Quality Cable Management - Sterling Trunking Systems
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Quality
Cable
Management
Sterling Trunking Systems
STERLING TRUNKING SYSTEMS
Sterling Mono 10 3
Sterling Mono 20 4
Sterling Mono 30 5
Sterling Compact 6-7
Sterling Trunking 8-11
Sterling XL 12-13
NEW DATA
Sterling Aluminium 14-15
TWIN PLUS
Sterling Twin Plus 16-17 See pages 16-17
Sterling Busbar 18-19
Sterling Bench Trunking 20-21
Sterling Powerpoles & Posts 22-24
Sterling Lighting Kits 25
Sterling Wired Accessories 26
Sterling Accessory Boxes 27
Additional Sterling Components 28-30
Material Data 31
Technical Information 32-34
Specialised Applications 35
2
STERLING MONO 10
STERLING MONO 10
Sterling Mono 10 is a single
compartment, compact 100
x 50mm trunking system
with the option of the
Sterling 63 Amp Busbar
System with its internal
‘screw-fix’ cover or
alternatively a dividing
fillet for segregation into
two compartments.
Fully compatible with all
Sterling accessories.
Size: 100 x 50mm
Sterling Mono 10 Trunking Base Main Compartment Lid
Size: 100 x 50mm Prod Code Pack Prod Code Pack
ETB10WH 4 x 3m ETL1WH 8 x 3m
Dividing Fillet Busbar Assembly Coupler End Cap
Prod Code Pack Prod Code Pack Prod Code Pack Prod Code Pack
EDF2WH 8 x 3m GRA1WH 1 x 3m EC10WH 5 EEC10WH 5
Internal Bend External Bend Flat Angle Flat Tee – Fabricated
Prod Code Pack Prod Code Pack Prod Code Pack Prod Code Pack
EIB10WH 5 EXB10WH 5 EFA10WH 1 EFT10WH 1
Colour Code Suffix
For alternative colours, please replace the
last two letters with those detailed below. FOR ADDITIONAL ACCESSORIES AND BOXES
Code Colour System SEE PAGES 26 TO 30
WH White PVC-U
LG Light Grey PVC-U
BG Beige PVC-U
FOR BUSBAR FITTINGS SEE
BN Brown PVC-U PAGES 18 TO 19
CH Charcoal PVC-U
3
STERLING MONO 20
STERLING MONO 20
With three compartments
and a single lid, Mono 20
represents a new concept
for Sterling PVC-U trunking
offering a high capacity
from compact dimensions of
140 x 50mm. The External
Bend features two patented
internal segregators which
offers a minimum bend
radius of 25mm to control
cables for optimum
performance. The Internal Size: 140 x 50mm
Bend has a chamfered face
to assist with cable control
on the inside of a bend.
Both are pre-requisites
when installing high
performance data cables
within trunking.
• One piece fittings.
• Dividing fillet option for
centre compartment.
• Fully compatible with
Sterling flush accessories.
Sterling Mono 20 Trunking (Base and 2 Dividing Main Compartment Lid
• Secure external bend. Size: 140 x 50mm Segregators) Prod Code Pack
Prod Code Pack ETL1WH 8 x 3m
EMT20WH 4 x 3m
Dividing Fillet Coupler End Cap Internal Bend
Prod Code Pack Prod Code Pack Prod Code Pack Prod Code Pack
EDF1WH 8 x 3m EC20WH 5 EEC20WH 5 EIB20WH 5
External Bend Flat Angle – Fabricated Flat Tee – Fabricated
Prod Code Pack Prod Code Pack Prod Code Pack
EXB20WH 5 EFA20WH 1 EFT20WH 1
ASSISTS IN MEETING FOR ADDITIONAL ACCESSORIES AND BOXES
THE MINIMUM SEE PAGES 26 TO 30
BEND RADIUS
REQUIREMENTS FOR BUSBAR FITTINGS SEE
OF CAT 5e & CAT 6 PAGES 18 TO 19
4STERLING MONO 30
STERLING MONO 30
Sterling Mono 30 is a three
compartment trunking with
a single lid utilising the
same two unique
segregation fillets from the
Mono 20 range. The External
Bend features two patented
internal segregators which
offers a minimum bend
radius of 25mm to control
cables for optimum
performance. The Internal
Size: 155 x 55mm
Bend has a chamfered face
to assist with cable control
on the inside of a bend.
Both are pre-requisites
when installing high
performance data cables
within trunking.
• One piece fittings.
• Dividing fillet option for
centre compartment.
• Fully compatible with
Sterling Flush Accessories.
• Range of Sterling colours.
Sterling Mono 30 Trunking (Base and 2 Dividing Main Compartment Lid
Size: 155 x 55mm Segregators) Prod Code Pack
Prod Code Pack ETL1WH 8 x 3m
EMT30WH 4 x 3m
Coupler End Cap Internal Bend External Bend
Prod Code Pack Prod Code Pack Prod Code Pack Prod Code Pack
EC30WH 5 EEC30LHWH (Left hand) 5 EIB30WH 5 EXB30WH 5
EEC30RHWH (Right hand) 5
Flat Angle – Fabricated Flat Angle – Fabricated Flat Tee – Fabricated Flat Tee – Fabricated
Prod Code Pack Prod Code Pack Prod Code Pack Prod Code Pack
EFA30UWH 1 EFA30DWH 1 EFT30ULWH 1 EFT30DLWH 1
Colour Code Suffix
For alternative colours, please replace the
last two letters with those detailed below.
ASSISTS IN MEETING
Code Colour System THE MINIMUM
WH White PVC-U
LG Light Grey PVC-U
BEND RADIUS
BG Beige PVC-U REQUIREMENTS
BN Brown PVC-U OF CAT 5e & CAT 6
CH Charcoal PVC-U
5STERLING COMPACT
STERLING COMPACT
The compact version of the
highly effective Sterling
PVC-U range of trunking
acknowledges the
requirement for the smaller
cable management system
with all the unique features
of Sterling.
• Suitable for a wide range
of applications in offices,
laboratories, schools and
hospitals. Size: 130 and 181 x 50mm
• Skirting or Dado level
mounting. Sterling Compact 2 shown in Skirting application.
• Two individual
compartments which can
be further sub-divided.
• Sterling Compact comes
in two sizes:
130 x 50mm and 181 x
50mm.
• Designed to complement
our flush Sterling Power
and Data range of
accessories. Compact 1 Compact 2 Compact 3
• Fully compatible with the Size: 130 x 50mm Size: 130 x 50mm Size: 181 x 50mm
Sterling Busbar system Invert for Skirting application.
with its intrinsically safe
internal cover and
fittings.
• Available in all Sterling
colours and finishes.
Base Unit Base Extension Main Compartment Lid
Prod Code Pack Prod Code Pack Prod Code Pack
ETB2WH 4 x 3m EBE1WH 8 x 3m ETL1WH 8 x 3m
Angled Cover Square Cover Busbar Assembly
Prod Code Pack Prod Code Pack Prod Code Pack
ETAC1WH 8 x 3m ETSC1WH 8 x 3m GRA1WH 1 x 3m
White only.
FOR ADDITIONAL ACCESSORIES AND BOXES
SEE PAGES 26 TO 30
FOR BUSBAR FITTINGS SEE
PAGES 18 TO 19
6STERLING COMPACT continued
STERLING COMPACT
STERLING COMPACT Compact NEW! STERLING
COMPONENT CHART Compact 1 Compact 2 Compact 3 Busbar COMPACT DATA FITTINGS
130 x 50mm 130 x 50mm 181 x 50mm Assembly
Sterling Compact Data Fittings
are ideal for enabling the
transportation of data,
Base Unit communication and power. The
Pack range of fittings that include
4 x 3m ETB2WH ETB2WH ETB2WH GRA1WH moulded internal and external
bends, which feature a large bend
Base Extension radius for optimum performance
Pack
8 x 3m
– – EBE1WH
– of cable control. Using Sterling
Compact Data Fittings enables
you to enjoy a range that has all
Main Compart- the benefits of being totally
ment Lid
Pack
8 x 3m
ETL1WH ETL1WH 2 x ETL1WH
– integrated with the MT Sterling
range.
• Large bend radius of 50mm.
Angled Cover
Pack
8 x 3m ETAC1WH
– – – • Cable control performance that
exceeds the requirements of the
TIA/EIA, ISO/IEC and
Square Cover CEN/CENELEC standards for
Pack
8 x 3m
– ETSC1WH
– – Category 5e/class D, Category
6/ClassE, Category 7/ClassF and
Coax cables.
