DUAL FUEL BARBECUE Assembly Instructions - Best Buying Support

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DUAL FUEL BARBECUE Assembly Instructions - Best Buying Support
Assembly
      Instructions

DUAL FUEL BARBECUE
DUAL FUEL BARBECUE Assembly Instructions - Best Buying Support
Overview

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Overview

          33              34                  35

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47                                                      38
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43

AA   BB    CC   DD   EE   FF   GG   HH   II   JJ   KK   LL

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Scope of delivery/product components

Scope of delivery/product components
Components

    1 Thermometer, (×2)                   25 Bowl
    2 Lid of Gas Grill                    26 Pipe Burner, (×3)
    3 Chimney                             27 Support for Burners
    4 Lid of Charcoal Grill               28 Upper Divider
    5 Hinge, (×4)                         29 Heat Plate, (×3)
    6 Base of Lid Handle, (×4)            30 Left Support of Charcoal Tray
    7 Lid Handle, (×2)                    31 Gas Grill Cooking Grid, (×2)
    8 Charcoal Grill Warming Rack         32 Gas Grill Warming Rack
    9 Charcoal Grill Cooking Grid, (×2)   33 Side Burner
 10 Charcoal Grid                         34 Long Strut, (×2)
    11 Right Support of Charcoal Tray     35 Foldable Shelf
    12 Handle for Charcoal Tray, (×2)     36 Hook, (×3)
    13 Charcoal Tray                      37 Right Back Leg (RB)
    14 Lower Divider                      38 Short Strut, (×2)
    15 Air Vent                           39 Bottle Opener
 16 Support for Grease Tray               40 Right Front Leg (RF)
    17 Basket                             41 Lower Shelf
 18 Knob, (×4)                            42 Plastic Foot, (×2)
 19 Gas Hose with Pressure Regulator 43 Hub Cap, (×2)
20 Gas Pipe                               44 Axle
    21 Ignition Cable                     45 Wheel, (×2)
 22 Nut of Nozzle                         46 Left Front Leg (LF)
 23 Gas Control Panel                     47 Left Back Leg (LB)
 24 Grease Tray

4
Scope of delivery/product components
Connecting elements supplied
AA Lock Nut M8 and plastic washer, (×2)   GG Step Screw, (×8)
BB Screw M6×15, (×33)                     HH Screw M6×12, (×18)
CC Flat Washer, (×31)                      II Screw M6×20, (×4)
DD Spring Washer, (×31)                    JJ Flat Washer, (×4)
EE Nut M6, (×31)                          KK Screw M6x60 (x4)
 FF Screw M6×40, (×16)                    LL Bolt (6x35) with Spring Split Pin (x4)
Required tools (not included)
                          48                                  49
48 Slot or Phillips                  49 Wrench size 13 mm
   screwdriver
                                                                   13

                          50
50 Wrench size 10 mm

                               10

                                                                                      5
Table of content

Table of content
Overview..................................................................................................................2
Scope of delivery/product components.................................................................4
General information................................................................................................ 7
   Reading and storing the assembly instructions............................................................7
   Intended use.......................................................................................................................7
   Explanation of symbols..................................................................................................... 7
Safety.......................................................................................................................8
Assembly instruction............................................................................................. 10
   Step 1: Assemble the Legs................................................................................................12
   Step 2: Assemble the Frame............................................................................................ 13
   Step 3: Assemble the Wheels...........................................................................................14
   Step 4: Fix the Bowl to the Frame................................................................................... 15
   Step 5: Attach the Control Panel..................................................................................... 16
   Step 6: Attach Divider....................................................................................................... 17
   Step 7: Attach Support for Burners.................................................................................18
   Step 8: Install Burners...................................................................................................... 19
   Step 9: Attach Hinges to the Bowl................................................................................. 20
   Step 10: Assemble the Lids...............................................................................................21
   Step 11: Attach Hinges to Lids.......................................................................................... 22
   Step 12: Connect Halves of the Hinges...........................................................................23
   Step 13: Attach Side Burner and Shelf............................................................................24
   Step 14: Insert Gas Nozzle into the Gas Inlet..................................................................25
   Step 15: Attach Warming Racks.......................................................................................26
   Step 16: Prepare the Barbecue....................................................................................... 27
   Step 17: Place Cooking Grids........................................................................................... 28
   Step 18: Install Gas Hose.................................................................................................. 29
Use..........................................................................................................................29
   The First Time You Grill.................................................................................................... 30
   Regulator and hose.........................................................................................................30
   Connecting the gas cylinder to the appliance............................................................. 31
   Checking for leaks............................................................................................................ 31
   Lighting your barbecue...................................................................................................31
Cleaning.................................................................................................................34
Maintenance.......................................................................................................... 35
Storage...................................................................................................................35
Troubleshooting.................................................................................................... 36
Technical data........................................................................................................ 37
Disposal..................................................................................................................37

