Man and Machine - United for your Success - Seminar Program Injection Molding Machinery 2019 - KraussMaffei
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Man and Machine – United for your Success Seminar Program Injection Molding Machinery 2019 Engineering Passion
2 Man and Machine Test Certificate Tradition meets innovation Dear Sir or Madam, Practical relevance, individuality, flexibility – the training op- portunities from KraussMaffei are perfectly tailored to your needs. They support your drive to use your machine's potential to the full and to minimize downtime. The goal is to achieve peak productivity with your injection molding system. The content of our training courses consist of a theory compo- nent and intensive practical exercises directly on our machines, e.g. setup and operation, setting special machine functions to increase availability and product quality, maintenance of electri- cal and hydraulic systems, the detection and elimination of problems, and robot technology or automation. Your specialist knowledge will be furthered in practical exer- cises. At the same time, your individual needs are prioritized, as the number of participants in our training courses is limit- ed to twelve persons, and during the seminar you will work on a training machine in small groups. Only in this way can the trainers individually address your specific needs. For all combined seminar participants, there is a final exam where you can broaden and self-assess your recently acquired knowledge. Upon successful completion of this exam, you will be awarded our KraussMaffei Test Certificate – an industry- recognized qualification. We look forward to meeting you and your employees in person! Rupert Gruber Training and technical information KraussMaffei
Seminar Program 2019 Hands-on – individual – flexible 3 Seminars by KraussMaffei Hands-on – individual – flexible KraussMaffei supplies practice: Our trainers have many years of experience and make use of state-of-the-art technology to offer you the highest quality of in- struction. You will be provided with application-oriented specialist knowledge in practical exercises at our TechCenter. We also use the latest mixed reality technology to realistically simulate pro- duction processes. This prepares you in the best possible way to carry out your tasks in the workplace. KraussMaffei offers individuality: We limit the number of participants in our training courses. During the seminar, only a small number of people will work on each training machine. In this way, our trainers can address your individual needs and offer concrete problem solution strategies. KraussMaffei offers flexibility: Our program contains training courses for all knowledge levels. We also offer individual seminars on special subjects and spe- cial tasks, also for older series. You can attend KraussMaffei training courses at our TechCenter in Munich or Schwaig or at our Sales and Service Center in Verl. We will also be happy to come to your location. Please ask for an individual offer. Your benefits – Experienced seminar instructors – Small learning groups – Extensive practical training directly on the machine – Time for individual questions and problem solution strategies – Assistance with arranging hotel accommodation Seminar telephone: + 49 (0)89 88 99 41 50 www.kraussmaffei.com/trainings
4
Your guideline to success
Machine and system
Combined Seminars
GA B1 MC5/MC6 B2 MC5/MC6 B3 MC5/MC6 BM MC6
Basics of applications Operation and setup Process and product Stable processes and = B1 + B2
MACHINE
engineering enhancement quality assurance Combined Seminar
2 days 3 days 2 days 2 days 5 days
Test Certificate
OPERATION
→ Page 6 → Page 7 → Page 8 → Page 9 → Page 13
BA LR MC6 BA IR MC6
= B1 + LR1 = B1 + IR1
SYSTEM
Combined Seminar Combined Seminar
5 days → Page 16 5 days → Page 17
Test Certificate
HYDRAULIC SYSTEM
G HW HM CX/GX/MX K CX/GX WHM CX/GX EHM
Hydraulic system/ Hydraulic system/ Calibration (electrical/hydraulic
maintenance mechanical system = GHW + HM system) = E + HM
Combined Seminar Combined Seminar
3 days 3 days 2 days 5 days → Page 30 5 days → Page 31
MAINTENANCE
Test Certificate
→ Page 27 → Page 28 → Page 29
ELECTRICAL SYSTEM
E MC5/MC6 LRW MC5/MC6 PX WA MC6
Electrical system Linear robots Electrical injection = E + LRW
molding machine Combined Seminar
3 days 2 days 2 days 5 days
Test Certificate
→ Page 24 → Page 25 → Page 26 → Page 32
Seminar Program 2019
Overview 5
Your guideline to success
Automation
Combined Seminars
LR1 MC5/MC6 LR2 MC5/MC6 LR3 MC5/MC6 BLR MC6 PROLR MC6
LR ROBOTS
Operation, setup and Free programming Advanced free pro- = LR1 + LR2 = LR2 + LR3
programming* gramming Combined Seminar Combined Seminar
2 / 3 days* 3 days 3 days 5 days → Page 14 5 days → Page 15
Test Certificate
→ Page 10 → Page 11 → Page 12
OPERATION AND PROGRAMMING
*only applicable to MC6
IR ARTICULATED-ARM
IR1 Basic IR2 Advance IR3
Operation and pro- Extended program- Commissioning
ROBOTS
gramming ming KUKA robots
3 days → Page 18 4 days 5 days → Page 20
→ Page 19
Test Certificate Test Certificate
IR ARTICULATED-ARM
IR intensive course IR intensive course IR intensive course
Parallel processes Palettizing Homing
(home position)
ROBOTS
2 days → Page 21 2 days → Page 22 2 days → Page 23
Test Certificate Test Certificate
Individualized seminars
Individualized training Industrial robot training with the
for your team → Page 34 KraussMaffei training cell → Page 33
Test Certificate We offer a final exam to all combined seminar participants.
When you pass this exam, you will be awarded the KraussMaffei Test Certificate, an industry-recognized qualification.
