL TR A N SM I T TERS                                                                                   PiloTR EK

                          PiloTREK WP-100                                                                                                 5 years
LEVEL TRANSMITTERS




                          2-wire integrated compact pulse burst radar level transmitter for liquids
                          with DN40, DN50 stainless steel horn antenna or plastic encapsulated antenna
                          Version
                          W       n – 1 nn – n
                              P                                     Integrated transmitter
                          Antenna / Housing
                          W P      – 1 nn – n
                                P                              *    PP / PP
                                M                                   1.4571 / PP
                          * Ex version not available
                          Antenna / Connection size
                          W P n – 1               n – n
                                              4                     Horn DN40 / 1 1/2"
                                              5                     Horn DN50 / 2"
                          Process connection
                          W P n – 1 n                 – n                                                                                           WPM-140 / 14N
                                                  0                 BSP
                                                  N                 NPT
                          Output / Approval
                          W P n – 1 nn –
                                                          4         4-20 mA + HART
                                                          8         4-20 mA + HART / Ex ia

                          Cable
                          Maximum length 30 m; each started 1 m over the standard 5 m

                          Accessories to order (see relevant page for details)
                          S   A   T   –   3   0   4   –   0         HART-USB modem
                          S   A   T   –   5   0   4   –   n
                          S   A   K   –   3   0   5   –   2         HART-USB/RS485 modem
                          S   A   K   –   3   0   5   –   6         HART-USB/RS485 modem / Ex ia
                          S   A   S   –   3   0   3   –   0         EView2 software package

                          Antenna enclosures
                          W   A   P   –   1   4   0   –   0   ***   PP enclosure with 1 1/2" BSP process connection for DN40 antenna
                          W   A   P   –   1   4   N   –   0   ***   PP enclosure with 1 1/2" NPT process connection for DN40 antenna
                          W   A   T   –   1   4   0   –   0   ***   PTFE enclosure with 1 1/2" BSP process connection for DN40 antenna
                          W   A   T   –   1   4   N   –   0   ***   PTFE enclosure with 1 1/2" NPT process connection for DN40 antenna
                          W   A   P   –   1   5   0   –   0   ***   PP enclosure with 2" BSP process connection for DN50 antenna                    WPP-140 / 14N
                          W   A   P   –   1   5   N   –   0   ***   PP enclosure with 2" NPT process connection for DN50 antenna
                          W   A   T   –   1   5   0   –   0   ***   PTFE enclosure with 2" BSP process connection for DN50 antenna
                          W   A   T   –   1   5   N   –   0   ***   PTFE enclosure with 2" NPT process connection for DN50 antenna
                          W   A   T   –   1   4   T   –   0   ***   PTFE enclosure with 2" TriClamp 1.4571 process connection for DN40 antenna
                                                                    PTFE enclosure with DN50 Pipe coupling 1.4571 process connection for DN40
                          WA T – 1 4 R – 0                    ***
                                                                    antenna
                          *** To be ordered together with the transmitter, Ex version not available




                                                                                                                                                    WPP-150 / 15N




                     18
NON - CON TAC T M ICROWAV E LE V EL TR A N SM I T TERS                                         PiloTR EK

PiloTREK WP-100                                                             5 years




                                                                                                                  LEVEL TRANSMITTERS
2-wire integrated compact pulse burst radar level transmitter for liquids
with DN80 stainless steel horn antenna or plastic encapsulated antenna
Version
W       M – 1 8 n – n
    P                               Integrated transmitter
Antenna / Housing
W P         – 1 8 n – n
        M                           1.4571 / PP
Antenna / Connection size
W P M – 1               n – n                                                                     As per

                    8               Horn DN80 / Flange                                          order code


Process connection
W P M – 1 8                 – n
                        2           DN80 PN25 1.4571 flange
                        3           DN100 PN25 1.4571 flange
                        6           DN80 PP flange drilled like PN25
                        7           DN100 PP flange drilled like PN25
                        A           3" RF 150 psi 1.4571 flange
                        B           4" RF 150 psi 1.4571 flange
                        E           3" FF PP flange drilled like 150 psi
                        F           4" FF PP flange drilled like 150 psi
                        J           JIS 10K 80A 1.4571 flange
                        K           JIS 10K 100A 1.4571 flange
                        P           JIS 80A PP flange drilled like 10K                WPM-18
                        R           JIS 100A PP flange drilled like 10K
Output / Approval
W P M – 1 8 n –
                                4   4-20 mA + HART
                                8   4-20 mA + HART / Ex ia