6
General information

General information
Reading and storing the assembly instructions
           These assembly instructions are a part of the Dual Fuel Barbecue
           (hereinafter simply called "product"). They contain important information
           about assembly and use.
           Read the assembly instructions carefully, in particular the safety
instructions, before using the product. Failure to follow these assembly instructions
may lead to severe injuries or product damage.
The assembly instructions are based on the standards and regulations that are valid
within the European Union. Outside the EU, please also note the country-specific
directives and laws.
Keep the assembly instructions for future reference. If you pass this product on to a
third party, you must also supply the assembly instructions.
Intended use
The barbecue is exclusively intended for outdoor use to cook, broil or heat food.
It is exclusively intended for private use and not for the commercial sector.
Only use the barbecue as described in these assembly instructions. Any other use is
considered improper and may lead to product damage or even personal injury. Do
not modify the barbecue. The barbecue is not a toy.
The manufacturer or retailer assumes no liability for damage caused by improper or
incorrect use.
Parts sealed by the manufacturer or the agent may not be manipulated by the user.
Explanation of symbols
The following symbols are used in these assembly instructions, on the product or on
the packaging.

              This symbol provides you with useful additional information on
              handling and use.

              Declaration of conformity (see chapter “Declaration of conformity”):
              Products marked with this symbol meet all the applicable Community
              regulations of the European Economic Area.
              The symbol "GS" stands for tested safety. Products marked with this
              symbol comply with the requirements of the German Product Safety
              Act (ProdSG).

                                                                                      7
Safety

Safety

WARNING! Do not use the barbecue in a confined and/or habitable space e.g.
houses, tents, caravans, motor homes, boats. Danger of carbon monoxide poisoning
fatality.
The following signal words are used in these assembly instructions.
                                  This signal symbol/word denotes a hazard with
           WARNING!               an average risk level that could lead to death or
                                  severe injury if it is not avoided.
                                  This signal symbol/word denotes a hazard with a
            CAUTION!              low risk level that could lead to mild or moderate
                                  injury if it is not avoided.
                                  This signal word provides a warning about
            NOTE!                 potential material damage.

Safety notes
General Safety Notes
 - WARNING! This barbecue will become very hot, do not move it during operation.
 - Do not use indoors!
 - Do not use this grill under any overhead combustible construction.
 - WARNING! Do not use spirit or petrol for lighting or re-lighting! Use only
   firelighters complying to EN 1860-3!
 - Do not use this grill within 1.5 m of any combustible material. Combustible
   materials include, but are not limited to, wood or treated wood decks, patios,
   and porches.
 - Use heat-resistant barbecue mitts or gloves (conforming to EN 407, Contact Heat
   rating level 2 or greater) while cooking, adjusting air vents (dampers), adding
   charcoal, and handling thermometer or lid.
 - Use proper tools, with long, heat-resistant handles.
 - Do not use water to extinguish burning fat. Close the lid and air vents to remove
   all oxygen from the flame.