Couplers • Can be retro-fitted to existing
Pack
5 ECC1WH ECC2WH ECC3WH GTB1CL installations.
• Designed to be compatible with
the new adjustable box that has
End Caps
Pack EECC1LHWH EECC2LHWH EECC3LHWH a maximum depth of 40mm.
5 GTC1WH • Tamper resistant clip action to
Left or right hand EECC1RHWH EECC2RHWH EECC3RHWH
hold fittings securely.
Standard
Internal Bends
Pack EIBC1WH EIBC2WH EIBC3WH GCA1CL
5
Standard
External Bends EXBC1WH EXBC1WH EXBC1WH GCA1CL
Pack
5
Flat Angles
Pack EFAC1UWH EFAC2UWH
1 EFAC3WH GCA1CL
EFAC1DWH EFAC2DWH
Flat Tees EFTC1ULWH EFTC2ULWH
Pack EFTC1URWH EFTC2URWH
1 EFTC3WH GCA1CL
EFTC1DLWH EFTC2DLWH
Colour Code Suffix
EFTC1DRWH EFTC2DRWH For alternative colours, please replace the
NEW! last two letters with those detailed below.
Data Code Colour System
Internal Bend EIBCD1WH EIBCD2WH EIBCD3WH GCA1CL WH White PVC-U
Covers Only LG Light Grey PVC-U
Pack 1 BG Beige PVC-U
BN Brown PVC-U
NEW! Data CH Charcoal PVC-U
Internal Bend ELIBCD1WH ELIBCD2WH ELIBCD3WH GCA1CL
Assemblies For further information contact Technical
Pack 1 Hotline +44 (0) 1424 443348 for advice.
NEW! Data
External Bend EXBCD1WH EXBCD2WH EXBCD3WH GCA1CL FOR ADDITIONAL
Covers Only ACCESSORIES AND BOXES
Pack 1
SEE PAGES 26 TO 30
NEW! Data
External Bend
FOR BUSBAR FITTINGS
ELOBCD1WH ELOBCD1WH ELOBCD1WH GCA1CL SEE PAGES 18 TO 19
Assemblies
Pack 1
7STERLING TRUNKING
STERLING TRUNKING
Sterling. A multi-compartment PVC-U cable
management system from Marshall-Tufflex specifically
designed for the modern office environment.
Developed in response to the demands of architects,
consulting engineers and designers, Sterling is a
modular system ideal for the transportation of data,
communication and power.
• Suitable for a wide range of applications in offices,
laboratories, hospitals and workshops.
• Skirting or dado level mounting.
• Ideal for new buildings and refurbishments.
• Available in a large number of profile configurations,
colours and finishes.
• Complete with a full range of corners, flat angles,
bends, tees and additional components.
• Designed to complement the latest ranges of switches
and sockets.
• Able to accommodate future wiring alterations and
additions.
• Fully compatible with the Sterling Busbar System.
Further segregation of services within each
compartment may be achieved using dividing fillets.
Sterling is backed up by a worldwide distribution and
representation network, pre-sales assistance and advice
with first class technical support.
8 ?STERLING TRUNKING
STERLING TRUNKING
NEW! STERLING
DATA FITTINGS
Sterling Data is ideal for
enabling the transportation
of data, communication and
power. The range of
moulded fittings include
internal and external bends
which feature a large bend
radius for optimum
Profile 1 Profile 2 Profile 3
performance of cable
Size: 167 x 50mm Size: 167 x 50mm Size: 167 x 50mm
control. Using Sterling Data
Fittings enables you to
enjoy a range that has all
the benefits of being totally
integrated with the MT
Sterling range and includes
the option of retro-fitting
to existing Sterling
installations.
• Large bend radius of 50mm.
• Cable control performance
that exceeds the
requirements of the
Profile 4 Profile 5 Profile 6 TIA/EIA, ISO/IEC and
Size: 218 x 50mm Size: 218 x 50mm Size: 269 x 50mm CEN/CENELEC standards
for Category 5e/class D,
Category 6/ClassE,
Category 7/ClassF and
Coax cables.
• Designed to be compatible
with the new adjustable
box that has a maximum
depth of 40mm.
• Tamper resistant clip
action to hold fittings
securely.
Profile 11 Profile 12 Profile 13
Size: 255 x 50mm Size: 255 x 50mm Size: 255 x 50mm
Data Profile 1
FOR ADDITIONAL ACCESSORIES AND BOXES
SEE PAGES 26 TO 30
FOR BUSBAR FITTINGS SEE
PAGES 18 TO 19
9STERLING TRUNKING continued
STERLING TRUNKING
STERLING 3 Compartment
COMPONENT Profile 1 Profile 2 Profile 3 Profile 4 Profile 5 Profile 6
CHART 167 x 50mm 167 x 50mm 167 x 50mm 218 x 50mm 218 x 50mm 269 x 50mm
Base Unit
Pack
4 x 3m ETB1WH ETB1WH ETB1WH ETB1WH ETB1WH ETB1WH
Base Extension
Pack
8 x 3m – – – EBE1WH EBE1WH 2 x EBE1WH
Extendable Base
Pack
4 x 3m – – – – – –
Main Compart-
ment Lid
Pack ETL1WH ETL1WH ETL1WH 2 x ETL1WH 2 x ETL1WH 3 x ETL1WH
8 x 3m
Angled Cover
Pack
8 x 3m 2 x ETAC1WH ETAC1WH – ETAC1WH – –
Square Cover
Pack
8 x 3m – ETSC1WH 2 x ETSC1WH – ETSC1WH –
Couplers
Pack
5 ECP1WH ECP2WH ECP3WH ECP4WH ECP5WH ECP6WH
End Caps
Pack EECP2LHWH EECP4LHWH EECP5LHWH
5 EECP1WH EECP3WH EECP6WH
EECP2RHWH EECP4RHWH EECP5RHWH
Left or right hand
Standard
Internal Bends
Pack EIBP1WH EIBP2WH EIBP3WH EIBP4WH EIBP5WH EIBP6WH
5
Standard
External Bends
Pack EXBP1WH EXBP2WH EXBP3WH EXBP4WH EXBP5WH EXBP6WH
5
Flat Angles
Pack
EFA1WH EFA2UWH EFA3WH EFA4UWH EFA5UWH EFA6WH
1
EFA2DWH EFA4DWH EFA5DWH
Flat Tees
Pack
1 EFT1WH † EFT3WH † † EFT6WH
NEW! Data
Internal Bend EIBD1WH EIBD2WH EIBD3WH EIBD4WH EIBD5WH EIBD6WH
Covers Only
Pack 5
NEW! Data
Internal Bend ELIBD1WH ELIBD2WH ELIBD3WH ELIBD4WH ELIBD5WH ELIBD6WH
Assemblies
Pack 5
NEW! Data
External Bend EXBD1WH EXBD2WH EXBD3WH EXBD4WH EXBD5WH EXBD6WH
Covers Only
Pack 5
NEW! Data
External Bend ELOBD1WH ELOBD2WH ELOBD3WH ELOBD4WH ELOBD5WH ELOBD6WH
Assemblies
Pack 5
10STERLING TRUNKING
4 Compartment NEW! STERLING
Busbar
Profile 11 Profile 12 Profile 13 Profile 14 Profile 15 Profile 16 Assembly
255 x 50mm 255 x 50mm 255 x 50mm 306 x 50mm 306 x 50mm 357 x 50mm
DATA FITTINGS
Sterling Data is ideal for
enabling the transportation
of data, communication and
power. The range of
ETB1WH ETB1WH ETB1WH ETB1WH ETB1WH ETB1WH GRA1WH moulded fittings include
internal and external bends
which feature a large bend
– – – EBE1WH EBE1WH 2 x EBE1WH – radius for optimum
performance of cable
control. Using Sterling Data
Fittings enables you to
EEB1WH EEB1WH EEB1WH EEB1WH EEB1WH EEB1WH – enjoy a range that has all
the benefits of being
totally integrated with the
2 x ETL1WH 2 x ETL1WH 2 x ETL1WH 3 x ETL1WH 3 x ETL1WH 4 x ETL1WH – MT Sterling range and
includes the option of
retro-fitting to existing
Sterling installations.
2 x ETAC1WH ETAC1WH – ETAC1WH – – – • Large bend radius of
50mm.