Cable
Maximum length 30 m; each started 1 m over the standard 5 m

Accessories to order (see relevant page for details)
S   A   T   –   3   0   4   –   0   HART-USB modem
S   A   T   –   5   0   4   –   n
S   A   K   –   3   0   5   –   2   HART-USB/RS485 modem
S   A   K   –   3   0   5   –   6   HART-USB/RS485 modem / Ex ia




                                                                                                             19
NON - CON TAC T M ICROWAV E LE V EL TR A N SM I T TERS                                                                                 PiloTR EK

                          PiloTREK W-100                                                                                                  5 years
LEVEL TRANSMITTERS




                          2-wire compact radar level transmitter for liquids
                          with DN40, DN50 stainless steel horn antenna or plastic encapsulated antenna
                          Version
                          W    n – 1 nn – n
                             E                            Transmitter
                             G                            Transmitter with LCD display
                             H                        * High temperature transmitter (max. 180°C)
                             J                        * High temperature transmitter with LCD display (max. 180°C)
                          * High temperature version can be ordered only with aluminium housing
                          Antenna / Housing
                          Wn       – 1 nn – n
                                P                     **            PP / Plastic, PBT, glass fibre reinforced
                                M                                   1.4571 / Plastic, PBT, glass fibre reinforced                                       WES-140 / 14N
                                S                                   1.4571 / Aluminium (paint coated)
                                K                                   1.4571 / Stainless steel
                          ** Ex version not available
                          Antenna / Connection size
                          Wnn – 1                 n – n
                                              4                     Horn DN40 / 1 1/2"
                                              5                     Horn DN50 / 2"
                          Process connection
                          Wnn – 1 n                   – n
                                                  0                 BSP
                                                  N                 NPT
                          Output / Approval / El. connection
                          Wnn – 1 nn –
                                                 4        4-20 mA + HART
                                                 8        4-20 mA + HART / Ex ia                                                                       WEP-140 / 14N
                                                 A **** 4-20 mA + HART / XP IS DIV1 / 1/2" NPT / Dual compartment
                                                 C **** 4-20 mA + HART / Ex d [ia] / M20x1.5 / Dual compartment
                          **** Only with aluminium housing
                          Need of IEC is to be specified with order

                          Accessories to order (see relevant page for details)
                          S   A   P   –   3   0   0   –   0         Graphic plug-in display module
                          S   A   T   –   3   0   4   –   0         HART-USB modem
                          S   A   T   –   5   0   4   –   n
                          S   A   K   –   3   0   5   –   2         HART-USB/RS485 modem
                          S   A   K   –   3   0   5   –   6         HART-USB/RS485 modem / Ex ia

                          Antenna enclosures
                          W   A   P   –   1   4   0   –   0   ***   PP enclosure with 1 1/2" BSP process connection for DN40 antenna
                          W   A   P   –   1   4   N   –   0   ***   PP enclosure with 1 1/2" NPT process connection for DN40 antenna
                          W   A   T   –   1   4   0   –   0   ***   PTFE enclosure with 1 1/2" BSP process connection for DN40 antenna
                          W   A   T   –   1   4   N   –   0   ***   PTFE enclosure with 1 1/2" NPT process connection for DN40 antenna
                          W   A   P   –   1   5   0   –   0   ***   PP enclosure with 2" BSP process connection for DN50 antenna
                          W   A   P   –   1   5   N   –   0   ***   PP enclosure with 2" NPT process connection for DN50 antenna
                          W   A   T   –   1   5   0   –   0   ***   PTFE enclosure with 2" BSP process connection for DN50 antenna                   WHS-140 + WAT-14T
                          W   A   T   –   1   5   N   –   0   ***   PTFE enclosure with 2" NPT process connection for DN50 antenna
                          W   A   T   –   1   4   T   –   0   ***   PTFE enclosure with 2" TriClamp 1.4571 process connection for DN40 antenna
                                                                    PTFE enclosure with DN50 Pipe coupling 1.4571 process connection for DN40
                          WA T – 1 4 R – 0                    ***
                                                                    antenna
                          *** To be ordered together with the transmitter, Ex version not available




