2019 OWNERS MANUAL - Kink BMX

Page created by Isaac Flynn
 
CONTINUE READING
2019 OWNERS MANUAL - Kink BMX
2019 OWNERS MANUAL
2019 OWNERS MANUAL - Kink BMX
All of the original equipment affixed to the bicycle at     WARNING: Assembly of your bicycle by any party
the time of the original sale were selected as being        other than an authorized dealer voids your warranty.
compatible with your frame and with all other OEM           It is strongly recommended to have all post-
components on the bicycle. Certain aftermarket              sale assembly and service work on your bicycle
products and/or components may not be compatible            performed by a properly trained and equipped dealer.     Congratulations and welcome to the growing family of       bottom bracket shell of the frame. Record the number
for use with this bicycle or frame. Consult with your                                                                Kink bicycle owners! Before proceeding through the         in this manual in the event your bike is lost or stolen.
authorized dealer before you attach any non-factory                                                                  rest of this manual we urge you to locate your bicycle’s   It will also come in handy if required for possible
                                                            When inspecting your bicycle, be certain to tighten
specified product to your bicycle.                                                                                   serial number which is permanently stamped into the        registration or licensing.
                                                            all nuts and bolts properly. Under-tightening can
                                                            result in loosening, parts loss, and component damage.
Use of any component that is not factory specified          Over-tightened nuts and bolts can break. Most bicycle
could result in damage to the bicycle which would not       parts have metric hardware--always use the correct       OWNER’S NAME
be covered by the warranty and could further cause          tools.
you to lose control of the bicycle and fall, all of which                                                            MODEL NAME
could cause serious injury to the rider.
                                                                                                                     SERIAL NUMBER                                                                           123456

This bike may only be assembled by an authorized
dealer. It may only be sold new by an authorized dealer.                                                             COLOR/FINISH
If you purchased the bike from any source other than
                                                                                                                                                                                                                 Serial Number
an authorized dealer, the bike may have been obtained                                                                DATE OF PURCHASE
under suspect circumstances and may be dangerous
for you or your child.                                                                                               PLACE OF PURCHASE
2019 OWNERS MANUAL - Kink BMX
ABOUT THIS MANUAL
    It is important for you to understand your new bicycle. By reading this manual before you go out on your first ride, you’ll know how to
    get better performance, comfort, and enjoyment from your new bicycle. It is also important that your first ride on your new bicycle is
                                                                                                                                                 TABLE OF CONTENTS
    taken in a controlled environment, away from cars, obstacles, and other cyclists.

    GENERAL WARNING
    Bicycling can be a hazardous activity even under the best of circumstances. Proper maintenance of your bicycle is your responsibility
    as it helps reduce the risk of injury. This manual contains many “Warnings” and “Cautions” concerning the consequences of failure to
    maintain or inspect your bicycle. Many of the warnings and cautions say “you may lose control and fall.” Because any fall can result in
    serious injury or even death, we do not repeat the warning of possible injury or death whenever the risk of falling is mentioned.

    SPECIAL NOTE FOR PARENTS
    It is a tragic fact that most bicycle accidents involve children. As a parent or guardian, you bear the responsibility for the activities
    and safety of your minor child. Among these responsibilities are to make sure that the bicycle which your child is riding is properly
    fitted to the child; that it is in good repair and safe operating condition; that you and your child have learned, understand and obey not                 Parts Identification   7
    only the applicable local motor vehicle, bicycle, and traffic laws, but also the common sense rules of safe and responsible bicycling.
    As a parent, you should read this manual before letting your child ride the bicycle. Please make sure that your child always wears an
    approved bicycle helmet when riding.
                                                                                                                                                               Before You Ride        8–15

                                                                                                                                                               Servicing              17–21

                                                                                                                                                               Detailed Maintenance   22–47
                                         WARNING/IMPORTANT
                                         Take notice of this symbol throughout this manual. Pay
                                         particular attention to the instructions that are blocked off                                                         How Things Work        48–52
                                         and show this symbol.
                                                                                                                                                               Warranty               53
4                                                                                                                                                                                             5
2019 OWNERS MANUAL - Kink BMX
PARTS IDENTIFICATION
    Firstly, thank you for purchasing your new Kink BMX bike! I started Kink BMX in 1994 when I was 16
    years old and still in high school. I was riding every day, but I wasn’t finding quality parts that I needed
    to keep riding hard day in and day out. I wanted to change that. So one day I wandered into a local
    machine shop just down the road, and Kink BMX was born. Everyone involved in Kink, from our team
    riders to our behind the scenes employees, works hard every day to design and develop the best
    bikes on the market. We know you will enjoy your new purchase, but if you have any questions or
    comments please let us know. Thank you again, we would not be here without your continued support.

           - Zack Phillips, Owner and President of Kink BMX

6                                                                                                                              7
CORRECT FRAME SIZE                                                                                                                         RIDING POSITION
                  When selecting a new bicycle, the correct choice of frame size                                                                             SEAT HEIGHT
                  is a very important safety consideration. Most full sized bicycles
                                                                                                                                                             In order to obtain the most comfortable riding position and offer

                                                                                                                                                                                                                                                                                                  BEFORE YOU RIDE
BEFORE YOU RIDE

                  come in a range of frame sizes.
                                                                                                                                                             the best possible pedaling efficiency, the seat height should
                                                                                                                                                             be set correctly in relation to the rider’s leg length. The correct
                  For BMX bikes, the frame sizing will be primarily based on the
                                                                                               Rider Height                Top Tube Length                   seat height should not allow leg strain from over-extension, and
                  length of the frames top tube. However, personal preference
                                                                                                                                                             the hips should not rock from side to side when pedaling. While
                  and intended use may also play a roll in selecting the                       2’ 3” - 3’                  12” - 12.5”
                                                                                                                                                             sitting on the bicycle with one pedal at its lowest point, place
                  appropriate frame size.                                                      2’ 10” - 3’ 10”             16”                               the ball of your foot on that pedal. The correct seat height will
                                                                                                                                                             allow the knee to be slightly bent in this position. If the rider
                  In general, frame sizing on BMX race bikes will utilize a nominal            4' 6" - 4' 10"              18" - 20"
                                                                                                                                                             then places the heel of that foot on the pedal, the leg should be
                  designation such as micro, junior, expert, pro, etc. while                   4' 10" - 5' 3"              19.5" - 20.25"                    almost straight.
                  freestyle frames will simply reference their numerical top tube
                  measurement. Freestyle frames will not have as wide a range of               5' 3" - 5' 6"               20" - 20.5"
                  sizes compared to BMX race frames, so you should consult your                5' 6" - 5' 9"               20.25" - 20.75"
                  authorized dealer for proper sizing considerations.
                                                                                               5' 9" - 6'                  20.625" - 21"
                  The following chart will help you determine the correct frame                6' +                        20.75" +
                  size. However, your dealer will be able to offer detailed expert
                                                                                                                                                                                                                                   Under no circumstances should the seat post project from
                  advice and assistance in determining the best choice for your                                                                                                                                                    the frame beyond its “Minimum Insertion” / “Maximum
                  cycling need.                                                                                                                                                                                                    Extension” mark. If your seat post projects from the
                                                                                                                                                                                                                                   frame beyond these markings, the seat post or frame may
                  Please note that these size recommendations are only general                                                                                                                                                     break, which could cause you to lose control and fall. Prior
                                                                                                                                                                                                                                   to your first ride, be sure to tighten the saddle adjusting
                  guidelines to help you determine the proper fit. It is important
                                                                                          Note: If the rider is still growing you may want to buy a little                                                                         mechanism properly. A loose seat or seat post clamp can
                  that the rider still be able to straddle the bike wile standing flat-   bigger size. This is only a general guide, fine tuning comes                                                                             cause damage to the bicycle or can cause you to lose
                  footed over the top tube. This should allow for a minimum stand         from experience, riding style and preference. Kink complete                                                                              control and fall. Periodically check to make sure that the
                  over clearance of 2in. - 4in.                                           bikes are intended for riders ages 13 and over.                                                                                          seat adjusting mechanism is properly tightened.
  8                                                                                                                                                                                                                                                                                                        9
SAFETY CHECKLIST
                  1. BRAKES                                                            3. STEERING                                                               6. CRANKS AND PEDALS
                  •    Ensure front and rear brakes work properly.                     •   Ensure handlebar and stem are correctly adjusted and              •    Ensure pedals are securely tightened to the cranks.