Our articulated-arm robot seminars are certified by KUKA Roboter GmbH and are fully recognized.
6 Machine
operation
Seminar GA
Basics of applications engineering
Basics of the injection molding process
Seminar objectives Duration
– Basics of thermoplastics 2 days, each day from 8:30 a.m. to 4:30 p.m.
– Basics of the injection molding process
Costs and Dates
Subjects Details upon request
– Basics of plastics (thermoplastics)
– Basics of injection molding machines
– Basics of injection molding tools
– Design of an injection molding
machine
– Basics of the injection molding process
– Overview of special processes in injec-
tion molding
Target group
Beginners in injection molding
(operating personnel, project engineers,
purchasing and sales staff)
Prerequisite
No special previous knowledge requiredSeminar Program 2019
Seminar selection
Machine
operation 7
Practical seminar B1
Operation, setup and programming of
injection molding machines incl. core-pulling
Seminar objectives Prerequisite
Select the combined semi-
– Effective setup of injection molding Participation in our practical seminar
nar "Machine operation"
machines GA (see page 6) or basic knowledge of
– Quick and safe operation of injection the injection molding process B1 + B2 = BM
molding machines (see pages 7, 8 and 13)
– Quick and reliable programming of
core-pulling processes
– Recognition and independent handling
of error messages
Subjects
– Safety devices on the injection Select the combined semi-
molding machine nar "System operation"
– Configuration of the machine control
unit and core puller program B1 + LR1 = BA LR
– Procedure for setting up the machine (see pages 7, 10 and 16)
– Setting up the clamping unit and
programming core-pulling processes
– Setting up the injection unit and
determining the basic settings,
mold filling study
– Optimization of machine settings
– Monitoring options
Select the combined semi-
– Error messages and event log nar "System operation"
– Clearly and graphically represented
processes with mixed reality B1 + IR1 = BA IR
– Practical exercises on simulators (see pages 7, 17 and 18)
and machine
Target group
Foremen, applications engineers,
toolsetters, operating personnel,
beginners
Duration
3 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon request8 Machine
operation
Practical seminar B2
Process and product enhancement
on injection molding machines
Seminar objectives Duration
– Efficient process and product 2 days, each day from 8:30 a.m. to Select the combined semi-
enhancement 4:30 p.m. nar "Machine operation"
– Continuous monitoring of product
quality Costs and Dates B1 + B2 = BM
(see pages 7, 8 and 13)
– Clearly and graphically represented Details upon request
processes
Prerequisite
Subjects Participation in practical seminar
– Profiles for injection/holding pressure/ B1 (see page 7)
plasticizing
– Identification and rectification
of surface and injection defects
– Quality monitoring
– Design and functional principle of the
curve calculator
– Use of the curve calculator for process
and product enhancement
– Use of the curve calculator for
quality monitoring
– APC and APC+ functions
(Adaptive Process Control)*
– Identifying sources of interference
– Practical exercises on simulators and
machine
*only applicable to MC6
Target group
Foremen, applications engineers,
assistant foremen, toolsettersSeminar Program 2019
Seminar selection
Machine
operation 9
Practical seminar B3
Stable processes and quality assurance on injection
molding machines
Seminar objectives 2 days, each day from 8:30 a.m. to
– Long-term product quality assurance 4:30 p.m.
and documentation
– Recognition and effective exploitation Costs and Dates
of potential savings Details upon request
– Energy-conscious machine setup
– Greater process stability, shot weight
consistency Prerequisite
Participation in practical seminar
Subjects B2 (see page 8)
– ECO assistant function*
– APC and APC+ functions
(Adaptive Process Control)*
– Application of the energy analysis
– Energy consumption, energy-con-
scious machine setup
– Process parameters, impacts on prod-
uct quality and energy consumption
– SPC functions (quality statistics)
– Quality assurance and application
of quality statistics
– Practical exercises on simulators
and machine
*only applicable to MC6
Target group
Foremen, applications engineers,
assistant foremen, toolsetters
Duration10 Operation of
LR robots
Practical seminar LR1
Operation, setup and programming linear robots
with WizardX*
Seminar objectives Prerequisite
– Quick and safe operation and setup No special previous knowledge required Select the combined semi-
of linear robots nar "System operation"
– Effective setup of grippers
– Independent recognition and handling B1 + LR1 = BA LR
(see pages 7, 10 and 16)
of error messages
– Simple creation of programs using
the WizardX* programming assistant
Subjects
– Safety devices on the robot
– Data and parameter management
– Procedure for operating the robot Select the combined semi-
– "Teach-in" and adaptation of point nar "Linear robot operation"
coordinates
LR1 + LR2 = BLR
– Setting up the area monitoring
(see pages 10, 11 and 14)
– Creating basic programs using WizardX*
– Application of basic programs
– Starting up and optimizing the produc-
tion system
– Error messages and event log
– Presentation of the LR-ON-PC/
LRX-ON-PC software
– Practical exercises on simulators
and robots
*only applicable to MC6
Target group
Machine operators, toolsetters,
sampling personnel, automation
personnel
Duration
LR1 MC5: 2 days
LR1 MC6: 3 days
Each day from 8:30 a.m. to 4:30 p.m.