                                                                                                                                                    WES-140-C, WGS-140-C
                                                                                                                                                    WES-14N-C, WGS-14N-C




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NON - CON TAC T M ICROWAV E LE V EL TR A N SM I T TERS                                                             PiloTR EK

PiloTREK W-100                                                                                  5 years




                                                                                                                                     LEVEL TRANSMITTERS
2-wire compact radar level transmitter for liquids
with DN80 stainless steel horn antenna or plastic encapsulated antenna
Version
W    n – 1 8 n – n
   E                            Transmitter
   G                            Transmitter with LCD display
   H                        * High temperature transmitter (max. 180°C)
   J                        * High temperature transmitter with LCD display (max. 180°C)                         As per
                                                                                                               order code
* High temperature version can be ordered only with aluminium housing
Antenna / Housing
Wn          – 1 8 n – n
        M                           1.4571 / Plastic, PBT, glass fibre reinforced
        S                           1.4571 / Aluminium (paint coated)
        K                           1.4571 / Stainless steel
Antenna / Connection size
Wnn – 1                 n – n
                    8               Horn DN80 / Flange
Process connection                                                                                       WES-18
Wnn – 1 8                   – n
                        2           DN80 PN25 1.4571 flange
                        3           DN100 PN25 1.4571 flange
                        5           DN150 PN25 1.4571 flange
                        6           DN80 PP flange drilled like PN25
                        7           DN100 PP flange drilled like PN25
                        A           3" RF 150 psi 1.4571 flange
                        B           4" RF 150 psi 1.4571 flange
                        E           3" FF PP flange drilled like 150 psi
                        F           4" FF PP flange drilled like 150 psi
                        J           JIS 10K 80A 1.4571 flange                                                     As per
                        K           JIS 10K 100A 1.4571 flange                                                  order code
                        P           JIS 80A PP flange drilled like 10K
                        R           JIS 100A PP flange drilled like 10K
Output / Approval / El. connection
Wnn – 1 8 n –
                       4            4-20 mA + HART
                       8            4-20 mA + HART / Ex ia
                      A **          4-20 mA + HART / XP IS DIV1 / 1/2" NPT / Dual compartment
                      C **          4-20 mA + HART / Ex d (ia) / M20x1.5 / Dual compartment
** Only with aluminium housing

Accessories to order (see relevant page for details)                                                     WEK-18
S   A   P   –   3   0   0   –   0   Graphic plug-in display module
S   A   T   –   3   0   4   –   0   HART-USB modem
S   A   T   –   5   0   4   –   n
S   A   K   –   3   0   5   –   2   HART-USB/RS485 modem
S   A   K   –   3   0   5   –   6   HART-USB/RS485 modem / Ex ia




                                                                                                                  As per
                                                                                                                order code




                                                                                                          WHS-18




                                                                                                                                21
NON - CON TAC T M ICROWAV E LE V EL TR A N SM I T TERS                                                             PiloTR EK

                          PiloTREK W-100 with parabolic antenna                                                           5 years
LEVEL TRANSMITTERS




                          2-wire compact radar level transmitter for liquids
                          with stainless steel parabolic antenna
                          Version
                          W    n – 1 1 n – n
                             E                            Transmitter
                             G                            Transmitter with LCD display
                             H                        * High temperature transmitter (max. 180°C)
                             J                        * High temperature transmitter with LCD display (max. 180°C)
                          * High temperature version can be ordered with metal housing and metal flange only
                          Antenna / Housing
                          Wn          – 1 1 n – n
                                  M                           1.4571 / Plastic, PBT, glass fibre reinforced
                                  S                           1.4571 / Aluminium (paint coated)
                                                                                                                                    WES-115
                                  K                           1.4571 / Stainless steel
                          Antenna / Connection size
                          Wnn – 1                 n – n
                                              1               Parabolic DN150 / with flange
                          Process connection
                          Wnn – 1 1                   – n
                                                  5           DN150 PN25 1.4571 flange
                                                  9           DN150 PP flange drilled like PN25
                                                  D           6" RF 150 psi 1.4571 flange
                                                  H           6" FF PP flange drilled like 150 psi
                                                  M           JIS 10K 150A 1.4571 flange
                                                  T           JIS 150A PP flange drilled like 10K
                          Output / Approval / El. connection
                          Wnn – 1 1 n –
                                                 4            4-20 mA + HART
                                                 8            4-20 mA + HART / Ex ia
                                                A **          4-20 mA + HART / XP IS DIV1 / 1/2" NPT / Dual compartment
                                                C **          4-20 mA + HART / Ex d (ia) / M20x1.5 / Dual compartment
                          ** Only with aluminium housing
                                                                                                                                    WEK-115
                          Accessories to order (see relevant page for details)
                          S   A   P   –   3   0   0   –   0   Graphic plug-in display module
                          S   A   T   –   3   0   4   –   0   HART-USB modem
                          S   A   T   –   5   0   4   –   n
                          S   A   K   –   3   0   5   –   2   HART-USB/RS485 modem
                          S   A   K   –   3   0   5   –   6   HART-USB/RS485 modem / Ex ia