8
Safety
 - Never dump hot charcoal or ashes where it might be stepped on or be a fire
   hazard.
 - Never dump ashes or charcoal before they are fully extinguished.
 - Allow the barbecue to cool down completely before cleaning it.
 - During use, the screw connections can loosen and adversely affect the stability
   of the barbecue. Verify the strength of screw connections before each use. If
   necessary, tighten all screws again to ensure a firm footing.
Risks for persons
 - This barbecue may be used by persons with reduced physical, sensory or mental
    abilities or lack of experience or knowledge if they have been supervised or
    instructed in the safe use of the appliance and have understood the risks arising.
 - Keep packaging film, styrofoam, or small parts away from children. Danger of
    suffocation!
 - WARNING! Keep children and pets away!
 - The barbecue will be hot during cooking, and should never be left unattended.
 - Do not wear clothing with loose flowing sleeves while lighting or using the
    barbecue.
 - Never bend over the hot barbecue during grilling.
 - The use of alcohol, prescription, or nonprescription drugs may impair the
    consumer’s ability to properly assemble or safely operate the barbecue.
 - Never touch metal parts. They may be very hot.
 - Touch the barbecue only on the handles.
 - The barbecue may have sharp edges where you could cut yourself. Use working
    gloves when unpacking, assembling, cleaning and maintaining the barbecue.
Safety notes for gas grill
 - WARNING: Turn off the gas supply at the gas cylinder after use.
 - WARNING: Gas cylinders must be stored outdoors out of the reach of children and
    must not be stored in a building, garage or any other enclosed space.
 - WARNING: After a period of storage and/or nonuse, the barbecue should be
    checked for gas leaks and burner obstructions before use.
 - Do not store or use petrol or other flammable liquids or vapours in the vicinity of
    this barbecue or any other appliance.
 - Do not store unconnected gas cylinders in the vicinity of this barbecue or any
    other appliance.
 - Storage of the barbecue indoors is permissible only if the gas cylinder is
    disconnected and removed from the barbecue.
Before use
 - Keep the barbecue on a secure, level surface at all times, clear of combustible
   material.
 - Do not place the barbecue close to entrances or busy areas, such as roads.
 - The barbecue must not be transported while it is still hot!
                                                                                     9
Safety
 - Do not use the barbecue with liquid fuels.
 - Be prepared for a fire or an accident. Always have a fire extinguisher and a first
   aid kit ready.
 - Max. fuel capacity: 1.0 kg of charcoal.
Instructions for lighting
 - Build a pyramid of charcoal in the centre of the charcoal grate and insert a
    couple of lighter cubes according to EN 1860-3 within the pyramid.
 - Always put charcoal on top of the charcoal (lower) grid. Do not put charcoal
    directly in the bottom of the bowl.
 - Light the charcoal in an area protected from wind.
 - Use a long match or lighter, light the lighter cubes.
 - It is recommended that the barbecue be heated up and the charcoal kept red
    hot, with the lid on, for at least 30 minutes prior to cooking for the first time.
 - After ca. 20 minutes the charcoal is fully lit when it is covered with a coating of
    white ash. Then spread the charcoal evenly across the charcoal grid.
 - Do not cook before the charcoal has a coating of ash.

Assembly instruction
            CAUTION!
Risk of injury!
Some parts of the barbecue might have sharp edges. Touching
these parts can cause cuts.
 - Wear protective gloves!
Use the following instructions and graphics to assemble the barbecue:
 - Complete each assembly step in the given order. Do not skip any step.
 - Do not fully tighten the nuts and bolts before assembling all the parts.

               At least two adults are required to assemble the barbecue

               Wear protective gloves during assembly.

10
Assembly instruction

                   Before starting assembly, familiarise yourself with the individual parts.

Step 1: Assemble the Legs...................................................................................... 12
Step 2: Assemble the Frame...................................................................................13
Step 3: Assemble the Wheels................................................................................. 14
Step 4: Fix the Bowl to the Frame.......................................................................... 15
Step 5: Attach the Control Panel............................................................................16
Step 6: Attach Divider............................................................................................ 17
Step 7: Attach Support for Burners....................................................................... 18
Step 8: Install Burners............................................................................................19
Step 9: Attach Hinges to the Bowl.........................................................................20
Step 10: Assemble the Lids..................................................................................... 21
Step 11: Attach Hinges to Lids................................................................................ 22
Step 12: Connect Halves of the Hinges.................................................................. 23
Step 13: Attach Side Burner and Shelf...................................................................24
Step 14: Insert Gas Nozzle into the Gas Inlet..........................................................25
Step 15: Attach Warming Racks............................................................................. 26
Step 16: Prepare the Barbecue.............................................................................. 27
Step 17: Place Cooking Grids..................................................................................28
Step 18: Install Gas Hose........................................................................................ 29

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Assembly instruction
Step 1: Assemble the Legs
 1

                                                                                 37

     47                                                                          40

     46

                                                                                 38
                                                                                 41

     48                                                                          42

 1. Attach the plastic feet 42 to the right legs (RB) 37 and (RF) 40 .
 2. Fix the 4 legs (RB), (RF), (LF) 46 , and (LB) 47 to lower shelf 41 . Connecting
    elements: 4 × Screw M6×60 KK .

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Assembly instruction
Step 2: Assemble the Frame
 2
                                    34                     38

                                                                                39

                                                                         48

                                                                 50       50

                                                                               10

 1. Connect the four legs ( 37 , 40 , 46 , 47 ) with the short struts 38 . Connecting
    elements: 4 × Screw M6×15 BB .
    Make sure the legs are in the correct direction.
 2. Fix the long struts 34 to the legs. Connect 8 × Screw M6×15 BB to the long strut
    holes on the four legs. Do not fasten it. Go through the key hole (Direction: big
    hole down) to hang the long strut on the screw. Then fasten the screws.
 3. Fix the bottle opener 39 to right front leg. Connecting elements: 2 × Screw
    M6×15 BB .