Costs and Dates
Details upon requestSeminar Program 2019
Seminar selection
Operation of
LR robots 11
Practical seminar LR2
Free programming of linear robots
Seminar objectives
– Mastering the free programming inter- Prerequisite
face Participation in practical seminar LR1 Select the combined
seminar "Linear robot
– Modifying programs quickly and safely (see page 10)
operation"
– Creating new program parts effectively
LR1 + LR2 = BLR
Subjects (see pages 10, 11 and 14)
– Free programming interface and
command structure
– Explanation of the basic programs
and basic program structure
– Modifying basic programs (e.g. using
WizardX*)
Select the combined
– Procedure for testing program
seminar "Linear robot
modifications programming"
– Adapting program add-ons quickly
and safely LR2 + LR3 = PROLR
– Working with the LR-ON-PC/ (see pages 11, 12 and 15)
LRX-ON-PC software
– Practical exercises on simulators
and robots
*only applicable to MC6
Target group
Advanced toolsetters,
sampling personnel with advanced
automation tasks,
automation personnel
Duration
3 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon request12 Operation of
LR robots
Practical seminar LR3
Advanced programming of linear robots
Seminar objectives Target group
– Expert knowledge of the free Sampling personnel with Select the combined
programming interface advanced automation tasks, seminar "Linear robot
– Recognition and utilization automation personnel programming"
of enhancement options
– Programming complex automation Duration LR2 + LR3 = PROLR
(see pages 11, 12 and 15)
processes and applications with 3 days, each day from 8:30 a.m. to
multiple kinematics 4:30 p.m.
Subjects Costs and Dates
– Free programming interface with Details upon request
advanced command structure
– Efficient enhancement of predefined
program flows
– Independent development and pro- Prerequisite
gramming of complex program parts Participation in practical seminar LR2
– Integration of peripheral systems (see page 11)
(freely programmable I/Os)
– Special features of applications with
multiple kinematics
– Testing and adapted created program
parts
– Identifying and correcting program
errors
– Practical exercises on simulators
and robotsSeminar Program 2019
Seminar selection
Machine
operation 13
Practical seminar BM = B1 + B2
Combined operation and process optimization of
injection molding machines
Seminar objectives Your benefits: Prerequisite
– Effective setup of injection molding Compact, in-depth practical seminar Participation in our practical seminar
machines with KraussMaffei certification GA (see page 6) or basic knowledge of
– Quick and safe operation of injection the injection molding process
molding machines
– Quick and reliable programming of Test Certificate
core-pulling processes
– Recognition and independent handling
of error messages
– Efficient process and product enhance-
ment
– Continuous monitoring of product
quality
– Clearly and graphically represented
processes
Subjects
– Consisting of practical seminar
B1, (see page 7) and B2 (see page 8)
– Practical exercises on simulators and
machine
– Final test
Target group
Foremen, applications engineers, toolset-
ters, operating personnel, beginners
Duration
5 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon request14 Operation of
LR robots
Practical seminar BLR = LR1 + LR2
Combined operation and programming
of linear robots
Seminar objectives Your benefits: Prerequisite
– Quick and safe operation and setup Compact, in-depth practical seminar No special previous knowledge
of linear robots with KraussMaffei certification required
– Effective setup of grippers
– Independent recognition and handling Test Certificate
of error messages
– Simple creation of programs using
the WizardX* programming assistant
– Mastering the free programming
interface
– Modifying programs quickly and safely
– Creating new program parts effectively
Subjects
– Consisting of practical seminar LR1
(see page 10) and LR2 (see page 11)
– Practical exercises on simulators
and robots
– Final test
Target group
Advanced toolsetters, sampling person-
nel with advanced automation tasks, au-
tomation personnel
Duration
5 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon requestSeminar Program 2019
Seminar selection
Operation of
LR robots 15
Practical seminar PROLR = LR2 + LR3
Combined expert programming of linear robots
Seminar objectives Your benefits: Prerequisite
– Operating the free programming Compact, in-depth practical seminar Participation in practical seminar LR1
interface with KraussMaffei certification (see page 10)
– Modifying programs quickly and safely
– Creating new program parts effectively Test Certificate
– Expert knowledge of the free program-
ming interface
– Recognition and utilization of enhance-
ment options
– Programming complex automation
processes and applications with
multiple kinematics
Subjects
– Consisting of practical seminar LR2
(see page 11) and LR3 (see page 12)
– Practical exercises on simulators
and robots
– Final test
Target group
Advanced toolsetters, sampling person-
nel with advanced automation tasks,
automation personnel
Duration
5 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon request16 Operation
System
Practical seminar BA LR = B1 + LR1
Combined operation and programming of injection
molding machines and linear robots
Seminar objectives Your benefits: Prerequisite
– Effective setup of injection molding Compact, in-depth practical seminar Participation in our practical seminar GA
machines with KraussMaffei certification (see page 6) or basic knowledge of the
– Quick and safe operation of injection injection molding process
molding machines
– Quick and reliable programming
Test Certificate
of core-pulling processes
– Quick and safe operation and setup
of linear robots
– Effective setup of grippers
– Simple creation of programs using
the WizardX* programming assistant
– Independent recognition and handling
of error messages
Subjects
– Consisting of practical seminar
B1 (see page 7) and LR1 (see page 10)
– Practical exercises on simulators and
systems
– Final test
Target group
Machine operators, toolsetters, sampling
personnel, automation personnel
Duration
5 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon requestSeminar Program 2019
Seminar selection
Operation
System 17
Practical seminar BA IR = B1 + IR1
Combined operation of injection molding machines
and industrial robots
Seminar objectives Target group
– Effective setup of injection molding Toolsetters, machine operators, sampling
machines personnel with advanced automation
– Quick and safe operation of injection tasks, automation personnel
molding machines
– Quick and reliable programming of Duration
core-pulling processes 5 days, each day from 8:30 a.m. to
– Recognition and independent handling 4:30 p.m.