                                                                                                                                                                                                                                    BEFORE YOU RIDE
BEFORE YOU RIDE

                  •    Ensure brake shoe pads are not over worn and are correctly          tightened to allow proper steering.                               •    Ensure cranks are securely tightened to the axle and
                       positioned in relation to the rims.                             •   Ensure that the handlebars are set correctly in relation to the        are not bent.
                  •    Ensure brake control cables are lubricated, correctly               forks and the direction of travel.
                       adjusted and display no obvious wear.                           •   Check that the headset locking mechanism is properly              7. FRAME AND FORK
                  •    Ensure brake control levers are lubricated and tightly              adjusted and tightened.                                           •    Check that the frame and fork are not bent or broken.
                       secured to the handlebars.                                                                                                            •    If either are bent or broken, they should be replaced.
                                                                                       4. CHAIN
                      2. WHEELS AND TIRES                                              •   Ensure chain is oiled, clean and runs smoothly.                       8. ACCESSORIES
                  •    Ensure tires are inflated to within the recommended limit as    •   More frequent service is required in wet or dusty conditions.     •    Ensure that all reflectors are properly fitted and not
                       displayed on the tire sidewall.                                                                                                            obscured.
                  •    Ensure tires have tread and have no bulges or excessive         5. BEARINGS                                                           •    Ensure all other fittings on the bike are properly and securely
                       wear.                                                           •   Ensure all bearings are lubricated, run freely and display no          fastened, and functioning.
                  •    Ensure rims run true and have no obvious wobbles or kinks.          excess movement, grinding or rattling.                            •    Ensure the rider is wearing a helmet.
                  •    Ensure all wheel spokes are tight and not broken.               •   Check headset, wheel bearings, pedal bearings, and bottom
                  •    Check to ensure that wheels are properly seated in the forks.       bracket bearings.

                  •    Check that axle nuts are tight.

                                                                                                                                                                           Can cause damage to the bicycle or can
                                                                                                                                                                           cause you to lose control and fall.

  10                                                                                                                                                                                                                                        11
RIDING SAFELY                                                                                                                                                                                                         HELMETS
                                                                                                                                                                                                                                        It is strongly advised that a properly fitting, CPSC approved,
                                                                                                                                                                                                                                        bicycle safety helmet be worn at all times when riding your
                      GENERAL RULES                                                                                                                                                                                                     bicycle. In addition, if you are carrying a passenger in a child
                                                                                                                                                                                                                                        safety seat, they must also be wearing a helmet.

                                                                                                                                                                                                                                                                                                           BEFORE YOU RIDE
BEFORE YOU RIDE

                  •    When riding obey the same road laws as all other road            •   Familiarize yourself with all the bicycle’s features.
                       vehicles, including giving way to pedestrians, and stopping at                                                                                                                                                   The correct helmet should:
                                                                                        •   If you are wearing loose pants, use leg clips or elastic bands
                       red lights and stop signs.                                                                                                                                                                                       • be comfortable
                                                                                            to prevent them from being caught in the chain. Wear proper
                  •    For further information, contact the Road Traffic Authority in       riding attire and avoid open toe shoes.                                                                                                     • be lightweight
                       your state.                                                                                                                                                                                                      • have good ventilation
                                                                                        •   Don’t carry packages or passengers that will interfere with
                                                                                                                                                                                                                                        • fit correctly
                  •    Ride predictably and in a straight line. Never ride against          your visibility or control of the bicycle.
                       traffic.                                                                                                                                               Correct                           Incorrect               • cover forehead
                                                                                        •   Don’t use items that may restrict your hearing.
                  •    Use correct hand signals to indicate turning or stopping.
                                                                                        •   Do not lock up the brakes. When braking, always apply the
                  •    Ride defensively. To other road users, you may be hard to see.       rear brake first, then the front. The front brake is more                          Always wear a properly fitted helmet which covers the forehead when riding a bicycle. Many states require specific
                                                                                                                                                                               safety devices. It is your responsibility to familiarize yourself with the laws of the state where you ride and to comply
                                                                                            powerful and if it is not correctly applied, you may lose control
                  •    Concentrate on the path ahead. Avoid pot holes, gravel, wet                                                                                             with all applicable laws, including properly equipping yourself and your bike as the law requires. Reflectors are
                                                                                            and fall.                                                                          important safety devices which are designed as an integral part of your bicycle. Federal regulations require every
                       road markings, oil, curbs, speed bumps, drain grates and
                       other obstacles.                                                 •   Maintain a comfortable stopping distance from all other                            bicycle to be equipped with front, rear, wheel, and pedal reflectors. These reflectors are designed to pick up and
                                                                                                                                                                               reflect street lights and car lights in a way that helps you to be seen and recognized as a moving bicyclist. Check
                                                                                            riders, vehicles and objects.
                  •    Cross train tracks at a 90 degree angle or walk your bicycle                                                                                            reflectors and their mounting brackets regularly to make sure they are clean, straight, unbroken and securely
                       across.                                                          •   Safe braking distances and forces are subject to the                               mounted. Have your dealer replace damaged reflectors and straighten or tighten any that are bent or loose.
                                                                                            prevailing weather conditions.
                  •    Expect the unexpected such as opening car doors or cars
                       backing out of concealed driveways.                                                                                                      WET WEATHER: TAKE EXTRA CARE
                                                                                                                                                                    IT IS RECOMMENDED TO NOT RIDE IN WET WEATHER
                  •    Be extra careful at intersections and when preparing to pass
                       other vehicles.                                                                                                                          •     Brake earlier, you will take a longer distance to stop.          •   Wear reflective clothing and use safety lights.
                                                                                                                                                                •     Decrease your riding speed, avoid sudden braking and take        •   Pot holes and slippery surfaces such as line markings and
                                                                                                                                                                      corners with additional caution.                                     train tracks all become more hazardous when wet.
                                                                                                                                                                •     Be more visible on the road.
  12                                                                                                                                                                                                                                                                                                              13
NIGHT RIDING                                                        BRAKING TECHNIQUE                                                      RULES FOR CHILDREN
                  •   Ensure bicycle is equipped with a full set of correctly posi-   •   It’s important to familiarize yourself with the braking system     To avoid accidents, teach children good riding skills with an
                      tioned and clean reflectors.                                        of your bicycle.                                                   emphasis on safety from an early age. Children should be

                                                                                                                                                                                                                                                                                              BEFORE YOU RIDE
BEFORE YOU RIDE

                                                                                                                                                             supervised by an adult.
                  •   Use a properly functioning lighting set comprising of a white   •   Modern braking systems are quite powerful and do not nor-
                      front lamp and a red rear lamp.                                     mally require a great deal of force to operate.                    •     Always wear a properly fitted helmet.