                                                                                     13
Assembly instruction
Step 3: Assemble the Wheels
 3                                                                        49

                                                                                   13

     44
     45
     43

 1. Insert the axle 44 through the holes at the bottom of the left legs.
 2. Put the wheels 45 on the ends of the axle.
 3. Fix the wheels to the axle. Connecting elements: 2 × Lock Nut M8 and plastic
    washer AA .
 4. Fix the hub caps 43 to the wheels.

14
Assembly instruction
Step 4: Fix the Bowl to the Frame
 4
                                          25

         16

                                                                       48

                                                                       50

                                                                             10

 1. Fix the bowl 25 to the frame. Connecting elements: 4 × Screw M6×15 BB .
 2. Fix the bowl to the short strut beside. Connecting elements: 2 × Screw M6×12
     HH , Flat washer CC , spring washer DD , and nut M6 EE ; see illustration for
    order.
 3. Attach the support for grease tray 16 to the underside of the bowl: 4x Screw
    M6x12 HH , Flat washer CC , spring washer DD and nut M6 EE ; see illustration
    for order.

                                                                                  15
Assembly instruction
Step 5: Attach the Control Panel
 5
                                     20 21

     23

     17

                                                                         48

 1. Attach the gas control panel 23 to the left side of the bowl. Connecting
    elements: 4 × Screw M6×15 BB .
 2. Attach the basket 17 to the right side of the bowl. Connecting elements: 4 ×
    Screw M6×15 BB .

16
Assembly instruction
Step 6: Attach Divider
 6
                                       30

  28

     14
                                                                               11
                                                                               15

                                                                         48

                                                                          50

                                                                                10

 1. Attach the right support of charcoal tray 11 to right side of the bowl.
    Connecting elements: 2 × Screw M6×12 HH , Flat Washer CC , Spring Washer DD ,
    Nut M6 EE ; see illustration for order.
 2. Attach the upper divider to the bowl with the supports of charcoal tray facing
    each other. Connecting elements: 2 × Screw M6×15 BB .
 3. Slide the lower divider 14 into the upper divider 28 .
 4. Attach the left support of charcoal tray 30 to the upper divider 28 . Connecting
    elements: 2 × Screw M6×12 HH , Flat Washer CC , Spring Washer DD , Nut M6
     EE ; see illustration for order. Please check www.bestbuyingsupport.com for an
    instruction video of this part.
 5. Attach the air vent 15 to right side of the bowl. Connecting elements: 1 × Screw
    M6×12 HH , Flat Washer CC , Spring Washer DD , Nut M6 EE ; see illustration for
    order.

                                                                                     17
Assembly instruction
Step 7: Attach Support for Burners
 7

     27

                                                                         48

 1. Attach support for burners 27 to the left rear of the bowl. Connecting elements:
    2 × Screw M6×15 BB .

18
Assembly instruction
Step 8: Install Burners
 8                                                                       48

  26             1,0

 1. Put the open end of the pipe burners 26 (marking "UP" face on top) onto the
    valve.
 2. Put the closed end of the pipe burners onto the support for burners.
 3. Fix the pipe burners to the support for burners. Connecting elements: 3 × Screw
    M6×15 BB .
    Please check www.bestbuyingsupport.com for an instruction video of this part.

                                                                                  19
Assembly instruction
Step 9: Attach Hinges to the Bowl
 9

     5

                                                                      48

                                                                      50

                                                                            10

 1. Attach the hinges 5 (with marking "DOWN" on the hinge) to the rear of the
    bowl. Connecting elements: 8 × Screw M6×40 FF , Flat Washer CC , Spring
    Washer DD , Nut M6 EE ; see illustration for order.
    See illustration for direction of hinge. Please check
    www.bestbuyingsupport.com for an instruction video of this part.

20
Assembly instruction
Step 10: Assemble the Lids
10
                                   1                 3

      2

                                                                         48

                               6       7             4

 1. Remove the nuts from thermometers 1 .
 2. Insert the sensor of thermometer into the lid of gas grill 2 .
 3. Fix thermometer to lid of gas grill with nut.
 4. Attach lid handle 7 and bases of lid handle 6 to lid of gas grill. Connecting
    elements: 2 × Screw M6×20 II and Flat Washer JJ .
 5. Repeat steps 2 to 4 for lid of charcoal grill 4 .
 6. Attach chimney 3 to lid of charcoal grill. Connecting elements: 4 × Screw M6×12
     HH , Flat Washer CC , Spring Washer DD , Nut M6 EE ; see illustration for order.