of error messages
– Quick and safe operation of industrial Costs and Dates
robots Details upon request
– Effective setup of grippers
Subjects Your benefits: Prerequisite
– Consisting of practical seminar B1 Compact, in-depth practical seminar Participation in our practical seminar GA
(see page 7) and parts of IR1 with KraussMaffei certification (see page 6) or basic knowledge of the
(see page 18) injection molding process
– Practical exercises on simulators
and systems
– Final test Test Certificate
Parts of IR1 Basic:
– Safety instructions for industrial
robots and the automation cell
– Operation of the robot system
– Knowledge and application of
coordinate systems
– Inserting, deleting and correcting
points
– Working in automatic mode
– Starting and stopping production
– Teach-in/adaptation of existing article
programs
– Operating the KMA user interface
– Functions of the KMA inline forms18 Operation of
IR industrial robots
Practical seminar IR1 Basic
Operation and programming
of articulated-arm robots
Seminar objectives Programming with ProgtechX
The objective of the seminar is to gain all – Structuring robot programs Select the combined semi-
the essential skills required to operate – Linking robot programs nar "System operation"
and create simple handling tasks for the – Time-dependent wait function
B1 + IR1 = BA IR
KM robot system. – Signal-dependent wait function
(see pages 7, 17 and 18)
– Branches in the flow
Subjects – Continuous monitoring of inputs
Setup and operation of a KUKA robot – Creating a basic positioning program
system
– Overview of the mechanical features Using robot programs
of a KUKA robot – Performing an initialization run
– Overview of the KR C4 robot control – Selecting and starting robot programs
system Prerequisite
– Overview of the KUKA smartPAD Handling program files, creating No special previous knowledge required
– Robot safety program modules
– Editing program modules
Moving robots, reading and interpreting – Archiving and restoring robot
messages from the robot control system programs Test Certificate
– Selecting and configuring the operat- – Using the logbook to track program
ing mode changes and status changes
– Moving individual robot axes
– Coordinate systems in connection Creating and changing programmed
with robots movements, generating new movement
– Moving the robot in the world commands
coordinate system – Creating cycle-time optimized move-
– Moving the robot in the tool coordinate ment (axis movement)
system – Creating and modifying programmed
– Moving the robot in the base motions
coordinate system – Changing movement commands
Operation with VisuX Target group
– Starting and stopping the robot Operators and toolsetters
– Program selection
– Creating program-specific pages Duration
yourself 3 days, starting at 9:00 a.m. on the first day
– Selecting functions in the sequence and otherwise from 8:00 a.m. to 4:00 p.m.
program
– Programming and adapting Costs and Dates
your own gripper functions Details upon request
– Creating work areas
– Analyzing robot status Remarks
– Palletizing program The course ends with a final test. A
– Eco mode KraussMaffei certificate is awarded on
successful completion of the course.Seminar Program 2019
Seminar selection
Operation of
IR industrial robots 19
Practical seminar IR2 Advance
Extended programming of articulated-arm robots
Seminar objectives Use of program sequence controls, Test Certificate
The objective of the seminar is to gain the programming requests or branchings
additional skills required to set up and – Programming flows depending on
Our IR2 Advance articulated-arm robot seminar is certi-
create complex handling tasks for the KM logical conditions or the state of logical fied by KUKA Roboter GmbH and is fully recognized.
robot system. variables
– Programming jumps
Subjects – Programming loops
Operation with VisuX Prerequisite
– Using variables Programming wait functions Participation in practical seminar IR1
– Using a counter – Time-dependent wait function (see page 18)
– Signal-dependent wait function
Commissioning activities at the robot,
principle of adjustment Programming with ProgtechX
– Carrying out robot adjustments – Parallel processes
– Loads on the robot – Creating error messages
– Tool load data
– Additional loads on the robot Target group
– Tool calibration Toolsetters, maintenance personnel
– Base calibration (workpiece coordinate and programmers
system)
– Commissioning mode Duration
4 days, starting at 9:00 a.m. on the first day
Using logic functions in the robot pro- and otherwise from 8:00 a.m. to 4:00 p.m.
gram, introduction to logic programming
– Programming wait functions Costs and Dates
– Programming simple switching func- Details upon request
tions
– Programming path-related switching Remarks
functions The course ends with a final test. A
KraussMaffei/KUKA certificate is award-
Variables and agreements ed on successful completion of the
– Data management in KRL course.
– Working with simple data types
Participants who successfully complete
Successful programming in KRL struc- this course will be eligible to attend con-
ture and configuration of robot programs tinuative courses at the KUKA College.
– Structuring robot programs For example: advanced robot program-
– Linking robot programs ming, electrical service, mechanical
service20 Operation of
IR industrial robots
Practical seminar IR3
Commissioning KUKA robots
Seminar objectives Target group
– Proper and safe commissioning Control engineers for automation,
of a KUKA industrial robot process optimization, maintenance
– Safe and efficient changing
of hardware on the robot Duration
– Integration of a KUKA robot 5 days, starting at 9:00 a.m. on the first day
in a manufacturing cell and otherwise from 8:00 a.m. to 4:00 p.m.
– Reliable use of WorkVisual
Costs and Dates
Subjects Details upon request
– Safety instructions for commissioning
– Setting up a robot for the first time Remarks
– Installation of KM components The course ends with a final test. A
– Displaying pneumatic function keys KraussMaffei certificate is awarded on
– VisuX installation successful completion of the course.