• Cable control performance
– ETSC1WH 2 x ETSC1WH – ETSC1WH – – that exceeds the
requirements of the
TIA/EIA, ISO/IEC and
CEN/CENELEC standards
ECP1WH+ ECP2WH+ ECP3WH+ ECP4WH+ ECP5WH+ ECP6WH+ for Category 5e/class D,
GTB1CL
ELC1WH ELC1WH ELC 1WH ELC1WH ELC1WH ELC1WH Category 6/ClassE,
Category 7/ClassF and
EECP1WH + EECP2LHWH + EECP3WH + EECP4LHWH + EECP5LHWH + EECP6WH+ Coax cables.
EECP2RHWH + EECP4RHWH + EECP5RHWH + GTC1WH
ELEC3WH ELEC3WH ELEC3WH ELEC3WH ELEC3WH ELEC3WH • Designed to be
compatible with the new
adjustable box that has a
EIBP1WH+ EIBP2WH+ EIBP3WH+ EIBP4WH+ EIBP5WH+ EIBP6WH+ GCA1CL maximum depth of
ELIB1WH ELIB1WH ELIB1WH ELIB1WH ELIB1WH ELIB1WH
40mm.
• Tamper resistant clip
EXBP1WH+ EXBP2WH+ EXBP3WH+ EXBP4WH+ EXBP5WH+ EXBP6WH+ action to hold fittings
GCA1CL
ELOB1WH ELOB1WH ELOB1WH ELOB1WH ELOB1WH ELOB1WH securely.
Colour Code Suffix
For alternative colours, please replace the
EFA11WH EFA12UWH EFA13WH EFA14UWH EFA15UWH EFA16WH GCA1CL last two letters with those detailed below.
EFA12DWH EFA14DWH EFA15DWH Code Colour System
WH White PVC-U
LG Light Grey PVC-U
BG Beige PVC-U
EFT11WH † EFT13WH † † EFT16WH GCA1CL BN Brown PVC-U
CH Charcoal PVC-U
† Contact Technical Hotline
EIBD1WH+ EIBD2WH+ EIBD3WH+ EIBD4WH+ EIBPD5WH+ EIBD6WH+ +44 (0) 1424 443348
GCA1CL
EIBD10WH EIBD10WH EIBD10WH EIBD10WH EIBD10WH EIBD10WH for advice.
ELIBD1WH+ ELIBD2WH+ ELIBD3WH+ ELIBD4WH+ ELIBPD5WH+ ELIBD6WH+ FOR ADDITIONAL
GCA1CL
ELIBD10WH ELIBD10WH ELIBD10WH ELIBD10WH ELIBD10WH ELIBD10WH ACCESSORIES AND
BOXES
SEE PAGES 26 TO
EXBD1WH+ EXBD2WH+ EXBD3WH+ EXBD4WH+ EXBPD5WH+ EXBD6WH+ GCA1CL 30
EXBD10WH EXBD10WH EXBD10WH EXBD10WH EXBD10WH EXBD10WH
FOR BUSBAR
FITTINGS SEE
ELOBD1WH+ ELOBD2WH+ EXBD3WH+ EXBD4WH+ EXBPD5WH+ EXBD6WH+ GCA1CL
ELOBD10WH ELOBD10WH EXBD10WH EXBD10WH EXBD10WH EXBD10WH
PAGES 18 TO 19
11STERLING XL
Sterling XL is a large
capacity, PVC-U cable
STERLING XL
management system from
Marshall-Tufflex.
Originally conceived for use
in the modern office, it is
equally suitable for use in a
wide range of locations such
as hospitals, laboratories or
workshops and is ideal for
both new-build projects and
refurbishments. Profile 201 Profile 202 Profile 203
In developing Sterling XL Size: 220 x 65mm Size: 220 x 65mm Size: 220 x 65mm
we worked very closely with
architects, consulting
engineers and designers to
give the system all the style
and adaptability that is the
hallmark of our existing
Sterling range, together with
the practical benefits of a
large, multi-compartment
trunking system:
• 220mm in height and
65mm in depth.
Additional compartments
Profile 211 Profile 212 Profile 213
of 88mm in height may be Size: 308 x 65mm Size: 308 x 65mm Size: 308 x 65mm
added for larger capacity
installations. Larger systems are also available
• Self aligning couplers. with other lid configurations,
• Clip-on end cap features contact Technical Hotline
internal flanges for +44 (0) 1424 443348 for advice.
optional screw fixing to
give optimum security and
safety.
• External bends feature
internal segregators which
offer greater retention
and alignment of fitting.
• Individual compartment
lids for safety and ease of
access.
• May be installed at dado
or skirting level according
to preference.
The system has been
designed to be as adaptable
as we could possibly make
it: there is a 63Amp Busbar
option for each main
compartment with an
internal Busbar cover that
extends throughout for
greater safety.
Size: 484 x 65mm
12STERLING XL continued
STERLING XL 3 Compartment 4 Compartment
COMPONENT CHART Busbar
STERLING XL
Profile 201 Profile 202 Profile 203 Profile 211 Profile 212 Profile 213 Assembly
220 x 65mm 220 x 65mm 220 x 65mm 308 x 65mm 308 x 65mm 308 x 65mm
Base Unit
Pack GRA1WH +
4 x 3m ELTB200WH ELTB200WH ELTB200WH ELTB200WH ELTB200WH ELTB200WH
ELBS200WH
Extendable
Base
Pack
4 x 3m – – – ELEB200WH ELEB200WH ELEB200WH
GRA1WH +
ELBS200WH
Main Compart-
ment Lid
Pack
8 x 3m
ETL1WH ETL1WH ETL1WH 2 x ETL1WH 2 x ETL1WH 2 x ETL1WH
–
Angled Cover
Pack
8 x 3m
2x
ELAC200WH
ELAC200WH
– 2x
ELAC200WH
ELAC200WH
– –
Square Cover
Pack
8 x 3m
– ELSC200WH
2x
ELSC200WH – ELSC200WH
2x
ELSC200WH –
Couplers
Pack EC201WH + EC202WH + EC203WH +
5 EC201WH EC202WH EC203WH GTB1WH
ELLCC200WH ELLCC200WH ELLCC200WH
End Caps EEC201LHWH + EEC202LHWH+ EEC203LHWH +
Pack EEC201LHWH EEC202LHWH EEC203LHWH ELLEC200WH ELLEC200WH ELLEC200WH GTC1WH
5
Left or right hand
EEC201RHWH EEC202RHWH EEC203RHWH EEC201RHWH + EEC202RHWH+ EEC203RHWH +
ELLEC200WH ELLEC200WH ELLEC200WH
Internal Bends
Pack EIB201WH + EIB202WH + EIB203WH +
5 EIB201WH EIB202WH EIB203WH GCA1WH
ELLIB200WH ELLIB200WH ELLIB200WH
External Bends
Pack EXB201WH + EXB202WH + EXB203WH +
5 EXB201WH EXB202WH EXB203WH GCA1WH
ESLEB200WH ESLEB200WH ESLEB200WH
Flat Angles
Pack EFA202UWH EFA212UWH
1 EFA201WH EFA203WH EFA211WH EFA213WH GCA1WH
EFA202DWH EFA212DWH
Flat Tees
Pack
1 EFT201WH † EFT203WH EFT211WH † EFT213WH GCA1WH
† Contact Technical Hotline
+44 (0) 1424 443348 for advice.
Colour Code Suffix
For alternative colours, please replace the
last two letters with those detailed below. FOR ADDITIONAL ACCESSORIES AND BOXES
Code Colour System SEE PAGES 26 TO 30
WH White PVC-U
LG Light Grey PVC-U
BG Beige PVC-U
FOR BUSBAR FITTINGS SEE
BN Brown PVC-U PAGES 18 TO 19
CH Charcoal PVC-U
13STERLING ALUMINIUM
STERLING ALUMINIUM
Versatile aluminium
trunking with variable
profiles and suitable for
dado or skirting
installations.
• 167mm x 50mm.
• Three compartments that
can be subdivided.
• Individual covers for each
compartment.
• Fittings and accessories
with built-in overlaps.
• A range of polycarbonate
clip-on fittings.
• Comprehensive range of
flush power and data
accessories.
• Fully compatible with
Sterling Accessories .
• Can accommodate the
63 Amp Sterling Busbar
System.
• Silver or white powder-
coated standard.
• Colours on request.