                                                                                   21
Assembly instruction
Step 11: Attach Hinges to Lids
 11
                                    5                                    48

                                                                         50

                                                                                10

                                                                                2

                                                                                4

 1. Attach the hinges (with marking "UP" on the hinge) to the rear of the lid of gas
    grill 2 and the lid of charcoal grill 4 . Connecting elements: 8× Screw M6×40
     FF , Flat Washer CC , Spring Washer DD , Nut M6 EE ;see illustration for order.

22
Assembly instruction
Step 12: Connect Halves of the Hinges
12

                                                                   LL

 1. Take the bolts (6x35) with spring split pins LL and pull out the spring split pins.
 2. Connect the top and bottom halves of the hinges by inserting the bolts through
    the holes.
 3. Put the sping split pins back into the bolts.

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Assembly instruction
Step 13: Attach Side Burner and Shelf
 13

                                                                               36

                                                                               35

     33

                                                                        48

 1. Attach the side burner 33 to the left legs. Connecting elements: 4 × Step Screw
    GG .
            The side burner is not foldable.

 2. Attach the hooks 36 to the front of the foldable shelf 35 . 3 × Screw M6×12 HH .
 3. Attach the foldable shelf to the right legs. Connecting elements: 4 × Step Screw
    GG .

24
Assembly instruction
Step 14: Insert Gas Nozzle into the Gas Inlet
14
                        22

  33

  20
  21

 1. Remove the nut of nozzle 22 at the end of the gas pipe 20 attached to the gas
    control panel 23 .
 2. Put the gas nozzle through the hole of the holder of the gas nozzle at the side
    burner 33 .
 3. Put the nut over the gas nozzle and insert the gas nozzle into the gas inlet of the
    side burner.
 4. Tighten the nut.
 5. Connect the spade connector of the ignition cable 21 attached to the gas
    control panel with the side burner.

                                                                                     25
Assembly instruction
Step 15: Attach Warming Racks
 15

     32                                                                          8

           Two warming racks are included in the scope of delivery. These differ in
           size. The larger one is the gas grill warming rack 32 , the smaller one is
           the charcoal grill warming rack 8 .
 1. Attach the gas grill warming rack 32 to the lid of the gas grill 2 by inserting
    the rod at the grid through the holes in the lid.
    The ridge of the warming rack faces up and back.
 2. Insert the ends of the supports of the warming rack into the holes in the upper
    folds of the bowl 25 and the divider 28 .
 3. Repeat steps 1 and 2 with the charcoal grill warming rack 8 on the right side.

26
Assembly instruction
Step 16: Prepare the Barbecue
16
                                                  10

                                                                                12
  29
  26
                                                                                13

  18
  18

 1.   Place the heat plates 29 on the bars above the burners.
 2.   Put the knobs 18 onto the valve rods.
 3.   Attach the handles 12 to the outside of the charcoal tray 13 .
 4.   Hang the charcoal tray with the handles on the supports.
 5.   Place the charcoal grid 10 in the charcoal bowl.

                                                                                     27
Assembly instruction
Step 17: Place Cooking Grids
17

     31                                                                          9

 1. Place the charcoal grill cooking grids 9 (notches for the handles for charcoal
    tray) on the right side of the bowl.
 2. Place the gas grill cooking grids 31 (no notches) on the left side of the bowl.

28
Assembly instruction
Step 18: Install Gas Hose
18

  24
                                                                              19

 1. Slide the grease tray 24 into the support for grease tray 16 .
 2. Attach the gas hose with pressure regulator 19 to the connector. Lock the screw
    of the clamp tightly.

Use
           WARNING!
Risk of burns
This barbecue will become very hot! Touching may cause burn
injuries.
 - Use heat-resistant barbecue mitts or gloves (conforming to EN
   407, Contact Heat rating level 2 or greater) while cooking,
   adjusting air vents (dampers), adding charcoal, and handling
   thermometer or lid.
 - Use proper tools, with long, heat-resistant handles.
                                                                                   29
Use
 - Never touch the cooking or charcoal grid, ashes, charcoal, or
   the grill to see if they are hot.
 - Let the steam escape first, if you open the lid.
 - WARNING! Keep children and pets away!