– WorkVisual project
– Changing the properties of the basic
project
– Configuring the robot type Prerequisite
– Configuring I/O modules Participation in practical seminar IR1
– Configuring I/O wiring and IR2 (see page 18/19)
– Long texts
– Turning the robot
Test Certificate
– Adapting VisuX
– Determining additional load data,
TCP and load data
– Testing automatic mode
– Parallel processes (OptionX)Seminar Program 2019
Seminar selection
Operation of
IR industrial robots 21
Intensive course
Parallel processes
Seminar objectives Duration
– Mastery of writing parallel processes 2 days, starting on the first day at 9:00 a.m.
and functions otherwise from 8:00 a.m. to 4:00 p.m.
– Working with ParallelX
Costs and Dates
Subjects Details upon request
– Kuka Submit interpreter
– KRL (Kuka Robot Language) Remarks
– Parallel processes in KRL The course ends with a final test. A
– Parallel processes with ParallelX KraussMaffei certificate is awarded on
successful completion of the course.
Target group
Operators and toolsetters
Prerequisite
Participation in practical seminar IR1
(see page 18) or knowledge of VisuX and
ProgtechX
Test Certificate22 Operation of
IR industrial robots
Intensive course
Palettizing
Seminar objectives Duration
– Mastery and efficient creation of 2 days, starting on the first day at 9:00 a.m.
palletizing tasks otherwise from 8:00 a.m. to 4:00 p.m.
– Working with StackingX
Costs and Dates
Subjects Details upon request
– Simple palletizing
– Nested palletizing Remarks
– Staggered palletizing The course ends with a final test. A
– Palletizing with intermediate storage KraussMaffei certificate is awarded on
– Special palletizing methods successful completion of the course.
Target group
Operators and toolsetters
Prerequisite
Participation in practical seminar IR1
(see page 18) or knowledge of VisuX
and ProgtechX
Test CertificateSeminar Program 2019
Seminar selection
Operation of
IR industrial robots 23
Intensive course
Homing (home position)
Seminar objectives Duration
– Safe creation of retraction programs 2 days, starting on the first day at 9:00 a.m.
otherwise from 8:00 a.m. to 4:00 p.m.
Subjects
– Backward movement to the home Costs and Dates
position Details upon request
– Forward movement to the home
position Remarks
– Special movement to the home position The course ends with a final test. A
– Conditional home traverse KraussMaffei certificate is awarded on
successful completion of the course.
Target group
Operators and toolsetters
Prerequisite
Participation in practical seminar IR1
(see page 18) or knowledge of VisuX
and ProgtechX
Test Certificate24 Maintenance
Electrical system
Practical seminar E
Troubleshooting of electrical system on injection
molding machines
Seminar objectives Duration
– Rapid detection and clearance of faults 3 days, each day from 8:30 a.m. to Select the combined semi-
– Systematic troubleshooting in electri- 4:30 p.m. nar "Plant maintenance"
cal systems
Costs and Dates E + LRW = WA
(see pages 24, 25 and 32)
Subjects Details upon request
– Machine operation for maintenance
personnel
– Error messages and event log Prerequisite
– Design and functional principle of the Electrically skilled person
control unit
– Cycle flow chart and on-screen step
display Select the combined
– Expert use of electric circuit diagrams seminar "Machine
maintenance"
– Diagnosis functions
– Systematic approach to troubleshooting E + HM = EHM
– Procedure for hardware component (see pages 24, 28 and 31)
replacement
– Practical exercises on simulators and
machine
Target group
Maintenance and servicing personnel
for electrical systems/electronicsSeminar Program 2019
Seminar selection
Maintenance
Electrical system 25
Practical seminar LRW
Maintenance and troubleshooting of linear robots
Seminar objectives Prerequisite
Select the combined semi-
– Optimal maintenance of linear robots Electrically skilled person
nar "Plant maintenance"
– Rapid detection and clearance of
faults E + LRW = WA
(see pages 24, 25 and 32)
Subjects
– Robot operation for maintenance
personnel
– System configuration of linear robots
– Diagnosis functions
– Systematic approach to
troubleshooting
– Calibrating robot axes
– Preventive maintenance
– Practical exercises on simulators and
robots
Target group
Maintenance and servicing personnel
Electrical systems/electronics and/or
automation
Duration
2 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon request26 Maintenance
Electrical system
Practical seminar PX
Maintenance and troubleshooting of the PX
electrical injection molding machine
Seminar objectives Prerequisite
– Differences in relation to hydraulic Participation in practical seminar
machines E MC6 (see page 24)
– Optimal maintenance of the PX
electrical injection molding machine
– Rapid detection and clearance of faults
Subjects
– Special features of operation (zero
points, mold area protection, clamping
force measurement)
– Mechanical design of the locking and
injection unit
– Knowledge of electrical drive systems
– Preventive maintenance
– Expert use of electric circuit diagrams
– MC6 control concept with S-DIAS
module
– Modules in the converter network
– Bus connections
– Diagnosis functions
– Troubleshooting in the control system
– Configuring displacement/force
transducers
Target group
Maintenance and servicing personnel
for electrical systems/electronics
Duration
2 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon requestMaintenance
Seminar Program 2019
Seminar selection
Hydraulic system/
mechanical system 27
Practical seminar G HW
Basics and maintenance of the hydraulic system
on injection molding machines
Seminar objectives Prerequisite
Select the combined semi-
– Basics of hydraulic systems No special previous knowledge required
nar "Plant maintenance"
– Design and handling of hydraulic
circuit diagrams GHW + HM = WHM
– Optimal maintenance of the hydraulic (see pages 27, 28 and 30)
injection molding machine
Subjects
– Physical principles of, and
interconnections within the hydraulic
system
– Hydraulic components