Profile 3001 Profile 3002 Profile 3003
Size: 167 x 50mm Size: 167 x 50mm Size: 167 x 50mm
Base Unit Main Compartment Lid Angled Cover
Prod Code Pack Prod Code Pack Prod Code Pack
ETB300SG 4 x 3m LTL1SG 4 x 3m ETAC300SG 4 x 3m
Square Cover Busbar Assembly
Prod Code Pack Prod Code Pack
ETSC300SG 4 x 3m GRA1WH 1 x 3m
14STERLING ALUMINIUM continued
STERLING ALUMINIUM
STERLING 3 Compartment Marshall-Tufflex have
ALUMINIUM Profile 3001 Profile 3002 Profile 3003 Busbar
worked very closely with
COMPONENT CHART 167 x 50mm 167 x 50mm 167 x 50mm Assembly architects, consulting
engineers and designers to
develop the Sterling
Aluminium range, in
response to the demand for
Base Unit aluminium trunking.
Pack Aluminium cable
4 x 3m ETB300SG ETB300SG ETB300SG GRA1WH management is ideal for
commercial, industrial and
Main Compart- workshop use and
ment Lid
Pack
8 x 3m
LTL1SG LTL1SG LTL1SG – particularly suitable for
hospital and laboratory
installations.
Angled Cover Our Sterling Aluminium
Pack
8 x 3m 2 xETAC300SG ETAC300SG – – systems are compatible
with the full range of
Sterling Accessories and
Square Cover surface finishes include
Pack
8 x 3m – ETSC300SG 2 x ETSC300SG – silver or white powder-
coated as standard, with
additional colours or foils
Couplers available on request.
Pack
5 ECP401SG ECP402SG ECP403SG GTB1CL Sterling Aluminium systems
are manufactured from high
precision extruded
End Caps aluminium with and
Pack EECP402LHSG
5 EECP401SG EECP403 GTC1CL incorporate all the style and
Left or right hand EECP402RHSG adaptability that are the
hallmarks of our existing
Internal Bends Sterling range, together
Pack
5 EIBP401SG EIBP402SG EIBP403SG GCA1CL with the practical benefits
of top quality aluminium
trunking systems.
External Bends
Pack
5 EXBP401SG EXBP402SG EXBP403SG GCA1CL
Flat Angles
Pack
1 EFAP3001SG EFAP3002USG EFAP3003SG GCA1CL
EFAP3002DSG
Flat Tees
Pack Colour Code Suffix
1 EFTP3001SG † EFTP3003SG GCA1 For alternative colours, please replace the
last two letters with those detailed below.
Code Colour System
Bonding Term- SG Silver Grey Aluminium
inal Assembly
Incoming 16mm2
Pack 5
LBT1 LBT1 LBT1 – WH White Aluminium
† Contact Technical Hotline
+44 (0) 1424 443348 for advice.
Bonding Term-
* Dependant on installation.
inal Assembly
Base to Base 63Amp
Pack 5
LBT2* LBT2* LBT2* – Covers and base are to be bonded to
earth potential, refer to
BS7671 (Wiring Regulations)
Bonding Strap
Base to Base 32Amp
Pack 1 LBS1* LBS1* LBS1* – FOR ADDITIONAL
Bonding Strap ACCESSORIES
Cover to Base
Pack 1 3 x LBS2 3 x LBS2 3 x LBS2 – AND BOXES SEE
PAGES 26 TO 30
15STERLING TWIN PLUS
STERLING TWIN PLUS
Sterling Twin Plus is a
totally integrated large
capacity, two-compartment,
cabling solution for Copper NEW!
Data Systems and Optical
Fibre. It is designed with
both power and high
performance networks in
mind.
The system has a specially
designed larger radius
internal and external bends,
flat angles and tees that are
crucial for good
performance in Gigabit Size: 210 x 57mm
Ethernet and other
advanced LAN technologies.
• Bends, angles and tees
with a large bend radius of
50mm.
• Cable control performance
exceeds the requirements
of the TIA/EIA, ISO/IEC
and CEN/CENELEC
standards for Category
5e/class D, Category
6/ClassE, Category
7/ClassF and Coax cables Sterling Twin Plus Base Unit – PVC-U Lid – PVC-U
• Facility to sub-divide each Size: 210 x 57mm Prod Code Pack Prod Code Pack
EMT60WH 2 x 3m ETL1WH 8 x 3m
compartment.
• Utilises the full range of
Sterling flush accessories
and boxes.
• Busbar option available.
• Designed to be compatible
with the new adjustable
box that has a maximum
depth of 47mm (from
September 2002).
• PVC-U or Aluminium
Trunking. Base Unit – Aluminium Main Compartment Lid – Ali. Dividing Fillet – PVC-U
• Additional colours are Prod Code Pack Prod Code Pack Prod Code Pack
EMTA60SG 1 x 3m LTL1SG 4 x 3m LDF1WH 4 x 3m
available on request. For Bonding Components see page 15.
• Also available in lengths
tailored to our
International customers.
Coupler End Cap
Prod Code Pack Prod Code Pack
EC60WH 5 EEC60WH 5
16STERLING TWIN PLUS continued
STERLING TWIN PLUS
ASSEMBLIES, FLAT
TEES AND COVERS
ONLY
Assemblies include Covers, Cable
Inserts in ABS.
Flat Tees include Covers, Cable
Inserts in ABS with Base in PVC-U or
Aluminium.
Covers Only In ABS.
Data Internal Bend Data External Bend Standard External Bend
Prod Code Pack Prod Code Pack Prod Code Pack
EIB60WH 1 EXB60WH 1 ESXB60WH 1
Data Flat Angle Data Flat Tee
Prod Code Pack Prod Code Base Pack
EFA60WH 1 EFT60WH (shown) PVC-U 1
EFTA60WH Aluminium 1
Internal Bend External Bend (Data) Standard External Bend Flat Bend
Prod Code Pack Prod Code Pack Prod Code Pack Prod Code Pack
EIBC60WH 1 EXBC60WH 1 ESXBC60WH 1 EFAC60WH 1
ADDITIONAL
COMPONENTS
RCD/MCB Housing Mini Trunking Adaptor Mini Trunking Adaptor
Prod Code Size Pack Prod Code Size Pack Prod Code Size Pack
EAHC60WH 1-4 modules 1 EATA62WH MMT2 5 EATA64WH MMT4 5
RCD not supplied by Marshall-Tufflex.
Also available in 135°versions.
Example shown External Bend
Colour Code Suffix
E135XB60WH. For alternative colours, please replace the
last two letters with those detailed below.
Other bespoke solutions Code Colour System
WH White PVC-U or Aluminium
available to special order.
SG Silver Grey Aluminium
LG Light Grey PVC-U
BG Beige PVC-U
BN Brown PVC-U
CH Charcoal PVC-U
17STERLING BUSBAR
63 AMP SINGLE
STERLING BUSBAR
PHASE BUSBAR AND
FITTINGS
Busbar Assembly for Sterling, Busbar Assembly for Sterling Busbar Support and Assembly
Sterling Mono and Sterling Twin Plus for Sterling XL
Compact Prod Code Pack Prod Code Pack
Prod Code Pack EBS60 Carrier 1 x 3m ELBS200 Support 1 x 3m
GRA1WH 1 x 3m GRA1WH 1 x 3m GRA1WH Assembly 1 x 3m
Coupler Terminal Block Main Terminal Block LH Terminal Block RH
Prod Code Pack Prod Code Size Pack Prod Code Size Pack Prod Code Size Pack
GTB1 5 GTM1 16mm 1 GTL1 16mm 1 GTR1 16mm 1
GTM2 25mm 1
Corner Assembly Inside or outside Cover Connector Cover Spacer Cover End
Prod Code Pack Prod Code Pack Prod Code Pack Prod Code Pack
GCA1 1 GCC1WH 10 GCS1WH 20 GTC1WH 10
Consists of one GTL1, one GTR1 and For use with ES1 Lid Spacer on
three 220mm lengths of 16mm2 cable. consecutive accessories.
ADDITIONAL ITEMS
AND SPARES
Carrier Clip Cover Additional No. 8 x 8mm
Prod Code Pack Prod Code Pack Posidrive Pan Head Screws
GBC1WH 40 GC1WH 4 x 3m Prod Code Pack
G1310 Cover Screws 40
18STERLING BUSBAR continued
POWER – BUSBAR
STERLING BUSBAR
DIRECT PLUG-IN
ACCESSORIES
Direct 13 Amp Single Direct 13 Amp DP Single Direct 13 Amp DP Twin
Unswitched Socket Switched Socket Switched Socket
Prod Code Pack Prod Code Pack Prod Code Pack
GUS1WH 1 GSS1WH 1 GSS2WH 1
Supplied with two earth connections.