                                                                                                                                    WHS-115




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GUI DED M ICROWAV E LE V EL TR A N SM I T TERS                                                                                                   M icroTR EK

GENERAL DESCRIPTION




                                                                                                                                                                              LEVEL TRANSMITTERS
The MicroTREK Guided Wave Radar level transmitter is designed for continuous level measuring of conductive or non-conductive
liquids, pulps and solids. MicroTREK level gauge operates based on the well-known TDR (Time Domain Reflectometry) principle.
Micropulses are sent along a probe guide at the speed of light. As soon as the impulse reaches the surface of the medium, it is
reflected back to the electronic module. Level distance is directly proportional to the flight time of the impulse.
The reflected signal is dependent on the dielectric constant of the material, the feasibility of the measurement is er ≥ 1.4.
The TDR technology is unaffected by the properties of the medium as well as that of the space above it. Measurement is also
unaffected by the change in the physical properties of the materials such as temperature, pressure, dielectric constant.


MAIN FEATURES
■■ Measuring range up to 24 m
■■ Accuracy: ±5 mm
■■ Measurement is independent of
   dielectric constant, temperature,
   pressure and density variations
■■ Rod, cable and coaxial probes
■■ Segmented rod probe version
■■ Minimum er  1.4
■■ 2-wire version
■■ Graphic display
■■ 4 – 20 mA + HART® output
■■ Medium temperature range:
   -30 °C … +200 °C
■■ Maximum process pressure: 40 bar
■■ IP67 protection



CERTIFICATIONS
■■   ATEX approved (Ex ia)
■■   ATEX approved (Ex iaD)
■■   ATEX approved (Dust Ex)
■■   IEC approved (Ex ia)
■■   IEC approved (Ex iaD)                                                                                                               SAP-300 display

                                                                    HHA-400                          HTK-400


APPLICATIONS
     Mono cable / Mono rod
                                                           Twin cable                                    Twin rod                          Coaxial Pipe
      Mono segmented rod

    Cement, limestone, fly ash,                 Tank parks with solvents, oil                Plastic granule vessels             Small vessels or tanks with
     alumina, carbon black                        or fuels                                     Coated tanks                         max. 6 m height
    All high-viscosity liquids                  Water storage tanks                          Clean and contaminated              Solvents, liquefied gases
    Mineral powders                             Plastic granules                              liquids                             LPG, LNG
    Clean and contaminated                      For products with                            Fine powders                        For clean liquids with low
     liquids                                      low dielectric constant                      Where minimum                        dielectric constant
    For stilling wells                           (εr > 1.8)                                    dead-zone is needed                 Agitated or flowing liquids –
     (calibration required)                      For any liquids, light granules              For narrow tanks                     the probe acts as a stilling well
    Aggressive mediums with                     For narrow tanks                             For mediums with low                Liquid or vapour spray near the
     plastic coated probes                       Where minimum                                 dielectric constant and              probe
    Slightly conductive foams                    dead-zone is needed                           slightly moving products            Can be heated
    High temperature                            Mounting close to tank wall                                                       Contact possible with metallic
     applications                                 is possible                                                                        object or tank wall
    Bypass applications                                                                                                            Where no dead-zone allowed




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GUI DED M ICROWAV E LE V EL TR A N SM I T TERS                                                                                                                               M icroTR EK