– Design and functional principle
of the hydraulic system
– Functional principle and
characteristics of the hydraulic
components used
– Maintenance schedule of a hydraulic
injection molding machine
– Preventive maintenance
– Practical exercises on the machine
Target group
Maintenance and servicing personnel
Duration
3 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon requestMaintenance
28 Hydraulic system/
mechanical system
Practical seminar HM
Troubleshooting of the hydraulic/mechanical
system on injection molding machines
Seminar objectives Duration
– Rapid detection and clearance of faults 3 days, each day from 8:30 a.m. to Select the combined
– Professional, systematic troubleshooting 4:30 p.m. seminar "Machine
maintenance"
in hydraulic/mechanical systems
Costs and Dates
E + HM = EHM
Subjects Details upon request (see pages 24, 28 and 31)
– Machine operation for maintenance
personnel
– Error messages and event log
– Hydraulic components and their mode
of operation in the machine hydraulic
system
– Diagnosis functions Select the combined semi-
– Systematic approach to hydraulic nar "Plant maintenance"
troubleshooting
GHW + HM = WHM
– Design and handling of the hydraulic
(see pages 27, 28 and 30)
diagram
– Mechanical design of the locking
and injection unit
– Practical exercises on simulators
and machine
Target group
Maintenance and servicing personnel
Prerequisite
– Basic knowledge of hydraulic/
mechanical systems
– Participation in practical seminar
G HW (see page 27)Maintenance
Seminar Program 2019
Seminar selection
Hydraulic system/
mechanical system 29
Practical seminar K
Calibrating injection molding machines
Seminar objectives Prerequisite
– Independent calibration and Participation in practical seminar E
adjustment (see page 24) or HM (see page 28)
– Increasing process and machine
capability
Subjects
– Calibration procedures following
module replacement
– Functional principle of the controller
– Calibrating pressure and displacement
transducers
– Calibrating proportional valves and
variable delivery pumps
– Practical exercises on simulators
and machine
Target group
Maintenance and servicing personnel
Duration
2 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon requestMaintenance
30 Hydraulic system/
mechanical system
Practical seminar WHM = GHW + HM
Combined basics/maintenance and troubleshooting
of machine hydraulic/mechanical systems
Seminar objectives Prerequisite
– Basics of hydraulic systems No special previous knowledge required
– Optimal maintenance of the hydraulic
injection molding machine
– Rapid detection and clearance of faults
Test Certificate
– Professional, systematic troubleshoot-
ing in hydraulic/mechanical systems
Subjects
– Consisting of practical seminar GHW
(see page 27) and HM (see page 28)
– Practical exercises on simulators and
machine
– Final test
Target group
Maintenance and servicing personnel
Duration
5 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon requestMaintenance
Seminar Program 2019
Seminar selection
Electrical system and
hydraulic/mechanical
31
system
Practical seminar EHM = E + HM
Combined machine fault rectification
(electrical system and hydraulic/mechanical system)
Seminar objectives Your benefits: Prerequisite
– Rapid detection and clearance of faults Compact, in-depth practical seminar – Electrically skilled person
– Systematic troubleshooting in hydrau- with KraussMaffei certification –B asic knowledge of hydraulic/mechanical
lic/mechanical systems systems
– Systematic troubleshooting in electri- –P articipation in practical seminar
cal systems G HW (see page 27)
Subjects
Test Certificate
– Consisting of practical seminar E
(see page 24) and HM (see page 28)
– Practical exercises on simulators and
machine
– Final test
Target group
Maintenance and servicing personnel
for electrical systems/electronics
Duration
5 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon request32
Maintenance
Electrical system and
linear robot
Practical seminar WA = E + LRW
Combined maintenance and troubleshooting of systems
(injection molding machine and linear robot)
Seminar objectives Your benefits: Prerequisite
– Optimal maintenance of linear robots Compact, in-depth practical seminar Electrically skilled person
– Rapid detection and clearance of faults with KraussMaffei certification
– Systematic troubleshooting in electri-
Test Certificate
cal systems
Subjects
– Consisting of practical seminar E
(see page 24) and LRW (see page 25)
– Practical exercises on simulators and
systems
– Final test
Target group
Maintenance and servicing personnel
for electrical systems/electronics and/
or automation
Duration
5 days, each day from 8:30 a.m. to
4:30 p.m.
Costs and Dates
Details upon requestSeminar Program 2019
Seminar selection 33
Industrial robot training
with the mobile and compact training cell
With our mobile and compact training The cell also has other peripherals, such
cell, all necessary industrial robot train- as a gripper, a conveyor belt and more.
ing sessions can be conveniently held at With this cell you can program and simu-
your company. Prevent a possible loss of late all of the standard sequences of an
production, save travel and accommoda- actual production process under real-
tion costs – we'll come to you. world conditions.
Our training cell is equipped with a full- The compact dimensions of the training
fledged industrial robot from Kuka, cell (only 80 cm wide and 140 cm long)
which offers all the functionalities of an enable it to be set up in almost any con-
industrial robot in real use. Moreover, ference room.
the cell includes a model of an injection
molding machine that represents the Power is supplied via a 16 A Schuko
entire interface of a real injection socket. The compressed air for gripper
molding machine functions is generated by a quiet, inte-
grated compressor.34
Individualized training
for your team
Questions about injection molding in your production plant or at our training
machinery with associated automation sites, depending on your task description.