            WARNING!
Risk of fire
The barbecue will be hot during cooking! Combustible materials
nearby may ignite.
 - Do not use indoors!
 - Do not use under roofed areas.
 - Make sure there are no combustible fumes or liquids, such as
   petrol, alcohol, etc., in the vicinity of the barbecue,
 - Do not use this grill within 1.5 m of any combustible material.
   Combustible materials include, but are not limited to, wood or
   treated wood decks, patios, and porches.
 - Do not use grill in high winds.
 - Have a fire extinguisher ready.
The First Time You Grill
 1. Before first use clean all parts to come into contact with foodstuffs especially the
    cooking grid 9 / 31 and the warming grid 8 / 32 , according to chapter
    “Cleaning”.
 2. It is recommended that the barbecue be heated up and the charcoal kept red
    hot, with the lid on, for at least 30 minutes prior to cooking for the first time.
Regulator and hose
Use only regulators and hose approved for LPG at the above pressures (See
"Technical data"). The life expectancy of the regulator is estimated as 3 years. It is
recommended that the regulator is changed within 3 years of the date of
manufacture. The use of the wrong regulator or hose is unsafe; always check that
you have the correct items before operating the barbecue. The hose used must
conform to the relevant standard for the country of use. The length of the hose must
be 1.5 m (maximum). Worn or damaged hose must be replaced. Ensure that the hose
is not obstructed, kinked, or in contact with any part of the barbecue other than at its
connection. The hose should not be twisted or kinked when attached to the gas

30
Use
cylinder. No part of the hose should touch any part of the appliance. So site the
cylinder out to the left hand side of the appliance at the maximum distant permitted
by the hose length.
Connecting the gas cylinder to the appliance
This product is only suitable for use with low-pressure butane or propane gas and
fitted with the appropriate lowpressure regulator via a flexible hose. The hose
should be secured to the regulator and the appliance with hose clips. This barbecue
is set to operate a 28 mbar regulator with butane gas or a 37mbar regulator with
propane gas or a regulator with butane/propane mixture at 30mbar. Use a suitable
regulator certified to BS EN 16129-2013. Please consult your LPG dealer for information
regarding a suitable regulator for the gas cylinder.
Checking for leaks

            WARNING!

 - Never check for leaks with a naked flame, always use a soapy
   water solution.

 1. Make 2-3 fluid ounces of leak detecting solution by mixing one part washing up
    liquid with 3 parts water.
 2. Ensure the control valve is "OFF".
 3. Connect the regulator to the cylinder and ON/OFF valve to the burner, ensure the
    connections are secure then turn ON the gas.
 4. Brush the soapy solution on to the hose and all joints. If bubbles appear you
    have a leak, which must be rectified before use.
 5. Retest after fixing the fault. Turn OFF the gas at the cylinder after testing.
 6. If detected leakage cannot be rectified, do not attempt to cure leakage but
    consult your gas dealer.
Lighting your barbecue
Charcoal Lighting Instructions
 1. Open the hood of charcoal grill and leave it open during lighting procedure.
 2. Remove the charcoal grill cooking grid.
 3. Set the charcoal tray to middle height position.
 4. Pour up to 1.0 kg of regular charcoal briquettes into charcoal tray and arrange
    into a pile. Make sure charcoal does not go above the cooking grid.

                                                                                      31
Use
 5. Light charcoal briquettes.
    A specially made steel charcoal lighting starter may be used though only by
    following the manufacturer’s instructions and used with great care. DO NOT
    overload the charcoal starter.
 6. Once briquettes are glowing, set the charcoal tray to desired cooking position
    and replace the charcoal grill cooking grid.
 7. Do not cook before the fuel has a coating of ash.
 8. The grill shall be heated up and the charcoal kept red hot for at least 30 minutes
    prior to the first cooking.
Integrated ignition

            WARNING!
Risk of a sting flame or explosion of unignited gas/air
mixture!
The resident gas/air mixture of a previously failed ignition can be
ignited and can lead to a sting flame or explosion.
 - If any burner fails to ignite, turn the control knob off
   (clockwise) and also turn the cylinder valve off. Wait five
   minutes before attempting to relight with ignition sequence.
Gas Main Burner Lighting Instructions
 1. Open the hood of gas grill before lighting.
 2. Connect the gas cylinder to the barbecue following the instructions supplied
    with the regulator.
 3. Turn all the control knobs to the ‘OFF’ position.
 4. Turn ‘ON’ the gas supply at the cylinder or regulator switch following the
    regulator connection and operating instructions. Check the cylinder to regulator
    connection and hose to barbecue hose inlet connection for leakage using soapy
    water. Any leakage will show as bubbles in the area of the leak. If leak is found
    do not use the barbecue. Consult your gas or barbecue supplier for advice.
 5. To light the left hand burner, push down and turn the left burner control knob
    anticlockwise to the 90° position (full rate position). An audible click will be
    heard, this should light the burner. Check that the burner is alight. If the burner
    has not lit, repeat this process.
    If the burner has not lit after two attempts, turn ‘OFF’ the gas tap and wait 5
    minutes before retrying the ignition sequence.