                  •   If using battery powered lights, make sure batteries are well   •   The front brake is responsible for the majority of your stopping   •     Do not play in driveways or the road.
                      charged.                                                            power. However, improper use can result in accident or injury.     •     Do not ride on busy streets.
                  •   Some rear lights available have a flashing mechanism which      •   It is recommended that you practice using the brakes in a          •     Do not ride at night.
                      enhances visibility.                                                controlled environment such as a driveway or empty parking
                                                                                                                                                             •     Obey all the traffic laws, especially stop signs and red lights.
                                                                                          lot to gain a feel for how they function and how much force is
                  •   Wear reflective and light colored clothing.
                                                                                          required to safely stop the bike.                                  •     Be aware of other road vehicles behind and nearby.
                  •   Ride at night only if necessary. Slow down and use familiar
                                                                                      •   Always avoid using sudden or excessive force when operating        •     Before entering a street: Stop, look right, left, and right again
                      roads with street lighting, if possible.
                                                                                          the brake levers. A gradual and smooth pull of the lever is all          for traffic.
                                                                                          that is needed to safely reduce your sped and come to a stop.      •     If there’s no traffic, proceed into the roadway.
                                IT IS NOT RECOMMENDED TO RIDE AT NIGHT
                                                                                                                                                             •     If riding downhill, be extra careful. Slow down using the
                                                                                                                                                                   brakes and maintain control of the steering.

                                                                                                                                                             •     Never take your hands off the handlebars, or your feet off the
                                                                                                                                                                   pedals when riding downhill.
                  PEDALING TECHNIQUE
                  •   Position the ball of your foot on the center of the pedal.
                                                                                                                                                             Children should be made aware of all possible riding hazards
                  •   When pedaling, ensure your knees are parallel to the bicycle                                                                           and correct riding behavior before they take to the streets.
                      frame.                                                                                                                                                                                                           The Consumer Protection Safety Commission
                                                                                                                                                                                                                                       advises that the riding of small wheel diameter
                  •   To absorb shock, keep your elbows slightly bent.                                                                                           Do not leave it up to trial and error.                                bicycles at excessive speeds can lead to instability
                                                                                                                                                                                                                                       and is not recommended.
  14                                                                                                                                                                                                                                                                                                 15
BICYCLE CARE
                BASIC MAINTENANCE
                The following procedures will help you maintain your bicycle for   If the hub and bottom bracket bearings of your bicycle have
                years of enjoyable riding.                                         been submerged in water, they should be taken out and re-
                                                                                   greased. This will prevent accelerated bearing deterioration.

                For painted frames, dust the surface and remove any loose dirt

                                                                                                                                                        SERVICING
                with a dry cloth. To clean, wipe with a damp cloth soaked in a     If paint has become scratched or chipped to the metal, use
                mild detergent mixture. Dry with a cloth and polish with car or    touch up paint to prevent rust. Clear nail polish can also be used
                furniture wax. Use soap and water to clean plastic parts and       as a preventative measure.
                rubber tires. Chrome plated bikes should be wiped over with a
                rust preventative fluid.
                                                                                   Regularly clean and lubricate all moving parts, tighten
                                                                                   components and make adjustments as required. The use of
                Always store your bicycle under shelter. Avoid leaving it in the   alloy components and Black ED surface treatments minimizes
                rain or exposed to corrosive materials. Riding on the beach        the number of places where rust can surface.
                or in coastal areas exposes your bicycle to salt which is very
                corrosive. Wash your bicycle frequently and wipe or spray all
                unpainted parts with an anti-rust treatment. Make sure wheel
                rims are dry so braking performance is not affected. After rain,
                dry your bicycle and apply anti-rust treatment.

KINK PRO
TRAVIS HUGHES
                                                                                                                                                            17
SCHEDULE 1 - LUBRICATION                                                                                       SCHEDULE 2 - SERVICE CHECKLIST
            Frequency            Component          Lubricant                                                              Frequency
            Monthly              Chain              Chain lube                                                             Before every ride   Check tire pressure
                                 Brake pivots       Chain lube                                                                                 Check brake operation
                                 Brake levers       Chain lube                                                                                 Check wheels for loose spokes and any wobble
                                 Brake rotor        Chain lube                                                                                 Check wheel bolts
                                                                                                                                               Inspect tires for wear and damage

                                                                                                                                                                                                              SERVICING
SERVICING

            Every Six Months     Brake cables       Chain lube
                                                                                                                                               Check handlebar, cranks, frame and fork for cracks
                                 Freewheel/Driver   Chain lube
                                                                                                                           Weekly              Lubrication as per schedule 1
            Yearly               Bottom bracket     Synthetic grease
                                                                                                                                               Check brake adjustment
                                 Pedals             Synthetic grease
                                                                                                                                               Check brake and cable adjustment
                                 Wheel bearings     Synthetic grease
                                                                                                                                               Check tire wear and pressure
                                 Headset            Synthetic grease
                                                                                                                                               Check wheels are true and spokes tight
                                 Seatpost           Synthetic grease
                                                                                                                                               Check hub, head set and crank bearings for proper adjustment
                                                                                                                                               Check pedals are tight
                                                                                                                                               Check handlebars are tight
                                                                                                                                               Check seat and seat post are tight and comfortably adjusted
                                                             NOTE: Correct routine maintenance of your new bike will
                                                                                                                                               Check all nuts and bolts are tight
                                                             ensure: Smooth running - Longer lasting components -
                                                             Safer riding - Lower running costs                            Monthly             Lubrication as per schedule 1
                                                                                                                                               Check all points as per monthly service
                                                                                                                                               Check and replace brake pads, if required
                                                             Every time you ride your bicycle, its condition changes.                          Check chain for excess play or wear
                                                             The more you ride, the more frequently maintenance will       Yearly              Lubrication as per schedule 1
                                                             be required. We recommend you spend a little time on
                                                             regular maintenance tasks. The following schedules are a
                                                             useful guide and by referring to Part 5 of this manual, you
                                                             should be able to accomplish most tasks. If you require
                                                             assistance, we recommend you see a bicycle specialist.
 18                                                                                                                                                                                                               19
TOOLS NEEDED                                            TRAVEL TOOLS    STORAGE                                                               SECURITY
            • Phillips Screwdriver                                  • Spare Tube     Keep your bicycle in a dry location away from the weather and        It is advisable that the following steps be taken to prepare for
            • 4mm, 5mm, and 6mm Allen Keys                          • Patch kit      the sun. Ultraviolet rays may cause paint to fade or rubber and      and help prevent possible theft.
                                                                                     plastic parts to crack. Before storing your bicycle for a long       1.   Maintain a record of the bicycle’s serial number, generally
            • Adjustable wrench or a 9mm, 10mm                      • Pump
                                                                                     period of time, clean and lubricate all components and wax the            located on the frame underneath the bottom bracket.
            • 17mm open and box end wrenches                        • Tire levers
                                                                                     frame. Deflate the tires to half pressure and hang the bicycle off
                                                                                                                                                          2.   Register the bicycle with the local police.
            • Pliers with Cable Cutting Ability                     • Multi-tool     the ground. Don’t store near electric motors as ozone emissions
                                                                                                                                                          3.   Invest in a high quality bicycle lock that will resist hack

                                                                                                                                                                                                                             SERVICING
SERVICING

            • Optional 3/8” Drive Ratchet                           • Cell Phone     may effect the rubber and paint. Don’t cover with plastic as
                                                                                                                                                               saws and bolt cutters. Always lock your bicycle to an
            • Optional 3/8” Drive Ratchet Extension + 17mm Socket                   “sweating” will result which may cause rusting. Please notice
                                                                                                                                                               immovable object if it is left unattended.
              (Peg Installation)                                                     that your bicycle warranty does not cover paint damage, rust,
            • Optional 9mm, 10mm, 14mm, and 15mm 3/8” Sockets                        corrosion, dry rot or theft.