                          TECHNICAL DATA
LEVEL TRANSMITTERS




                          Version                                                       Plastic housing                                      Metal housing                           High temperature version
                          Measured values                                                                                      Distance, level; calculated values: volume, mass
                          Measuring range                                                                  Depends on the probe type and dielectric constant (er) of the measured medium
                          Probe types                                                                          Mono cable, twin cable, mono rod, twin rod, coaxial pipe and segmented rod
                                                                                                                 For liquids: ±5 mm, if probe length ≥ 10 m: ±0.05% of the probe length
                                          Linearity error (1)
                          Accuracy                                                                                For solids: ±20 mm, if probe length ≥ 10m: ±0.2% of the probe length
                                          Resolution                                                                                               ±3 μA
                          Minimum er of the medium                                                                                   1.4 (depending on the probe type)
                          Power supply                                                                                                        18 V – 35 V DC
                                          Digital communication                                                                             4 – 20 mA + HART®
                          Output
                                          Display                                                                                      SAP-300 graphical display unit
                                                                                                                     -30 °C … +90 °C                                                           -30 °C ... +200 °C
                          Medium temperature
                                                                                                                   With plastic coated probes see: Technical data of the coated probes
                                                                                                                    4 MPa (40 bar); with plastic lined flange: max. 2.5 MPa (25 bar);
                          Maximum medium pressure
                                                                                                                            with coaxial pipe probe: max. 1.6 MPa (16 bar)
                          Ambient temperature                                           -20 °C … +60 °C                                             -30 °C … +60 °C, with display: -20 °C…+60 °C
                          Process connection                                                                         Threaded, Flanged or Sanitary connections (as per order codes)
                          Ingress protection                                                                                                        IP67
                                                                                                          2x M20x1.5 cable glands + internal thread for 2x ½" NPT cable protective pipe,
                          Electrical connection
                                                                                                             cable outer diameter: Ø7 – Ø 13 mm, wire cross section: max. 1.5 mm2
                          Electrical protection                                                                                                   Class III
                          Housing material                                                     Plastic (PBT)                                               Paint coated aluminium or stainless steel
                          Sealing                                                                                              FPM (Viton®), optional: FFKM (Kalrez®), EPDM
                          Explosion protection                                                      —                                                      see: Special data for Ex certified models
                          Mass (head unit)                                                       1.5 kg                                             2 kg                                             2.5 kg
                          (1)
                                Under reference conditions and stabilized temperature


                          SPECIAL DATA FOR Ex CERTIFIED MODELS
                                                                                    Hoo-4oo-8 Ex / Hoo-6oo-8 Ex                                                Hoo-4oo-5 Ex                        Hoo-4oo-6 Ex
                           Type
                                                                                 Probe without coating                           Coated probe                  Hoo-6oo-5 Ex                        Hoo-6oo-6 Ex
                           Protection type                                                                Intrinsically safe                                           Dust Ex                  Intrinsically safe and Dust Ex
                                                            ATEX
                           Ex marking
                                                            IEC Ex (2)                                                                     See: www.nivelco.com
                           Intrinsically safe data
                           Power supply                                                                                                       18 V – 30 V DC
                           Electrical connection                                           2x M20x1.5 metal cable glands, cable outer diameter: Ø7 – Ø13 mm, wire cross section: max. 1.5 mm2
                           Ambient temperature                                                                            -30 °C … +60 °C, with display: -20 °C …+60 °C
                                                                                                                                                                               (2) Need   of IEC Ex is to be specified with order

                          MEASURABILITY OF THE MEDIUM
                          The measurability of the medium and the reflected signal strength depends on the relative dielectric constant of the medium.
                                  Reflected signal strength (%) vs. Dielectric constant (εr)
                                                                                                                                                                       Informative er values
                                                                                                                                                           Butane        1.4                             Grain        3–5
                                                                                                                                                        Cement        1.5 – 10                        Edible oil       3.9
                                                                                                                                                               LPG    1.6 – 1.9                      Limestone     6.1 – 9.1
                                                                                                                                                       Kerosene       1.8 – 2.1                        Acetone         21
                                                                                                                                                       Crude oil         2.1                           Ethanol         24
                                                                                                                                                       Diesel oil        2.1                         Methanol         33.1
                                                                                                                                                        Benzene          2.3                             Glycol        37
                                                                                                                                                           Asphalt       2.6                     Nitrobenzene          40
                                                                                                                                                           Clinker       2.7                             Water         80
                                                                                                                                                              Resin   2.4 – 3.6   Sulphuric acid (T=20 °C)             84




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