32
Use
 6. When the burner has lit, the burner rate can be adjusted by pushing down and
    turning the knob anticlockwise to any position between the full and low rate
    position.
 7. Light the remaining burners from left to right in sequence.
 8. To turn ‘OFF’ the barbecue, turn the cylinder valve or regulator switch to the ‘OFF’
    position by following the regulator instructions. Once the burners have
    extinguished turn all the control knobs to the ‘OFF’ position.
Gas Side Burner Lighting Instruction
Once the grill burner has been lit, the side burner can be lit by following the
instructions below.
  1. Open the side burner lid before lighting the side burner and turn the side
     burner control knob to the ‘OFF’ position.
  2. Push down the side burner control knob and keep pressing whilst turning
     anticlockwise to the full rate position, an audible click will be heard, this will light
     the burner. If the burner does not light, repeat this process.
     If the burner has not lit after two attempts, turn ‘OFF’ the gas tap and wait 5
     minutes before retrying the ignition sequence.
  3. When the burner has lit, the burner rate can be adjusted by push down and turn
     the knob anticlockwise to any position between the full and low rate position.
 4. To turn ‘OFF’ the barbecue, turn the cylinder valve or regulator switch to the ‘OFF’
    position by following the regulator instructions. Once the burners have
    extinguished turn all the control knobs to the ‘OFF’ position.
Manual ignition
If necessary this barbecue can be lit manually.
Main Burners
 1. Open the hood before lighting.
 2. Light a 90mm barbecue match. Hold the match to the burner at the left end of
    the barbecue.
 3. Turn the left burner control knob to the full rate position.
    The burner will light from the match.
 4. Once the left burner is lit, the burner next to it can be turned on and will light off
    the lit burner.
 5. Light remaining burners from left to right by the crosslighting channel.
 6. When the burner has lit, the burner rate can be adjusted by pushing down and
    turning the knob anticlockwise to any position between the full and low rate
    position.
Side Burner
                                                                                          33
Use
 1. Open the lid before lighting.
 2. If the igniter fails to spark, use a match to light burner.

Cleaning
            WARNING!
Risk of burns
This barbecue will become very hot! Touching may cause burn
injuries.
 - Allow the barbecue to cool completely before cleaning!
Clean the cooled barbecue after each use. Discoloration on the air vents, the lid, the
charcoal grate and other parts are normal signs of use and are neither hygienically
questionable nor a defect.
            Do not use flammable or aggressive detergents, steel brushes,
            abrasives, or other hard objects that could scratch the surfaces.

            Do not remove ashes until all charcoal is completely burned out and fully
            extinguished and barbecue is cool.

Outside surface
Use mild detergent or baking soda and hot water solution. Nonabrasive scouring
powder can be used on stubborn tains, then rinse with water. If the inside surface of
the barbecue lid has the appearance of pealing paint, baked on grease build up has
turned to carbon and is flaking off. Clean thoroughly with strong hot soapy water
solution. Rinse with water and allow to completely dry. NEVER USE OVEN CLEANER!
Interior of barbecue bottom
Remove residue using brush, scraper and/or cleaning pad then wash with a soapy
water solution. Rinse with water and allow dry it.
Plastic surfaces
Wash with a soft cloth and hot soapy water solution. Rinse with water. Do not use
abrasive cleaners, degreasers or a concentrated barbecue cleaner on plastic parts.
Cooking grid
Use a mild soapy water solution. Nonabrasive scouring powder can be used on
stubborn stains then rinse with water.