Direct 13 Amp Single Switched Direct 13 Amp Twin Switched Direct 13 Amp Single Non- Direct 13 Amp Single Vertical
Socket with Neon Socket with Neon Standard Switched Socket Mount Switched Socket
Prod Code Pack Prod Code Pack Prod Code Pack Prod Code Pack
GSSN1WH 1 GSSN2WH 1 GSS10WH 1 GSS11WH 1
Direct 13 Amp Unswitched Direct 13 Amp Switched Fused Direct 13 Amp Single Gang Direct 13 Amp Twin Gang
Fused Spur Spur Accessory Box Accessory Box
Prod Code Pack Prod Code Pack Prod Code Depth Pack Prod Code Depth Pack
GUFS1WH 1 GSFS1WH without Neon 1 GBAB1WH 32mm 1 GBAB2WH 32mm 1
GSFSN1WH with Neon 1 Supplied with two earth connections.
These accessory boxes will accept most makes of socket with standard fixing
centres of 60.3mm and 120.6mm utilising the direct plug-in system of the box.
(For use with 13 Amp fused outlets only.)
Additional No 6 x 8mm Counter
Sunk Screws
Prod Code Pack
G1309 40
Used for Accessory Face Plates
FOR DATA SOCKETS
AND
ACCESSORIES
SEE PAGE 30
Accessory Box Spacer
Prod Code Size Pack
Colour Code Suffix
ES1 14mm 4 For alternative colours, please replace the
For use between accessory boxes. last two letters with those detailed below.
Code Colour System
WH White PVC-U
LG Light Grey PVC-U
BG Beige PVC-U
BN Brown PVC-U
CH Charcoal PVC-U
19BENCH TRUNKING
BENCH TRUNKING
BENCH TRUNKING
PVC-U
Available in white or charcoal.
Trunking Assembly Dividing Fillet Coupler
Prod Code Size Pack Prod Code Pack Prod Code Pack
MBT105WH 105 x 105mm 2 x 3m BDF105WH 4 x 3m BTC105WH 1
Single End Caps Double End Caps Internal Angle External Angle
Prod Code Pack Prod Code Pack Prod Code Pack Prod Code Pack
BEC105WH 2 BECP105WH 2 BIA105WH 1 BEA105WH 1
Couplers required with angles. Couplers required with angles.
BENCH TRUNKING
ALUMINIUM
Available in silver or white powder
coated finish.
Trunking Base Lid Dividing Fillet PVC-U
Prod Code Size Pack Prod Code Pack Prod Code Pack
MBTAB105SG 105 x 105mm 2 x 3m MBTAL105SG Aluminium 2 x 3m BDF105WH 4 x 3m
MBTL105WH PVC-U 2 x 3m
End Caps Internal Angle External Angle
Prod Code Pack Prod Code Pack Prod Code Pack
BECA105SG Steel 2 BIAA105SG Aluminium 1 BEAA105SG Aluminium 1
With fixing screws. BIAC105WH Aluminium Base 1 BEAC105WH Aluminium Base 1
PVC-U Lid (white only) PVC-U Lid (white only)
20BENCH TRUNKING continued
Bench Unit 1 Gang PVC-U BENCH UNITS
BENCH TRUNKING
Prod Code Pack
MBU1WH Single 1
MDBU1WH Double 1
MBS1WH 1
Bench Unit 2 Gang
Prod Code Pack
MBU2WH Single 1
MDBU2WH Double 1
MBS2WH 1
Bench Unit 3 Gang Bench Unit 1 + 2 Gang
Prod Code Pack Prod Code Pack
MBU31WH Single 1 MBU3WH Single 1
MDBU31WH Double 1 MDBU3WH Double 1
Bench Unit 1 Gang ALUMINIUM BENCH
Prod Code Pack UNITS
MBUA1SG 1
MBSA1SG 1
Available in silver or white powder
coated finish.
Bench Unit 2 Gang
Prod Code Pack
MBUA2SG 1
MBSA2SG 1
Bench Unit 1 + 2 Gang
Prod Code Pack
MBUA3SG 1
Colour Code Suffix
For alternative colours, please replace the
last two letters with those detailed below.
Code Colour System
WH White PVC-U or Aluminium
SG Silver Grey Aluminium
CH Charcoal PVC-U
21STERLING POWERPOLE
AND POST
STERLING
POWERPOLES
AND POSTS
PowerPoles and PowerPosts
are both elegant and
practical, offering a
solution to the running of
services such as power, data
and telecoms to island work
stations.
Available in standard
anodised and powder coated
white finish from stock,
other colours are available
to special order. For
bespoke solutions to your
requirements please
contact our Technical
Hotline +44 (0) 1424
443348 for advice.
22STERLING POWERPOLES AND POSTS
STERLING POWERPOLE
AND POST
PowerPole Single Sided PowerPole Double Sided Eliptical Double Sided Circular Single Sided PowerPole
Prod Code Pack Prod Code Pack PowerPole Prod Code Pack
PPS36001 with PP36001 with Prod Code Pack NPPC3600721 1
250mm adjustable slide* 1 250mm adjustable slide* 1 NPPE36001441 1
PPS36002 with PP36002 with Maximum height of the Series 2
1150mm adjustable slide* 1 1150mm adjustable slide* 1 Maximum height of the Series 2 PowerPole is 3686mm. For additional
PowerPole is 3686mm. For additional heights within ceiling voids a 1 metre
*For adjustable height in ceiling *For adjustable height in ceiling heights within ceiling voids a 1 metre adjusting slide is available.
void. void. adjusting slide is available.
The Single Sided PowerPole comes The Double Sided PowerPole comes The Series 2 Single Sided PowerPole
complete with 6 Accessory Boxes. complete with 6 Accessory Boxes. The Series 2 Double Sided PowerPole comes complete with 7 Accessory
Available in white powder coated or Available in white powder coated or comes complete with 14 Accessory Boxes and a further 7 Boxes can be
natural anodised finish. natural anodised finish. Boxes and a further 14 Boxes can be accommodated.
accommodated.
23STERLING POWERPOLE AND POWERPOST continued
POWERPOLE AND POST
Double Sided PowerPost
STERLING SERIES 2
Prod Code Pack
NPPE811142 1
Single Sided PowerPost
Prod Code Pack
NPPC80671 1
Overall height of the Series 2
PowerPost is 838mm.
The Series 2 Double Sided PowerPost
comes complete with 14 Accessory
Boxes.
The Series 2 Single Sided PowerPost
comes complete with 7 Accessory
Boxes.
PowerPost Double Sided
Prod Code Pack
PP685 1
Overall height of the Sterling
PowerPost is 692 mm.
The PowerPost comes complete with
6 Accessory Boxes.
Available in white powder coated or
natural anodised finish.
Extended Adjusting Slide Locking Assembly RCD/MCB Housing Single Gang Accessory Box
Prod Code Pack Prod Code Pack Prod Code Pack Prod Code Pack
PHAS2 1.15 metre 1 NPPLA1 1 EAH2 1 ESSB1 20
For PowerPole only. Contact Technical Services for EAHC2 with cover (as shown) 1
details. RCD not supplied by Marshall-Tufflex.
Wired 13 Amp Single Vertical Vertical Flush Data Module Accessory Box Spacer
Mount Switched Socket Prod Code Size Pack Prod Code Width Pack FOR ADDITIONAL
Prod Code Pack EM526 2 x LJ6 1 ES1 14mm 4 DATA AND
ESS11 1
TELECOMMUNICATION
OUTLETS
SEE PAGE 30
24STERLING LIGHTING KITS
STERLING LIGHTING KITS
Sterling Lighting Kits comprise all the components to
enable you to add light to plastic and aluminium versions
of the comprehensive range of Sterling products.
• Miniature compact electronic fluorescent fitting,
17W, 1050 lumens 3500K (undiffused), length
500mm approx, fluorescent fitting life 10,000 hours.
ELK1WH
• Input connection lead.
• Self-adhesive fluorescent fitting mounting clips.
• Self-adhesive vertical support clip.
• Opal diffuser lid, PVC-U.
• Diffuser lid couplers, PVC-U.
• Switch and mounting box assemble, 6A, 2-way.
• Installation notes.
Prod Code Application
ELK1WH Sterling Mono Trunking
Sterling Compact Trunking - Main Compartment
Sterling Trunking - Main Compartment
Sterling XL Trunking - Main Compartment
Medical Service Unit
Sterling PowerPoles and PowerPosts
showing ELK2WH
Sterling Bench Trunking
ELK2WH Sterling XL Trunking - Angled Outer Compartment
ELK3WH Sterling XL Trunking - Square Outer Compartment
Call our Technical Hotline on +44 (0) 1424 443348 for
further advice on the Sterling Lighting Kit and for
details of custom-designed applications.