            • Torque Wrench

 20                                                                                                                                                                                                                              21
WHEELS AND TIRES
DETAILED MAINTENANCE

                                                                                                                                                                                                                                                                                                       DETAILED MAINTENANCE
                       WHEEL INSPECTION                                                     •   Loose hub bearings: Lift each wheel off the ground and try to   TIRE INSPECTION
                       It is most important that wheels are kept in top condition.              move the wheel from side to side.
                                                                                                                                                                Tires must be maintained properly to ensure road holding and stability. Check the following areas:
                       Properly maintaining your bicycle’s wheels will help braking             Caution: If there is movement between the axle and the hub,
                       performance and stability when riding. Be aware of the                   do not ride the bicycle. Adjustment is required.
                       following potential problems:
                                                                                                                                                                     Inflation                            Ensure tires are inflated to the pressure indicated on the tire sidewalls. It is better to
                                                                                            •   Axle nuts: Check that these are tight before each ride.                                                   use a tire gauge and a hand pump than a service station pump.
                       •   Dirty or greasy rims: Caution: These can render your                                                                                                                           Caution: If inflating tires with a service station pump, take care that sudden over
                           brakes ineffective. Do not clean them with oily or greasy                                                                                                                      inflation does not cause tire to blow out.
                           materials. When cleaning, use a clean rag or wash with soapy
                           water, rinse and air dry. Don’t ride while they’re wet. When
                                                                                                                                                                     Bead Seating                         When inflating or refitting tire, make sure that the bead is properly seated in the rim.
                           lubricating your bicycle, don’t get oil on the rim braking
                                                                                                                                                                     Tread                                Check that the tread shows no signs of excessive wear or flat spots, and that there
                           surfaces.
                                                                                                                                                                                                          are no cuts or other damage.
                                                                                                                                                                                                          Caution: Excessively worn or damaged tires should be replaced.
                       •   Wheels not straight: Lift each wheel off the ground and
                           spin them to see if they are crooked or out of true. If wheels                                                                            Valves                               Make sure valve caps are fitted and that valves are free from dirt. A slow leak
                           are not straight, they will need to be adjusted. This is quite                                                                                                                 caused by the entry of the dirt can lead to a flat tire, and possibly a dangerous
                                                                                                                                                                                                          situation.
                           difficult and is best left to a bicycle specialist.

                       •   Broken or loose spokes: Check that all spokes are tight and
                           that none are missing or damaged.
                           Caution: Such damage can result in severe instability and                                                                            RECOMMENDED TIRE PRESSURES
                           possibly an accident if not corrected. Again, spoke repairs                                                                          Please follow the tire manufacturer’s guidelines, which can be found molded into the sidewall of your tires.
                           are best handled by a specialist.

  22                                                                                                                                                                                                                                                                                                           23
Loose Ball Front Hub
                                                                       Cone Nut
                                                                                            Mission Combat Semi-Sealed Rear Cassette                                 Mission Dispatch Sealed Rear Freecoaster
                                                                                                                                                                                                                                    HUB BEARING ADJUSTMENT
                                                                                                                                            Cone Nut                               Cone Nut
                                                           Hub Body                                                                                                                                                                 When checked, the hub bearings of either wheel will require
                                                                                                                                                                                                                                    adjustment if there is any more than slight side play.
DETAILED MAINTENANCE

                                                                                                                                                                                                                                                                                                        DETAILED MAINTENANCE
                                                                                                                                                                                                                                    1.   Check to make sure neither locknut is loose.
                                                                                                                                                                                                                                    2.   To adjust, remove wheel from bicycle and loosen the locknut
                             Washer                                                  Axle                                                                                                                                                on one side of the hub while holding the bearing cone on the
                                                                                                Washer                           Hub Body              Axle              Washer                                              Axle        same side with a flat open end wrench.
                       Axle Nut            Ball Bearing                  Lock Nut                                                                                                                   Hub Body
                                                                                            Axle Nut              Ball Bearing                Lock Nut               Axle Nut       Cartridge Bearing             Lock Nut
                                                                                                                                                                                                                                    3.   Rotate the adjusting cone as needed to eliminate free play.
                       Mission Echo Sealed Front Hub                                        Mission React Sealed Rear Cassette
                                                                                                                                                                                                                                    4.   Re-tighten the locknut while holding the adjusting cone in
                                                                                                                                                                                                                                         position.
                                                                       Cone Nut                                                               Driver
                                                                                                                                                                                                                                    5.   Re-check that the wheel can turn freely without excessive
                                                           Hub Body                                                                                                                                                                      side play.

                             Washer                                                  Axle      Washer                            Hub Body                 Axle
                                       Cartridge Bearing                  Lock Nut          Axle Nut        Cartridge Bearing                  Lock Nut
                       Axle Nut

                                                                                                                                                                                For proper slack adjustment of freecoaster
                                                                                                                                                                                 rear hubs, please visit your local qualified
                       Mission Invade Sealed Front Hub                                      Mission Deploy Sealed Rear Freecoaster                                                             bike mechanic.

                                                                                                                                             Driver
                                                                         Cone Nut                           Washer               Hub Body
                                                           Hub Body

                                  Washer                                                                                                                      Axle
                                                                Axle                                                                          Lock Nut
                       Axle Nut        Cartridge Bearing
  24                                                                                                   Axle Nut    Cartridge Bearing
                                                                                                                                                                                                                                                                                                                25
HOW TO FIX A FLAT TIRE                                                                                                                                                                                              Remove tire bead from rim
DETAILED MAINTENANCE

                                                                                                                                                                                                                                                                          DETAILED MAINTENANCE
                       IF YOU NEED TO REPAIR A TIRE, FOLLOW THESE STEPS:                                                                                          13. Fit the rest of the tire, rolling the last, most difficult part on
                                                                                                                                                                      using your thumbs. NOTE: Avoid using tire levers as these
                       1.   Remove the wheel from the bicycle.                                    causes. Replace the rim tape which covers the spoke ends,           can easily puncture the tube or damage the tire.
                                                                                                  if damaged.
                       2.   Deflate the tire completely via the valve. Loosen the tire                                                                            14. Using a hand pump, inflate the tube until the tire begins to
                            bead by pushing it inward all the way around.                   8.    Replace the tube or patch leak using a tube repair kit,             take shape, and check that the tire bead is evenly seated all
                                                                                                  carefully following the instructions. NOTE: Ensure that             the way around the rim. NOTE: An unseated tire bead can
                       3.   Make note of the tube and tire orientation before fully               the replacement tube size matches the size stated on the            cause a blowout, damaging the tube, tire, and rim. When
                            removing from the rim. This will help locate the location and         tire sidewall and that the valve is the correct type for your       properly seated, fully inflate the tire to the pressure marked
                            cause of the leak(s).                                                 bicycle.                                                            on the sidewall. Use a tire air pressure gauge to check.