– How can the performance of the
system be increased? An individualized definition of the training
– How can quality improvements units ensures quick success for your team.
be realized?
– How is the consumption of resources Do you have more questions?
in the production plant reduced? We would be happy to answer them for
you. Our contact information is provided
With individualized training you rely on page 35.
on continuing education measures tai-
lored to your plant, which can take placeSeminar Program 2019
Registration 18
35
Injection molding machinery
Seminar registration
Call: +49 (0)89 8899 4150
E-mail: Schulung.SGM@kraussmaffei.com
Write: Waltraud Behner-Freisinger
IMM training
KraussMaffei Technologies GmbH
Krauss-Maffei-Strasse 2
80997 Munich
Fax: +49 (0)89 8899 154150
See rear side for fax template
Internet: www.kraussmaffei.com/trainingsPlease fill in and fax to: +49 (0)89 88 99 15 41 50
We are familiar with and acknowledge the terms and conditions of participation in the registration documents.
You can register online at www.kraussmaffei.com/trainings.
Fax template
Seminar registrations 2019
Personal details
Company Contact person
e-mail address Telephone
Zip code Town/city Fax
Street, no. / post office box Customer order number
Seminar attendance
1st seminar type / seminar no. 2nd seminar type / seminar no.
Date Date
Name of 1st participant Name of 1st participant
Name of 2nd participant Name of 2nd participant
Name of 3rd participant Name of 3rd participant
Name of 4th participant Name of 4th participant
Please bring your safety shoes to the seminars.
Hotel booking through KraussMaffei requested? Yes No
Date of arrival Date of arrival
Venue / date SignatureSeminar Program 2019
Terms and conditions of
participation
37
General notes
Terms and conditions of participation
1. Please forward registrations to: 6. Booking of a room
KraussMaffei Technologies GmbH Hotel room booking by KraussMaffei is possible. 10. Liability
Department IA1123, Ms Behner-Freisinger If you require this, please enter it in the seminar The organizer shall be liable for damages only in
Krauss-Maffei-Strasse 2, 80997 Munich registration accordingly. However, KraussMaffei the case of willful or grossly negligent conduct.
Tel. +49 (0)89 88 99 41 50 cannot provide a guarantee, in any form whatso- Liability for a violation of major contractual obliga-
Fax +49 (0)89 88 99 15 41 50 ever, on the availability or hotel services. Over- tions and injuries to life and limb or health is not
Schulung.SGM@kraussmaffei.com night accommodation costs shall be borne by the affected. In the event of a violation of the above-
participant. Customers themselves are responsi- mentioned contractual obligations, the claim for
Please use our application form: ble for canceling a booked hotel room. Any can- damages shall be limited to typically foreseeable
www.kraussmaffei.com/imm-seminar cellation costs thus incurred shall be paid directly damages.
to the hotel.
2. Applicability 11. Copyright
These Special Conditions for Participation apply 7. Terms and conditions of payments Work documents and the computer software used
only to companies referred to in section 14, 310 A flat rate without cash discount (30 days net) shall are protected by copyright. The reproduction of
subsection 1 of the German Civil Code (BGB). be charged to each participant for the individual seminar documents for unapproved purposes,
seminars. Please refer to the respective seminar as well as the dissemination, utilization and dis-
3. Registration and conclusion of contract contents for the costs of the German-language closure of the contents to third parties, is not
Registration implies acceptance of the terms and seminars. All prices quoted exclude the statutory permitted. Violations shall result in mandatory
conditions of participation on the part of the par- value-added tax. Please specify the seminar title damage compensation.
ticipant. Registration can be in writing or by or code in all correspondence or money transfers.
means of the online registration The participation fee shall become due when the 12. Severability Clause
form. Consideration shall always be given to regis- invoice is issued. Please quote the invoice number In the event that individual provisions of these
trations in the order their arrival. The contract is when making the payment. conditions of are invalid, this does not affect the
concluded upon receipt of the registration confir- validity of the remaining provisions. The invalid
mation. Register in good time to guarantee your 8. Withdrawal clause will then be replaced with another clause
place in the seminar! Please register no later than Participants can withdraw up to 14 days before that meets the economic intent of the invalid
four weeks prior to the start of the seminar. the start of the seminar. If cancellation is made clause.
Please use our registration form provided. "Your" in writing after this period, the seminar organizer
seminar is not on offer? Just contact us! Devia- shall be entitled to demand or retain 50% of the 13. Applicable law and place of jurisdiction
tions from the scheduled seminar dates are possi- seminar fee as a lump-sum settlement. This German law applies to all disputes regarding and
ble upon consultation. lump-sum settlement shall amount to 100% in in connection with the legal relationship between
the case of withdrawals within one week before the parties. The agreed place of jurisdiction of the
4. Prerequisites for participation the start of the seminar. The lump-sum settle- courts is Munich.
Practical exercises are carried out with the semi- ment shall not apply if a substitute participant
nar participants during the seminar. To guarantee is named. If the organizer is forced to cancel the
the success of the seminar, therefore, the number event, any payments already received will be
of participants is limited. Please reserve your refunded; any other claims are excluded.