Sterling XLProfile 302 showing ELK1452WH Lighting Kit
Sterling High Efficiency Lighting Kits using a 14 watt T5
Lamp and electronic control gear offers virtually constant
level lumen output throughout its 16000 hours of
operational life. A polycarbonate insert diffuser in the
cover offers a smooth flush appearance and a built-in
deflector for light control.
With modified control gear the lighting kit is eminently
suited for dimming applications.
Prod Code Application Length
ELK1452WH Sterling XL – Angled Outer Compartment 550mm
ELK1453WH Sterling XL – Square Outer Compartment 550mm
Other Light Outputs available call our Technical Hotline on
+44 (0) 1424 443348 for further advice and for details of
custom-designed applications.
25STERLING WIRED ACCESSORIES
WIRED ACCESSORIES
WIRED ACCESSORIES
STERLING
Twin Sockets are supplied with two
earth terminals.
13 Amp Single Unswitched 13 Amp DP Single Switched 13 Amp DP Twin Switched
Socket Socket Socket
Prod Code Pack Prod Code Pack Prod Code Pack
EUS1WH 1 ESS1WH 1 ESS2WH 1
Two earth terminals
13 Amp DP Single Switched 13 Amp DP Twin Switched 13 Amp Single Switched 13 Amp DP Twin Switched
Socket (Front Fix) Socket (Front Fix) Socket with Neon Socket with Neon
Prod Code Pack Prod Code Pack Prod Code Pack Prod Code Pack
ESS4WH 1 ESS3WH 1 ESSN1WH 1 ESSN2WH 1
Two earth terminals Two earth terminals
13 Amp Single Non-Standard 13 Amp Single Vertical Mount Two Way DP Switch
Switched Socket Switched Socket Switch with Neon
Prod Code Pack Prod Code Pack Prod Code Rating Pack Prod Code Rating Pack
ESS10WH 1 ESS11WH 1 E6S1WH 6 Amp 1 E20DN1WH 20 Amp 1
E32DN1WH 32 Amp 1
13 Amp Unswitched 13 Amp Switched 13 Amp Switched Fused Spur Accessory Box Spacer
Fused Spur Fused Spur with Neon Prod Code Size Pack
Prod Code Pack Prod Code Pack Prod Code Pack ES1WH 14mm 4
EUFS1WH 1 ESFS1WH 1 ESFSN1WH 1 For use between accessory boxes.
Colour Code Suffix
For alternative colours, please replace the
last two letters with those detailed below.
Code Colour System
WH White PVC-U
LG Light Grey PVC-U
BG Beige PVC-U
BN Brown PVC-U
CH Charcoal PVC-U
26STERLING ACCESSORY BOXES
STERLING ACCESSORIES
BRITISH STANDARD
ACCESSORY BOXES
Single Gang Accessory Box Twin Gang Accessory Box Triple Gang Accessory Box
Prod Code Depth Pack Prod Code Depth Pack Prod Code Depth Pack
ESSB1WH 30mm 20 ESSB2WH 30mm 10 ESSB3WH 30mm 5
Single Gang Adjustable Twin Gang Adjustable Single Gang Angled Twin Gang Angled
Accessory Box and Frame Accessory Box and Frame Accessory Box Accessory Box
Prod Code Depth Pack Prod Code Depth Pack Prod Code Depth Pack Prod Code Depth Pack
ESSAB1WH 32mm – 47mm 10 ESSAB2WH 32mm – 47mm 5 EAAB10WH 28mm 5 EAAB20WH 28mm 5
ESSF1WH Frame only 10 ESSF2WH Frame only 5 For use with ETAC1WH Angled Cover For use with ETAC1WH Angled Cover
only. only.
INTERNATIONAL
ACCESSORY BOXES
Single 45mm Accessory Plate Twin 45mm Accessory Plate Triple 45mm Accessory Plate
Prod Code Pack Prod Code Pack Prod Code Pack
ETOP10WH 20 ETOP20WH 15 ETOP30WH 10
Duplex 83.5mm Box for Single Gang Schuko Twin Gang Schuko
Accessory Plate Accessory Plates Accessory Box Accessory Box
Prod Code Pack Prod Code Pack Prod Code Pack Prod Code Pack
ETOP180WH 15 ETOB10WH 1 ESSBU1WH 10 ESSBU2WH 5
ETOB20WH 1
ETOB30WH 1
ETOB180WH 15
FOR ADDITIONAL ACCESSORIES AND BOXES
SEE PAGES 26 TO 30
FOR BUSBAR FITTINGS SEE
PAGES 18 TO 19
27ADDITIONAL STERLING COMPONENTS
ADDITIONAL STERLING
STERLING MONO 10
COMPONENTS
Cable Retainer RCD/MCB Housing
Prod Code Pack Prod Code Pack
EMCR1WH 10 EAH1WH 1
EAHC1WH with cover (as shown) 1
STERLING MONO 20
Main Crossover Bridge Main Cable Retainer RCD/MCB Housing
Prod Code Pack Prod Code Pack Prod Code Pack
EMCB1WH 5 EMCR1WH 10 EAH5WH 1
EAHC5WH with cover (as shown) 1
STERLING MONO 30
Dividing Fillet Main Crossover Bridge Main Cable Retainer
Prod Code Pack Prod Code Pack Prod Code Pack
EDF30WH 8 x 3m EMCB1WH 5 EMCR1WH 10
RCD/MCB Housing
Prod Code Pack
EAHC6WH 1
RCD not supplied by Marshall-Tufflex
Sterling Profile 1 to Mono
10 Flat Bends and Tee.
For bespoke solutions to
your requirements please
contact our Technical
Hotline +44 (0) 1424
443348 for advice. See
page 35 for more examples.
28ADDITIONAL STERLING COMPONENTS continued
ADDITIONAL STERLING
STERLING COMPACT,
COMPONENTS
STERLING AND
STERLING
ALUMINIUM
EACB1WH/ESCB1WH/
EMCB1WH Crossover Bridges
Provide segregation of services
crossing from one compartment to
another.
Angled Crossover Bridge Square Crossover Bridge Main Crossover Bridge EACR1WH Angled Cable
Prod Code Pack Prod Code Pack Prod Code Pack Retainer
EACB1WH 5 ESCB1WH 5 EMCB1WH 5 Clips to nibs to provide additional
cable retention in the upper angled
or square compartment. For the lower
angled or square compartment, Cable
Tray is recommended.
EMCR1WH Main Cable Retainer
The recommended cable retainer for
all compartments which use the
ETL1WH Lid.
ECT1WH Cable Tray
Provides support of cables when
angled or square cover is used as
Angled Cable Retainer Main Cable Retainer Cable Tray lower compartment.
Prod Code Pack Prod Code Pack Prod Code Pack
EDF1WH/EDF2WH Dividing
EACR1WH 10 EMCR1WH 10 ECT1WH 4 x 3m
Fillet
EDF1WH allows additional
segregation of services. EDF2WH
allows for additional segregation on
ETB2WH (Main compartment only).
EATA2WH/EATA4WH/ESTA2WH/
ESTA4WH Mini-Trunking
Adaptors
Allows the transfer of cables from
Sterling to Marshall-Tufflex Mini-
Trunking, sizes MMT2 and MMT4.
EAHC1WH RCD/MCB Housing
Dividing Busbar Compartment Dividing RCD/MCB Can also be used with Busbar
Fillet Fillet Housing Sterling. Up to 4 modules can be
Prod Code Pack Prod Code Pack Prod Code Pack accommodated. RCD not supplied by
EDF1WH 4 x 3m EDF2WH 4 x 3m EAH1WH 1 Marshall-Tufflex.
EAHC1WH with cover (as shown) 1
Angled Mini-Trunking Adaptor Angled Mini-Trunking Adaptor Square Mini-Trunking Adaptor Square Mini-Trunking Adaptor
Prod Code Size Pack Prod Code Size Pack Prod Code Size Pack Prod Code Size Pack
EATA2WH MMT2 5 EATA4WH MMT4 5 ESTA2WH MMT2 5 ESTA4WH MMT4 5
EATA402SG MMT2 5 EATA404SG MMT4 5 ESTA402SG MMT2 5 ESTA404SG MMT4 5
Colour Code Suffix
For alternative colours, please replace the
last two letters with those detailed below.