                       4.   Press one side of the tire bead up over the edge of the rim.    9.    Remount one side of the tire onto the rim.                      15. Replace the wheel into the frame and check brakes and
                            NOTE: Use tire levers, not a screwdriver, otherwise you may                                                                               ensure axle nuts are secure.
                            damage the rim.                                                 10. Using a hand pump, inflate the tube just enough to give it
                                                                                                some shape. Place the valve stem through the hole in the
                       5.   Remove tube from tire and rim. Inflate tube and use soapy           rim and work the tube into the tire. NOTE: Do not let it twist.
                            water to locate leak(s).
                                                                                            11.   Using your hands only, remount the other side of the tire
                       6.   Remove the tire completely. Line up your mark on the tire             by pushing the edge toward the center of the rim. Start
                            with the mark on the tube and inspect tire for a nail, glass,         on either side of the valve and work around the rim. NOTE:
                            etc. at leak site and remove if located. Check the rest of            Check that the tube is not caught between the rim and the
                            tires just in case, including inspecting the tire bead for            tire bead at any point.
                            damage. Replace if needed.
                                                                                                                                                                                                                                           Push tire bead back over rim
                                                                                            12. Before the tire is completely mounted, push the valve
                       7.   Now line up the mark on the rim with the mark on the tube             up into the rim to make sure the tire can sit squarely in                  Push tire bead into center of rim
                            and inspect the inside of the rim and at leak site to ensure          position.
                            there are no protruding spokes, rust or other potential

  26                                                                                                                                                                                                                                                                               27
STEM                                                                                                                                      HANDLEBARS
DETAILED MAINTENANCE

                                                                                                                                                                                                                                                                                                     DETAILED MAINTENANCE
                       THREADLESS STEMS                                                       number of options that are available to you. Your dealer will be   The exact positioning of the handlebar is a matter of personal   be four clamping bolts. Please note that if you need to replace
                                                                                              able to demonstrate the various options available and help you     comfort. On BMX bicycles, the handlebar should remain in         the fork on your bicycle at any time, please consult a qualified
                       Direct-connect or threadless type stems can not be raised from
                                                                                              choose the best one for your needs. If you have any questions      an approximately upright position but can be angled back or      bicycle technician.
                       their original height. They can however be lowered by switching
                                                                                              on adjustment of your direct-connect stem, please see your         forward slightly for comfort. On BMX style bicycles there may
                       the spacers from beneath the stem to above the stem. If you
                                                                                              local dealer for service assistance.
                       find that you need to have the handlebar raised, there are a

                                                                                                         Equal Space
                                    TIGHTENING ORDER
                               1, 2, 3, 4... 1, 2, 3, 4... Repeat.
                                                                                   Stem Side

                                   1                         3                                                                                                                 GRIP                                                                          GRIP

                                                                                                         Equal Space
                                                                                                                            Warning: Over-tightening the
                                                                                                                                                                                                                    HANDLEBAR
                                                                                                                            stem bolt or headset assembly
                                                                                                                            may cause damage to the bicycle
                                                                                                                            and/or injury to the rider.

                                                                                   Stem Top
                                                                                                                                                                                                                                                                                Never ride unless
                                  4                          2                                                                                                                                                                                                                  the handlebar
                                                                                                                                                                                                                                                                                clamping
                                                                                                                                                                                                                       STEM
                                                                                                                                                                                                                                                                                mechanism has
                                                                                                         Equal Space                                                                                                                                                            been securely
                                                                                                                                                                                                                                                                                tightened.
  28                                                                                                                                                                                                                                                                                                         29
1 1/8” Threadless Headset                        Integrated Headset

                       HEADSET
DETAILED MAINTENANCE
                                                                                                                                                                                                            Spacer

                                                                                                                                                                                                                                                                                                     DETAILED MAINTENANCE
                       INSPECTION                                                               HEADSET TYPE
                                                                                                                                                                                                 Compression Wedge
                       The headset bearing adjustment should be checked every                   There are 2 main types of headset in common use today. The
                       month. This is important as it is the headset which allows the           most basic type is the standard, external headset where the                                           Bearing Cover                             Bearing Cover
                       fork to turn freely inside the frame, and if loose, can cause            bearings sit outside of the headtube inside cups that are                                        Upper Bearing Race

                       damage or result in an accident. While standing over the frame           pressed into the frame. This type of headset is commonly                                              Upper Bearing                        Compression Wedge
                       top tube with both feet on the ground, rock the bicycle back and         referred to as a 1 1/8” threadless headset.
                       forth; if you detect any looseness in the headset, it will need                                                                                                                   Upper Cup
                                                                                                                                                                                                                                               Sealed Bearing

                       adjustment. Check that the headset is not over tight by slowly
                                                                                                Another regularly used headset type is an integrated headset
                       rotating the fork to the right and left. If the fork tends to stick or
                                                                                                in which the bearings sit directly inside a specially design
                       bind at any point, the bearings are too tight.
                                                                                                headtube. This type of integrated headset can be found only in
                                                                                                threadless versions and is the most common among BMX style
                       ADJUSTMENT                                                               bikes. In this type of headset the bearings are placed directly in
                       Headset bearing adjustment requires special tools and training           the frame without the need for a pressed in cup. This allows for                                          Headtube                                  Headtube

                       Improper adjustment can result in damage to the bicycle as               a light weight and strong headset assembly.
                       well as threaten the rider’s safety. For these reasons, we
                       recommend that an authorized dealer perform all necessary                It is important to understand that each of these types of
                       headset adjustments.                                                     headset are not interchangeable and have very specific
                       Note: Do not over tighten or bearing damage will occur.                  requirements for proper fit and adjustment. If you have any
                                                                                                questions regarding the headset used on your specific bicycle,                                           Lower Cup
                                                                                                or are in need of service, please contact your local dealer for                                                                                                   Always make sure that the
                                                                                                                                                                                                                                               Sealed Bearing
                                                                                                                                                                                                      Lower Bearing
                                                                                                                                                                                                                                                                  headset is properly adjusted and
                                                                                                assistance.                                                                                                                                                       fully tightened before riding.
                                                                                                                                                                                                       Bearing Seal                              Bearing Race
                                                                                                                                                                                                                                                (If applicable)
                                                                                                                                                                                                       Bearing Race                                               Warning: Over-tightening the
                                                                                                                                                                                                                                                                  stem bolt or headset assembly
                                                                                                                                                                                                                                                                  may cause damage to the bicycle
  30                                                                                                                                                                                                                                                              and/or injury to the rider.                  31
SADDLE AND SEAT POST                                         ADJUSTMENT
                                                                                    As mentioned in Before You Ride (Page 9), the seat can
                                                                                                                                                       The second system is Pivotal®. This uses a special seat and
                                                                                                                                                       seat post, which can only be used with other Pivotal® seats and
                                                                                                                                                       posts. You simply thread the bolt from the top of the seat into
DETAILED MAINTENANCE

                                                                                                                                                                                                                           DETAILED MAINTENANCE
                                                                                    be adjusted in height and angle to suit the individual rider.
                                                                                                                                                       the top of the seat post with an Allen key. Simply choose your
                       INSPECTION                                                   Saddle angle is a matter of personal preference but the most
                                                                                                                                                       angle and mate the teeth on the seat and teeth the post. There is
                        The seat bolt and the seat post clamp bolt should be        comfortable position will usually be found when the top of the
                                                                                                                                                       no fore and aft adjustment.
                        checked for tightness and adjustment every month. On        seat is almost parallel to the ground, or slightly raised at the
                                                                                    front.                                                             The third system is the Stealth Pivotal® which assembles
                        removing the seat post from the frame, you will notice
                                                                                                                                                       similarly to the traditional Pivotal® system, but with reverse
                        a mark about 65mm up from the bottom with the words         There are 3 types of seat systems commonly in use on Kink
                                                                                                                                                       threading from the bottom of the post.
                       “max. height” or “minimum insertion”. To avoid damage to     BMX bicycles:
                       either the seat post, the frame or possibly the rider, the
                                                                                    The first system is a combination seat/seat post, which comes      NOTE: Remember that the minimum insertion mark must remain
                       minimum insertion mark must be inside the frame.
                                                                                    at a fixed angle and is only adjustable vertically.                inside the frame assembly.