34
Cleaning
Grease tray
Please do not pull out the grease tray during use. After the grease tray is cold, pull
out the grease tray in horizontal line.
Burner assembly
  1. Turn the gas OFF at the control knob and disconnect the cylinder.
  2. Remove cooling grate.
  3. Clean the burner with a soft brush or blow clean with compressed air and wipe
     with a cloth.
  4. Clean any clogged ports with a pipe cleaner or stiff wire (such as an opened
     paper clip).
  5. Inspect burner for any damage (cracks or holes). If damage is found, replace
     with a new burner. Reinstall the burner, check to ensure that the Gas valve
     orifices are correctly positioned and secured inside the burner inlet (venturi).
In some cases your barbecue will light-back because of an insect crawling inside the
burner venturi or a spider spinning its web inside the burner. This can be rectified by
using a bottle brush inserted through the burner venturi and pushing it into the
burner over the burner length. If condition persists consult your gas dealer.

Maintenance
Your barbecue should be serviced annually by a competent registered person.

Storage
 1. Allow the barbecue to cool completely and clean it according to chapter
    “Cleaning”.
 2. Use handle and wheels to relocate the barbecue.
 3. Check the strength of the fittings. If necessary, tighten screws to ensure a firm
    footing.
 4. Clean the barbecue and allow it to dry completely.
 5. Only cover the BBQ when it is raining to avoid waterlogging.
 6. Store the barbecue at a dry place protected from the elements when not in use.
    Storage of the barbecue indoors is only permissible if the cylinder is
    disconnected and removed from the barbecue.

                                                                                         35
Troubleshooting

Troubleshooting
Problem                         Possible Cause                Solution
Burners will not light using    Gas cylinder is empty         Replace with full cylinder
the ignition system.
                                Faulty regulator              Have regulator checked or
                                                              replace
                                Obstructions in burner        Clean burner
                                Obstructions in gas jets or   Clean jets and gas hose
                                gas hose
                                Electrode wire loose or      Reconnect wire
                                disconnected on electrode or
                                ignition unit
                                Electrode or wire is damaged Change electrode and wire,
                                                             change igniter
Burner will not light using a   Gas cylinder is empty         Replace with full cylinder
match
                                Faulty regulator              Have regulator checked or
                                                              replace
                                Obstructions in burner        Clean burner
                                Obstructions in gas jets or   Clean jets and gas hose
                                gas hose
Low flame or flashback (fire    Gas cylinder too small        Use larger cylinder
in burner tube - a hissing or
roaring noise may be heard)     Obstructions in burner        Clean burner
                                Obstructions in gas jets or   Clean jets and gas hose
                                gas hose
                                Windy conditions              Use barbecue in a more
                                                              sheltered position
Gas valve knob difficult        Gas valve jammed              Replace gas valve
Any modifications or repairs to the barbecue must be carried out by a suitable
qualified engineer i.e. Gas Technical Engineer.

36
Technical data

Technical data
Model:                                              DF-005/DF-006
Dimensions (W × D × H):                             184 × 53 × 116 cm
Weight:                                             approx. 37.5 kg
Fuel:                                               Charcoal
Max. fuel capacity:                                 1.0 kg
Item number                                         709910
Total heat input                 10 kW (G30: 727 g/h)
(all gas categories)
Gas category                     I   3+(28-30/37)
                                                                        I   3B/P(30)

Types of gas                     Butane                      Propane    LPG gas mixtures
Gas pressure                     28-30 mbar                  37 mbar    30 mbar
Injector size (main burner)      0.78 mm                     0.78 mm    0.78 mm
Injcetor size (side burner)      0.78 mm                     0.78 mm    0.78 mm
Country of destination           GB, IE                      GB         GB

Disposal
Disposing of packaging
               Dispose of packaging according to type. Sort the paperboard and
               cardboard as waste paper and the film as recyclable material.

Product disposal
Dispose of the product in line with the guidelines and disposal regulations
applicable in your country.

                                                                                           37
Great care has gone into the manufacture of this product and it should
therefore provide you with years of good service when used properly. In
the event of product failure within its intended use over the course of the
first 3 years after date of purchase, we will remedy the problem as quickly
as possible once it has been brought to our attention. In the unlikely event
of such an occurrence, or if you require any information about the product,
please contact us via our helpline support services, details of which are to be
found both in this manual and on the product itself.

  GB        IE
PRODUCED IN CHINA FOR:
ALDI STORES LTD. PO BOX 26, ATHERSTONE
WARWICKSHIRE, CV9 2SH

ALDI STORES (IRELAND) LTD.
PO BOX 726, NAAS, CO. KILDARE
Visit us at www.aldi.com

                                                               3
 AFTER SALES SUPPORT
                                                  709910
       GB 0121 36 80 339      IE   01 50 60 684
           www.bestbuyingsupport.com
 MODEL:
                                                               YEAR
 DF-005/DF-006                                03/2021        WARRANTY
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