Code Colour System
WH White PVC-U
LG Light Grey PVC-U
BG Beige PVC-U
BN Brown PVC-U
CH Charcoal PVC-U
29ADDITIONAL STERLING COMPONENTS continued
ADDITIONAL STERLING
MT FLAPJACK RJ45
COMPONENTS
OUTLETS
MT Flapjack Outlets
incorporate connection
modules that comply with
Cat. 5e and Cat. 6 latest
standard proposals of
ISO/IEC. They allow a tool-
free and time-saving Cat. 5e Unshielded Cat. 5e Shielded Cat. 6 Unshielded
connection of the Prod Code Size Pack Prod Code Size Pack Prod Code Size Pack
installation cables. FD29WH 6c 1 FD30WH 6c 1 FD31WH 6c 1
Their unique hinged design
makes them ideal for
mounting in faceplates and
floor boxes and the narrow
entry angle of patch cords
ensures minimum bend
radius and reduces the risk
of Return Loss problems.
The MT Flapjack is smart and
unobtrusive. In its closed
Cat. 6 Shielded Single 1 x 6c Single 2 x 6c
position it helps to deter
Prod Code Size Pack Prod Code Size Pack Prod Code Size Pack
unwanted connection to FD32WH 6c 1 EP316WH 1 x 6c 1 EP326WH 2 x 6c 1
unused ports and prevents
contamination of socket
contacts from ingress of dust
and dirt.
• Available in Cat 5e and
Cat 6 for UTP and STP.
• Conform to requirements
according to the EIA/TIA.
• Unshielded and shielded
options available.
• Suitable for mounting in Twin Gang 4 x 6c Standard Twin Plate 6c Blank Fascia
industry standard Prod Code Size Pack Prod Code Size Pack Prod Code Size Pack
faceplates and floor boxes. EP446WH 4 x 6c 1 EP846WH 4 x 6c Vertical 5 FM93WH 6c 1
• 37 x 22.5mm cut out
size (6c). ACCESSORY PLATES
• 25mm depth required Fit BS Standard Accessory Boxes.
behind flush plates. 1 gang fixing centre 60.3mm
• 19mm depth required 2 gang fixing centre 120.6mm
behind raised faceplate. 6c aperture. Size: 37 x 22.3mm,
depth 9mm.
• Halogen-free material.
• Flapjack module comes
with EMC cover (shielded),
dust cover, cable tie and
installation instructions. Flush Module Flush Module
• Tool-free connection Prod Code Size Pack Prod Code Size Pack
EM116WH 1 x 6c 1 EM236WH 3 x 6c 1
technique (IDC) with AWG EM126WH 2 x 6c 1 EM246WH 4 x 6c 1
22-24 wire diameter.
Front Fixing Flush Module
Prod Code Size Pack
EM316WH 1 x 6c 1
EM326WH 2 x 6c 1
Front Fixing Flush Module
Prod Code Size Pack
EM436WH 3 x 6c 1
EM446WH 4 x 6c 1
30MATERIAL DATA TECHNICAL INFORMATION Chemical Concentration Unplasticised PVC
20°C 60°C
ferrous chloride √ √
ferrous sulphate √ √
√ √
PVC-U ALUMINIUM fixing solution, photographic
fluorine # #
MATERIAL DATA
Cable Management Products are produced in Extra Grade HE9TF: Sterling Screen Insert. formaldehyde 40% w/w water √ √
formic acid 50% solution √ #
Super High Impact PVC-U grade material capable of Grade 6060TS: Sterling Series 2, PowerPole and 100% solution √ ≈
fructose √ √
withstanding the most hazardous conditions on Post, Bench Trunking Aluminium, Sterling fruit pulp √ √
site and which exceeds the most stringent Aluminium, Sterling XL Aluminium, Service Rail. glucose √ √
glycerol √ √
requirements of the British and IEC Standards Tensile strength: 190n/mm2 grape sugar √ √
heptane √ √
where applicable. Co Efficient of Linear Expansion: 24 x 10–6/m/°C. hydrobromic acid 100% √ √
Thermal conductivity: 120w/m/°C. hdrochloric acid 22% aq. solution √ √
Concentrated √ √
Characteristics of Extra Super High Impact PVC-U hydrochloric acid 40% aq. solution √ #
60% aq. solution # ≈
Specific Gravity 1.35-1.45 PVC-U CHEMICAL Concentrated ≈ ≈
Co Efficient of Linear Expansion 7 x 10-5/m/°C hydrogen bromide Anhydrous √ √
Water Absorption Negligible RESISTANCE TABLE hydrogen chloride
hydrogen flouride
Anhydrous
Anhydrous
√
√
√
√
Impact Resistance See notes below The resistance of unplasticised PVC to a wide range hydrogen peroxide 3% (10vol) √ √
Electric Strength To the requirements of 12% (40 vol) √ √
of chemicals is listed in the following table. 30% (100 vol) √ √
BS4607 and BS6099 The symbols used to donate performance are as 90% and above √
Flammability BS4607 and BS6099 hydrogen sulphide √ √
follows: iodine Solution in
Oxygen Index 42% ≈ ≈
Tensile Strength 492/562 kg/cm2 √ Satisfactory lactic acid
potassium iodide
10% aq. solution √ √
# Some attack or absorption: the material may be 100% ≈ ≈
(7,000/8,000 lb per sq in) lanoline √ √
Insulation Resistance To the requirements considered for use when alternative materials are linoletic acid √ √
linseed oil √ √
of BS4678, BS4607 and BS6099 unsatisfactory and where limited life is magnesium hydroxide √ √
Chemical Resistance See notes acceptable. When PVC is to be used with such maleic acid 50% aq. solution √
Concentrated √ #
Vicat Softening Point (Conduit & Trunking) 80ºC chemicals full scale trials under realistic metallic soaps (water soluble) √ √
BS2782-120B (5 kg) methyl bromide ≈ ≈
conditions are particularly necessary. methyl chloride ≈ ≈
Vicat Softening Point (Moulded Fittings) 76ºC
BS2782-120B (5 kg) ≈ Unsatisfactory: so rated because of methyl cyclohexanone
methyl ethyl ketone
≈
≈
≈
≈
decomposition, solution, swelling loss of methyl isobutyl ketone ≈ ≈
methylated spirit √
CHEMICAL RESISTANCE ductility etc, of the samples tested. methylene chloride ≈ ≈
For clarification and for details of resistance to milk √ √
The material is virtually unaffected by solutions of mineral oil √ √
other chemicals please call our technical mixed acids (sulphuric/nitric Various proportions) # ≈
inorganic acids, alkalis and salts and is resistant to molasses √ √
information line on +44 (0) 1424 443348. naphtha √ √
many organic chemicals. It may be softened by ≈ ≈
NOTE: To determine the suitability of PVC-U for naphtalene
some organic materials such as Ketones and nicotine √ √
external applications we strongly recommend you nitric acid 5% aq. solution √
aromatic compounds. It will not corrode. See 50% aq. solution √ #
contact our Technical Sales Department on nitrobenzene ≈ ≈
Chemical Resistance table for further details. √ √
+44 (0) 1424 443348. oleic acid
FIRE RESISTANCE oxalic acid √ √
oxygen √ √
The materials used in the trunking is self Chemical Concentration Unplasticised PVC ozone √ √
20°C 60°C paraffin √ √
extinguishing and complies with the requirements acetaldehyde 40% aq. solution √ ≈ pentane √
of BS476 Parts 6 and 7, BS4678 Part 4 and BS6099 acetic acid 60% aq. solution √ √ petrol √ √
acetic anhydride ≈ ≈ phosphoric acid 30% aq. solution √ √
Section 2:2. acetone Traces ≈ ≈ 95% aq. solution √ √
alcohol, ethyl 40% w/w water √ # photographic developers √ √
Non-flame propagating to BSEN50085 and alcohol, isopropyl √ √ potassuim bromide √ √
BSEN50086. alcohol, menthyl 6% aq. solution √ √ potassuim carbonate √ √
100% √ # potassuim cyanide √ √
THERMAL PROPERTIES aliphatic hydrocarbons √ √ potassuim ferricyanide √ √
aluminuim chloride √ √ potassium hydroxide 10% aq. solution √ √
The trunking is designed to accommodate aluminuim hydroxide √ √ Concentrated √ √
ammonia 0,88S.G., aq solution √ √ potassium hypochlorite √ √
variations of ambient temperature equating to Anhydrous gas ≈ ≈ potassium permanganate √ √
5.25mm/3m for a temperature Anhydrous liquid ≈ ≈ propane √
ammonium chloride √ √ propylene glycol √ √
rise of 25°C. ammonium hydroxide √ √ propylene oxide ≈ ≈
aniline ≈ ≈ saccharose √ √
Operating temperatures: –5 to 60°C. animal oils √ √ sea water √ √
Thermal conductivity: 0.19 w/m/°C. aqua regia Dilute √ √ silver nitrate √ √
Concentrated √ ≈ soap solution √ √
IMPACT RESISTANCE barium sulphate √ √ sodium bicarbonate √ √
beer √ sodium bisulphite √ √