                                                                                                                                                       BRAKES
                                                                                                                                                       The correct adjustment and operation of your bicycle’s brakes
                                                                                                                                                       is extremely important for safe operation. Brakes should be
                                                                                                                                                       checked for effective operation before every ride. Frequent
                                                                                                                                                       checking of adjustment is necessary as the control cables will
                                                                                                                                                       stretch and the brake pads will become worn with use.
                                                                                                                                                       There are two types of hand operated bicycle brakes in
                                                                                                                                                       common use: side pull calipers and cantilever calipers. Both
                                                                                                                                                       utilize a handlebar mounted lever which controls a cable to
                                                                                                                                                       operate the brake. Side pull brakes are mounted to the frame
                                                                                                                                                       or fork via a single pivot point. Cantilever brakes use two brake
                                                                                                                                                       pivot arms, each mounted on separate pivots on either side of
                                                                                                                                                       the frame/fork.
  32                                                                                                                                                                                                                               33
Never ride a bicycle unless the brakes
                                  are functioning properly.
DETAILED MAINTENANCE

                                                                                                                                                                                                                                                                      DETAILED MAINTENANCE
                       INSPECTION                                                                                                     CABLES AND CABLE HOUSING
                       Brake levers should be checked for tightness at least every                                                    Cables and housing are one of the most overlooked parts
                       three months. They should be set in a comfortable position                                                     on the bicycle. The first indication that your cables and
                       within easy reach of the rider’s hands, and must not be able to                                                housing need to be replaced is an increased amount of
                       move on the handlebar. Some brake levers make use of a reach                                                   pressure needed to operate the brakes. Before every ride,
                       adjustment screw, which can be altered to the distance between                                                 check that there are no kinks or frays in the cables and      Good Housing
                                                                                                                                                                                                                           good, bad cables
                       the handlebar grip and the lever, as required. The brake pads                                                  housing. Also check that the housing is seated properly
                       should be checked for correct positioning and tightness before                                                 into each cable stop of the bicycle. It is recommended that
                       every ride, and the various bolts and nuts at least every three                                                the cables and housing are replaced at least every riding
                                                                                                                                                                                                                                                               Kink
                       months. Squeeze each brake lever to make sure they operate                                                     season to prolong the life of your bike.
                       freely and that the brake pads press hard enough on the rims
                       to stop the bike. There should be about 1mm - 2mm clearance                                                                                                                  Good Cable
                       between each pad and the rim when the brakes are not applied.
                       The brake pads must be properly centered for maximum
                       contact with the rim. Replace the brake pads if they are over
                       worn so that the grooves or pattern cannot be seen. The brake
                       cable wires should be checked for kinks, rust, broken strands or
                                                                                                                                                                                                                                                 Fray
                       frayed ends. The outer casing should also be checked for kinks,
                       stretched coils and other damage. If the cables are damaged,
                       they should be replaced.

                                                                                          Ensure the brake fixing nut is secured
                                                                                          tightly. Failure to do this may cause the                                                                              Do not ride a bicycle if there are kinks or
                                                                                          brake assembly to dislodge from the fork                                                                               frays in the cable or housing.
                                                                                          and/or seatstay.
  34                                                                                                                                                                                                                                                                          35
LUBRICATION
DETAILED MAINTENANCE

                                                                                                                                                                                                                                                                                    DETAILED MAINTENANCE
                       The brake lever and brake caliper pivot points should be                                                                  Your bike may have the rear U-brake located either on the            Note: Brake adjustments can require specialized tools and
                       lubricated with 2-3 drops of chain lube at least every three         Barrel Adjuster
                                                                                                                                                 underside of the frame seatstays, or on the topside of the           knowledge. It is recommended that you bring your bike in to
                                                                                                          Lock Nut
                       months to ensure smooth operation and to reduce wear. Cables                                                                                                                                   your local authorized dealer for expert service.
                                                                                                                                                 frame chainstays depending on your bikes frame design. BMX
                       should be greased along their entire length, after removing them                                                          U-brakes also have a number of different ways that the brake
                                                                                                                                   Brake Lever
                       from their casings, at least every six months. Always grease                                                              cables can be routed, each requiring different considerations
                                                                                                                     Brake Lever Bracket
                       new cables before fitting.                                                                                                regarding their adjustment and maintenance. If you have
                                                                                                  Cable
                                                                                                                                                 any questions regarding your bikes specific brake set-up or
                                                                                                                                                 operation, please contact you authorized dealer for assistance
                       ADJUSTMENT - U-BRAKES                                                                                Grip
                                                                                                                                                 or service.
                       As with most brake systems, minor adjustments can be made
                       with the barrel adjuster on the brake lever. To adjust, loosen              Handlebar
                                                                                                                                                 To adjust the brakes so that the brake pads are an equal
                       the barrel adjuster locknut and turn the barrel adjuster out
                                                                                                                                                 distance from the rim, you will need to adjust the brake arm
                       counter-clockwise to reduce brake pad clearance and lever
                                                                                                                                                 spring tension. There are two main types of spring tension
                       pull. To increase brake pad clearance and lever pull, turn the
                                                                                                                                                 adjustment. The first type will utilize a small screw located on
                       barrel adjuster in clockwise. When adjustment is complete, hold
                                                                                                                                                 the side of each brake arm. To increase the spring tension, turn
                       the barrel adjuster in place and turn the lock ring so that it is
                                                                                                                                                 the screw in clockwise. To decrease the spring tension, turn
                       tight against the brake lever body. This will lock the adjustment
                                                                                                                                                 the screw out counter-clockwise. The second type utilizes a
                       in place. Note that this process should only be done for very
                                                                                                                                                 spring tension-adjusting nut located at the brake arm-mounting
                       minor brake adjustments. Larger adjustments should be made
                                                                                                                                                 bolt. If the left brake pad is too close to the rim, turn the left
                       at either the brake arm pinch bolt or the straddle cable pinch
                                                                                                                                                 side tension-adjusting nut clockwise to increase clearance. If
                       bolt. To adjust, loosen the brake cable pinch bolt and either pull
                                                                                                                                                 the right brake pad is too close to the rim, turn the right side
                       more cable through or let more cable out, depending on what is
                                                                                                                                                 tension-adjusting nut counterclockwise to increase clearance.
                       needed. While holding the cable in position, re-tighten the cable
                                                                                                                                                 You should also ensure that the brake pads contact the rim in a
                       pinch bolt. As with any new brake adjustment, compress and
                                                                                                                                                 parallel fashion and are centered on the rims brake wall surface.
                       release the brake lever at least 10 times to ensure proper brake
                       operation.
  36                                                                                                                                                                                                                                                                                         37
DRIVETRAIN
                       The drivetrain of a bicycle refers to all parts that transmit power   LUBRICATION AND ADJUSTMENT                                         PEDAL ATTACHMENT
DETAILED MAINTENANCE