seminar is good time so that we meet your date
request. You will receive confirmation of participa- 9. Cancellation of seminars and changes
tion when your written registration has been KraussMaffei reserves the right to cancel, post-
received. pone or combine the scheduled seminars if the
number of participants is too low, if presenters
5. Services cannot attend, due to force majeure or for other
Participants will received training from the pre- important reasons for which KraussMaffei is not
senters in theory and practice. At the start of the responsible. Participants shall be informed
seminar, each participant receives documents on immediately and payments that have already been
the respective seminar, and a confirmation of par- made shall be reimbursed. Further claims, irre-
ticipation/certificate upon completion. This further spective of the form, shall be excluded unless the
training uses the most modern technical aids. The organizer has acted with intent or gross negli-
registration fees cover the costs of all seminar gence. The organizer has the right to replace
documents, the use of the technical equipment, trainers or to postpone dates in the schedule for
beverages in the breaks and lunch in the company a good reason, e.g. if the trainer is sick, insofar as
canteen. Travel and overnight accommodation this can be reasonably expected of the seminar
costs shall be borne by the participant. participants.38
Your route to KraussMaffei
Munich-Allach and surrounding area
Dac rshaus
Pete
Karlsfeld
hau
en
304
Dachau
Dachau
af
h
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/
un
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Fl
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en
Ai
99
Karlsfeld Autobahnring
Ausfahrt Ost
Ludwigsfeld
Da
ch
au
er
St
ra
ße
Ludwigsfelder
Straße
Krauss
Geo
Maffei
rg-R
Anfahrt für
LKWs und PKWs/
eism
. approach for Max-B
i-Str or n-S
affe trucks and cars tr.
ss-M
R.-vo
ülle
Krau
r-St
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ann
D ac
n-F.-
Joh
St.-aße
raße
KraussMaffei
h au
Str
Str.
er
Angerlohstraße
str.
lius
St
a
Ves
ra
Allach
ß
Anfahrt nur für PKWs/
e
transit for cars only
E v e rs
bu s c
Allache
r Straße
h s tr
Al
la
ch
aße
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Au Von-Kahr-S
traße St
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to
M
ße
ba Untermenzing
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zin
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8 tg
aß
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Pasing
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Pippinger Straße
Hau n Statio
Mai
Verdistraße
ptba
Obermenzing
hnh
Schloss/Castle
Nymphenburg
n
of /
Travel to city center by train or air
From Munich Airport, you can You can get from the Central Petershausen and getting off
reach the main train station Station to KraussMaffei with- at the "Allach" station. Allach
by local train (S-Bahn line S1) in 15 minutes using rapid is directly in front of our
or with the S8 in the direction transit railway line S2 in company premises.
of the city center. the direction of Dachau/
Arrival by car
Visitor parking is available that branches off from 48° 11' 38" N /
if you are traveling by car. Ludwigsfelder Strasse. 11° 28' 31" E.
The optimal route uses the Navigation system
KraussMaffei private road39
KraussMaffei
A strong brand in a unique global group
Cross-technology system and There for you around the world Individualized service
process solutions With our worldwide sales and service Our employees from customer service,
Whether in Injection Molding, Reaction network, we offer our international application technology and service help
Process Machinery or Automation – the customers an excellent basis for a you with your questions and needs on
KraussMaffei brand stands for pioneer- successful business relationship. Due every topic dealing with machines, sys-
ing and cross-technology system and to the close proximity to our customers, tems and processes – around the globe,
process solutions in plastics processing we are able to answer your individual quickly and with a high level of expertise.
worldwide. For decades, our expertise, inquiries very quickly. We work out the We have developed an extensive custom-
innovative ability and passionate commit- best possible technical and economical ized service spectrum with our lifecycle
ment to plastics engineering have been solution for your product and production design, which accompanies you through-
your competitive edge. As a cross-indus- requirements together with you. Test our out the entire lifecycle of your machines
try system provider, we offer you modular machine technology for your applications and systems. Take advantage of the per-
and standardized systems as well as and let our experts put together an indi- sonal interaction and flexibility we offer
solutions customized to your needs. vidualized service package for you. in our practically oriented seminars.
We carry out customer-specific trainings
either at your location or at our sales and
service locations.
KraussMaffei Group
You can find additional information about
KraussMaffei at: www.kraussmaffei.com
Comprehensive expertise
Unique selling proposition Technology3
The KraussMaffei Group is the only pro-
vider in the world to possess the essen-
tial machine technologies for plastics and
rubber processing with its KraussMaffei,
KraussMaffei Berstorff and Netstal
brands: Injection Molding Machinery,
Automation, Reaction Process Machinery
and Extrusion Technology.
The group is represented internationally
with more than 30 subsidiaries and over
ten production plants as well as about
570 commercial and service partners.
This is what makes us your highly skilled
and integrated partner. Use our com
prehensive and unique expertise in the
industry.
The KraussMaffei Group has a global presence.
Countries with subsidiaries are marked in dark blue.
You can find additional information at: In the white-colored regions, the Group is represented
www.kraussmaffeigroup.com by over 570 sales and service partners.Seminars by KraussMaffei
Hands-on – individual – flexible
KraussMaffei injection molding machines set high
standards in the industry all over the world. Apart
from the most modern machine technology, as
always the key to top quality is the personnel at the
machine – in operation, process control and main-
tenance.
1.0 WE . 1st edition 00/2018. IMM 030 BR 00/2018 EN ··· Subject to technical changes ··· Printed in the Federal Republic of Germany.
Our seminar concept provides your employees with
the tools they need to complete these tasks. This
allows you to fully exploit the performance potential
of your system.
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