High impact resistant. The material is formulated benzene ≈ ≈ sodium borate √ √
benzoyl chloride ≈ ≈ sodium bromide √ √
to comply with the –5°C clause of BS4678 Part 4 borax √ √ sodium carbonate √ √
(1982) Cable Trunking Standard. boric acid √ √ sodium chlorate √ √
brine √ √ sodium chloride √ √
Heavy Gauge BSEN50086. bromide Traces, gas # ≈ sodium cyanide √ √
100% (dry gas) ≈ ≈ sodium ferricyanide √ √
STANDARDS Liquid ≈ ≈ sodium ferrocyanide √ √
Trunking systems are manufactured to comply with calcium chloride Aq. solution √ √ sodium fluoride √ √
20% in methyl alcohol √ sodium hydroxide 40% aq. solution √ √
the requirements of BS4678 Part 4 (1982) where calcium hydroxide √ √ Concentrated √ √
calcium hypochlorite √ √ sodium hypochlorite 15% Cl √ √
applicable. Conduit systems to comply with the carbon dioxide √ √ sodium hyposulphate √ √
requirements of BSEN50086, BS6099: 1982 and carbonic acid √ √ sodium nitrate √ √
carbon monoxide √ √ sodium peroxide √ √
BS4607. carbon tetrachloride # ≈ sodium silicate √ √
castor oil √ sodium sulphate √ √
chloric acid √ sodium sulphide 25% aq. solution √ √
√ √ √
POLYCARBONATE chlorine 100% (dry gas)
10% (moist gas) #
#
sodium sulphite
Concentration
√ √
chlorine water Sat. solution # # soft soap √ √
MOULDINGS ONLY chloroform ≈ ≈ surface active agents All concentrations √ √
Vicat softening point – ISO 306 VST/B 145°C chrome alum √ √ (emulsifiers, synthetic detergents and wetting agents)
chromic acid Plating solution √ √ starch √ √
Flammability to UL94 @ 1.5mm 94V-2 cider √ stearic acid √ √
citric acid √ √ sucrose √ √
Flammability – Oxygen index 35% copper chloride √ √ sulphur Colloidal √ √
Density 1.2g/cm3 copper cyanide √ √ sulphur dioxide Dry √ √
copper nitrate √ √ Liquid # ≈
Water absorption (in water) 0.35% copper sulphate √ √ sulphuric acid 80% aq. solution √ √
cupric sulphate √ √ 90% aq. solution √ #
CHEMICAL RESISTANCE cyclohexanone ≈ ≈ Fuming ≈ ≈
detergent, synthetic All concentrations √ √ sulphurous acid 10% aq. solution √ √
Polycarbonate is resistant to most mineral and developers, photographic √ √ tallow √ √
organic acids, a number of fats and oils, saturated dextrin √ √ tanning extracts √ √
dextrose √ √ tartaric acid √ √
aliphatic and aromatic hydrocarbons and alcohols diazo salts √ √ transformer oil √ √
dichlorodifluoromethane √ trichloroethane ≈ ≈
with the exception of methyl alcohol. It is not diethyl ether ≈ ≈ trichloroethylene ≈ ≈
resistant to alkalis ammonia gas and its solution, emulsifiers All concentrations √ √ turpentine √ √
emulsions, photographic √ √ vegtable oils √ √
nor to amines. ethyl acetate ≈ ≈ vinegar √ √
ethylene glycol √ √ water √ √
ethylene oxide ≈ ≈ wetting agents All concentrations √ √
fatty acids √ √ wines and spirits √
ferric chloride √ √ xylene ≈ ≈
ferric nitrate √ √ zinc carbonate √ √
ferric sulphate √ √ zinc chloride √ √
ferrous ammonium citrate √ √ zinc sulphide √ √
31STERLING TECHNICAL INFORMATION
STERLING TRUNKING RANGE
STERLING PVC TRUNKING MONO EXTERNAL BENDS Method of continuing Mono, Compact,
SYSTEMS Mono should be cut square at the corner and an Sterling and Sterling XL through a
internal segregator inserted as shown in Diagram 1 partition wall.
which gives additional retention to the clip-on
GENERAL GUIDELINES fitting.
The properties of PVC-U (unplasticised polyvinyl
PARTITION WALL
chloride) make it an ideal cable trunking material. Diagram 1
Resistant to impact and inert to atmospheric Mono
COVERS TO BE FITTED
environments. The Sterling range is a ‘clip-on’ BEFORE BASE IS INSTALLED
modular system ideal for the management of data,
communication and power cables.
Available in Mono, Compact, Sterling and Sterling
XL ranges, with multi-segregated compartments for
both dado and skirting, mounting in either a STERLING TRUNKING
horizontal or vertical plane.
Adaptable to accommodate future wiring
alterations or additions.
EXPANSION/CONTRACTION DIMENSIONAL REFERENCE FOR OFFSETS
PVC-U expands/contracts at a uniform rate approx FLAT ANGLES AND TEES
5.25mm in a 3 metre length for a temperature The minimum double set that can be
change of 25°C. MONO ACCESSORY BOXES accommodated in the same plane (from internal to
Adequate allowance is made for thermal movement, Remove the appropriate KO or drill the box and feed external bend), is shown below.
within the fittings, which have a 10mm overlap on the cables into the box and clip into the desired
each side. A 3mm gap between each length of location. For the outer compartments (Mono ) clip MONO/MONO PLUS 100mm min (Mono)
105mm min (Mono Plus)
trunking base is recommended. the dividing segregator into position between each
POSITIONING accessory box.
When using as a skirting system sufficient COMPACT/STERLING ACCESSORY BOXES
clearance should be allowed for between the floor Drill the main web and any Data Accessory Boxes in
covering and the profile fittings which clip over the the desired position. For main compartment
cover (5mm + floor covering). supply, remove the appropriate box knock-outs,
INSTALLATION feed the cable into box and then clip the box into
All Sterling bases are supplied with pre-cut trunking base. When assembled the lid is butt
elongated holes at 250mm centres along its length joined to the edge of the ETOP180. When boxes are
to facilitate fastening. Internal Couplers on the installed consecutively a 14mm wide spacer (ES1)
base units are not required. is required to cover the space between the boxes.
When fastening the base use No. 8 round head All cut edges of lid are concealed by the ETOP180. STERLING COMPACT MIN
AND STERLING 90 MM
screws and washers, avoid over tightening to
DRILL HOLE OF
permit thermal movement. When aluminium
SUITABLE SIZE
screening is to be fitted the pre-cut elongated
holes cannot be used. Therefore, drilling of a 6mm
hole through screening and base is necessary.
Fasten in the manner previously described.
5 MM +
To cut the trunking use a fine toothed panel or FLOOR
power jig-saw. The cutting does not have to be COVERING
critical as the external profile fittings overlap the
joints by up to 10mm and cover any inaccuracies.
An electric variable angle jig-saw will aid with the
cutting to length and the 45 degree mitres of the LID REMOVAL
trunking base. The covers have been designed to remain in X
X
SINGLE LENGTHS position irrespective of impact during normal
Where it is required to fit a single length of conditions, minor undulations of the mounting
100mm
trunking between two inside walls (under 3 metres) surface, and to limit unauthorised removal. All lids
100mm
it is advisable to place an additional coupler set in peel off, although the angle and square lids should
100mm X 100mm
the centre of the trunking run to facilitate the be eased from the base by inserting a terminal X 100mm
removal of the cover if no accessory has been screwdriver between the captive legs of the lid and
fitted. the base, by first removing an external fitting.
JOINTS AND BENDS X = Height of Profile
All joints should have a 3mm gap to allow for INSERT SCREWDRIVER
expansion and at corners the trunking base MUST INTO SHADED AREA Mono (Tee only)
be mitred to ensure total enclosure of trunking if 1 = 100mm
no internal segregator is to be fitted. This is not Mono
critical as the fittings cover the joint and overlap 1 = 140mm
the trunking covers. Compact
1, 2 = 130mm
3 MM 3 MM 3 = 181mm
50 MM LEVER OUT Sterling Profile
MAX 1, 2, 3 = 167mm
3 MM 3 MM
4, 5 = 218mm
3 MM
6 = 268mm
11, 12, 13 = 255mm
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