                                                                                                                                                                                                                                                    DETAILED MAINTENANCE
                       to the rear wheel including the pedals, chain, chainwheel, crank      Many pedals cannot be disassembled to allow access to the          NOTE: The right and left pedals of a bicycle each have a different
                       set, and freewheel.                                                   internal bearings and axle. However, it is usually possible to     thread and are not interchangeable.
                                                                                             inject a little oil onto the inside bearings, and this should be   Never force a pedal into the incorrect crank arm.
                                                                                                                                                                The right pedal, which attaches to the right crank arm, is
                       PEDALS                                                                done every six months. If the pedal is the type that can be
                                                                                             fully disassembled, then the bearings should be removed,           marked ‘R’ on the end of the axle, and screws in with a
                       Pedals are available in a variety of shapes, sizes and materials,
                       and each are designed with a particular purpose in mind.              cleaned and greased every six to twelve months. Because of         clockwise thread. The left pedal, which attaches to the left
                                                                                             the wide variety of pedal types and their internal complexity,     crank arm, is marked ‘L’ on the axle, and screws in with a
                       INSPECTION                                                            disassembly procedures are beyond the scope of this manual         counter-clockwise thread. Insert the correct pedal into the
                       Pedals should be inspected every month, taking note of the            and further assistance should be sought from a specialist.         crank arm and begin to turn the thread with your fingers only.
                       following areas:                                                                                                                         When the axle is screwed all the way in, securely tighten using a
                       •   Check correct tightness into the crank arms. If pedals are                                                                           15mm wrench.
                           allowed to become loose, they will not only be dangerous but                                                                         If removing a pedal, remember that the right pedal axle must                 LEFT
                           will also cause irreparable damage to the cranks.                                                                                    be turned counter clockwise, i.e. the reverse of when fitting.
                       •   Check that pedal bearings are properly adjusted. Move the                                                                            If replacing the original pedals with a new set, make sure the
                           pedals up and down, and right to left, and also rotate them                                                                          size and the axle thread is compatible with the cranks on your
                           by hand. If you detect any looseness or roughness in the                                                                             bicycle. Bicycles use one of two types of cranks and these
                           pedal bearings then adjustment, lubrication or replacement                                                                           use different axle threads. Your bike may be equipped with
                           is required.                                                                                                                         cranks that are a one piece design with no separate axle. These
                       •   Ensure that the front and rear pedal reflectors are clean and                                                                        operate with pedals that have a 1/2”(12.7mm) thread. Bikes
                           securely fitted.                                                                                                                     equipped with three piece crank sets with a separate axle, left
                                                                                                                                                                crank and right crank, use a slightly larger 9/16”(14mm) thread.

                                                                                                                                                                NOTE: Never try and force a pedal with the wrong thread size into
                                                                                                                                                                a bicycle crank.
                                                                                                                                                                                                                                     RIGHT

  38                                                                                                                                                                                                                                                        39
CRANKSET                                                            The second type of bottom bracket (Mid BB – p.42-43, diag.                                                         Splined 3 piece crank with sealed bearings
                                                                                           2,3,4) consists of two bearings that are pressed directly into
                       The crank set refers to the crank arms, chain ring, spindle,
                                                                                           the frame and do not require adjustment or lubrication. Mid                                                                                     Crank Arm
                       and bottom bracket bearing assembly. There are two general
DETAILED MAINTENANCE

                                                                                                                                                                                                                                                                                                       DETAILED MAINTENANCE
                                                                                           bottom brackets require a specially designed bottom bracket                                                                        Pinch Bolt
                       types of crank sets commonly found on BMX bikes; one-piece                                                                                                                                                               Sprocket Bolt
                                                                                           shell that accommodate specifically sized sealed bearings.
                       cranks, where the crank arms and spindle are combined                                                                                                                                           Seal Cartridge
                                                                                                                                                                                                                          Bearing
                       into one continuous piece, and what are often referred to as
                       three-piece cranks. The three-piece crank set consists of two       In addition to the different bottom bracket bearing assemblies,
                       separate crank arms and a separate bottom bracket spindle.          there are also two main types of spindles used. These types
                       The crank arms bolt directly on to the spindle. One-piece cranks    differ in the way that the crank arm interfaces with the spindle
                       are generally found on more basic, general use BMX bikes while      itself.
                       three-piece type cranks will be found on more advanced BMX
                                                                                                                                                                                                                             Spacer                    Bearing Cup
                       bikes. Please take the time to familiarize yourself with the type   The first type uses a multi sided, tapered interface between
                       of crank set used on your bicycle.                                                                                                                                                                                  Splined Spindle
                                                                                           the crank arm and spindle. This type is usually found on the
                                                                                           adjustable type bottom brackets, but can also be found on some
                                    Never ride your bike if the cranks are
                                    loose. This may be dangerous and will                  nonadjustable cartridge units.
                                    damage the crank arms beyond repair.                                                                                      INSPECTION AND ADJUSTMENT                                                    In general, bottom bracket bearing adjustment and service
                                                                                                                                                                                                                                           usually requires specialized tools and knowledge. It is
                                                                                                                                                              It is important to check your crankset and bottom bracket for
                                                                                           The second type utilizes a series of splines that help lock the                                                                                 recommended that you bring your bike in to your local
                                                                                                                                                              proper adjustment on a regular basis. For 3-piece type cranks,
                       BOTTOM BRACKET                                                      crank arm into place and provide a stronger and more secure                                                                                     authorized dealer for this service.
                                                                                                                                                              you should make sure that both the crank axle bolts as well as
                       There are 2 types of bottom bracket styles found on Kink BMX        fitting. This type of system is commonly found on racing style
                                                                                                                                                              any crank arm pinch bolts are properly tightened. To check for
                       bikes. All one-piece cranks and some three-piece crank sets         BMX bikes as well as more advanced freestyle BMX bikes. When
                                                                                                                                                              proper adjustment for any crank, grab the crank arms and try to
                       utilize a standard adjustable bearing bottom bracket. This type     working with a splined system, it is important to be sure that
                                                                                                                                                              move them from side to side. The crank arms should not be able
                       of system (American BB – p.42 diag. 1) consists of two bearing      the crank arms are properly lined up with one another once
                                                                                                                                                              to move on the spindle and there should not be any play in the
                       cups that are pressed into the frame, a series of loose ball        installed. It is also important to apply grease to the splines
                                                                                                                                                              bottom bracket bearing assembly. You should also check to be
                       bearings, an adjustable bearing race that threads directly on to    before any reassembly.
                                                                                                                                                              sure the bearings run smoothly. With the chain removed from
                       the spindle, and a lock nut, which also threads on to the spindle
                                                                                                                                                              the chainwheel, spin the cranks around. They should be able to
                       to lock the adjustment into place.
                                                                                                                                                              spin freely and smoothly. If not, then adjustment or lubrication
                                                                                                                                                              will be needed.

 40                                                                                                                                                                                                                                                                                                              41
DETAILED MAINTENANCE   1                                     3

                                                                                                               DETAILED MAINTENANCE
                       3-piece Crankset with American BB     2-piece Crankset with Sealed Mid BB (8-Spline)

                       2                                     4

                       3-piece Crankset with Sealed Mid BB   2-piece Crankset with Sealed Mid BB (48-Spline)
 42                                                                                                                    43
MISCELLANEOUS                                                                                                                               TROUBLESHOOTING
                       REFLECTORS
DETAILED MAINTENANCE

                                                                                                                                                                                                                                                                                                  DETAILED MAINTENANCE
                                                                                                                                                                   PROBLEM                                   POSSIBLE CAUSE                           SOLUTION
                       Your bicycle is supplied with one front (white), one rear (red), two wheel (white), and four pedal (orange) reflectors. (Please Note:
                                                                                                                                                                   Slipping Chain                            •   Excessively worn/chipped chainring   •   Replace chainring, sprockets an chain
                       Sidewalk bikes, 12” and under, may not have reflectors.) These are an important safety and legal requirement, and should remain
                                                                                                                                                                                                                 or freewheel sprocket teeth          •   Replace chain
                       securely fitted and in good, clean condition at all times. Periodically, inspect all reflectors, brackets and mounting hardware for signs
                                                                                                                                                                                                             •   Chain worn/stretched                 •   Lubricate or replace link
                       of wear or damage. Replace immediately if damage is found.
                                                                                                                                                                                                             •   Stiff link in chain                  •   Seek advice at a bicycle shop
                                                                                                                                                                                                             •   Non compatible chain/chainring/
                                                                                                                                                                                                                 freewheel
                                                                                                                                                                   Chain Jumping off freewheel sprocket or   •   Chainring out of true                •   Re-true if possible, or replace
                                                                                                                                                                   chainring                                 •   Chainring loose                      •   Tighten mounting bolts
                                                                                                                                                                                                             •   Chainring teeth bent or broken       •   Repair or replace chainring/set
                                                                                                                                                                                                             •   Improper chain adjustment

                                                                                                                                                                   Constant clicking noises when pedaling    •   Stiff chain link                     •   Lubricate chain/adjust chain link
                                                                                                                                                                                                             •   Loose pedal axle/bearings            •   Adjust bearings/axle nut
                                                                                                                                                                                                             •   Loose bottom bracket axle/bearings   •   Adjust bottom bracket
                                                                                                                                                                                                             •   Bent bottom bracket or pedal axle    •   Replace bottom bracket axle or pedals
                                                                                                                                                                                                             •   Loose crankset                       •   Tighten crank bolts
                                                                                                                                                                   Grinding noise when pedaling              •   Pedal bearings too tight             •   Adjust bearings
                                                                                                                                                                                                             •   Bottom bracket bearings too tight    •   Adjust bearings
                                                                                                                                                                                                             •   Rear hub issues

 44                                                                                                                                                                                                                                                                                                       45
TROUBLESHOOTING                                                                                                          TROUBLESHOOTING
DETAILED MAINTENANCE

                                                                                                                                                                                                                                                            DETAILED MAINTENANCE
                       PROBLEM                                 POSSIBLE CAUSE                            SOLUTION                               PROBLEM                     POSSIBLE CAUSE                         SOLUTION
                       Brakes not working effectively          •   Brake pads worn down                  •   Replace brake pads                 Steering not Accurate   •     Wheels not aligned in frame      •    Align wheels correctly
                                                               •   Brake pads/rim greasy, wet or dirty   •   Clean pads and rim                                         •     Headset loose or binding         •    Adjust/tighten headset
                                                               •   Brake cables are binding/stretched/   •   Clean/adjust/replace cables/lube                           •     Front forks or frame bent        •    Take bike to a bike shop for possible
                                                                   damaged                               •   Adjust brake levers/lube                                   •     Wheel and bars not aligned            frame realignment
                                                               •   Brake levers are binding              •   Center brakes                                                                                     •    Check stem and fork alignment
                                                               •   Brakes out of adjustment
                                                                                                                                                Frequent Punctures      •    Inner tube old or faulty          •     Replace inner tube
                       When applying the brakes they squeal/   •   Brake pads worn down                  •   Replace pads                                               •    Tire tread/casing worn            •     Replace tire
                       squeak                                  •   Brake pad toe-in incorrect            •   Correct pad toe-in                                         •    Tire unsuited to rim              •     Replace with correct tire
                                                               •   Brake pads/rim dirty or wet           •   Clean pads and rim                                         •    Tire not checked after previous   •     Remove sharp object embedded in tire
                                                               •   Brake arms loose                      •   Tighten mounting bolts                                          puncture                          •     Correct tire pressure
                       Knocking or shuddering when applying    •   Bulge in the rim or rim out of true   •   True wheel or take to a bike                               •    Tire pressure too low             •     File down spoke
                       brakes                                  •   Brake mounting bolts loose                shop for repair                                            •    Spoke protruding into rim
                                                               •   Brakes out of adjustment              •   Tighten bolts
                                                               •   Fork loose in head tube               •   Center brakes and/or adjust
                                                                                                             brake pad toe-in
                                                                                                         •   Tighten headset
                       Wobbling Wheel                          •   Axle broken                           •   Replace axle
                                                               •   Wheel out of true                     •   True wheel
                                                               •   Hub comes loose                       •   Adjust hub bearings
                                                               •   Headset binding                       •   Adjust headset
                                                               •   Hub bearings collapsed                •   Replace bearings
                                                               •   Loose spokes
                                                               •   Tire bead not seated correctly

 46                                                                                                                                                                                                                                                                  47
It’s important to your performance, enjoyment and safety to                    2.   While pushing the wheel firmly to the top of the slots in the fork
                                                                                                                                                                               B. BRAKES                                                           Most brakes have some form of quick release mechanism
                  understand how things work on your bicycle. Even if you’re an                       dropouts, and at the same time centering the wheel rim in the fork,                                                                          to allow the brake shoes to clear the tire when a wheel is
                                                                                                                                                                               NOTE: For most effective braking, use both brakes and apply them
                  experienced bicyclist, don’t assume that the way things work                        use a six-inch adjustable wrench or a 17mm box wrench to tighten                                                                             removed or reinstalled. When the brake quick release is in the
                                                                                                                                                                               simultaneously.
                  on your new bike is the same as how they work on older bikes.                       the axle nuts as tight as you can.                                                                                                           open position, the brakes are inoperative. Make sure that you
HOW THINGS WORK
                                                                                                                                                                               WARNING: Sudden or excessive application of the front brake

                                                                                                                                                                                                                                                                                                                        HOW THINGS WORK
                  Be sure to read and to understand this section of the Manual. If               3.   Close the brake shoes; then spin the wheel to make sure that it is                                                                           understand the way the brake quick release works on your bike
                                                                                                                                                                               may pitch the rider over the handlebars, causing serious injury
                  you have even the slightest doubt as to whether you understand                      centered in the frame and clears the brake shoes.                                                                                            and check each time to make sure both brakes work correctly
                                                                                                                                                                               or death.
                  something, talk to a qualified specialist.                                                REMOVING A BOLT-ON REAR WHEEL                                                                                                          before you get on the bike.

                                                                                                 1.   Open the rear brake shoes.
                                                                                                                                                                               1. HOW BRAKES WORK
                  A. REMOVING AND INSTALLING                                                     2.   With a box wrench or a six-inch adjustable wrench, loosen the two
                                                                                                                                                                                                                                                   Brakes are designed to control your speed, not just to stop
                  BOLT-ON WHEELS                                                                      axle nuts.
                                                                                                                                                                                                                                                   the bike. Maximum braking force for each wheel occurs at
                             REMOVING A BOLT-ON FRONT WHEEL                                                                                                                    It’s important to your safety that you instinctively know which     the point just before the wheel “locks up” (stops rotating) and
                                                                                                 3.   Remove chain from driver by pushing axle against dropouts. NOTE:
                                                                                                                                                                               brake lever controls which brake on your bike. In the U.S., bikes   starts to skid. Once the tire skids, you actually lose most of
                  1.   Open up the brake shoes.                                                       if your chain is too tight you may need to break it in order to remove
                                                                                                                                                                               are required to be set up with the right brake lever controlling    your stopping force and all directional control. You need to
                  2.   With a 17mm box wrench or a six inch adjustable wrench, loosen the             your wheel.
                                                                                                                                                                               the rear brake, and the left lever controlling the front brake.     practice slowing and stopping smoothly without locking up a
                       two axle nuts.                                                            4.   Lift the rear wheel off the ground a few inches and push the wheel
                                                                                                                                                                                                                                                   wheel. The technique is called progressive brake modulation.
                  3.   If your front fork has a clip-on type secondary retention device,              forward and down until it comes out of the rear dropouts.
                                                                                                                                                                               The braking action of a bicycle is a function of the friction       Instead of jerking the brake lever to the position where you
                       disengage it and go to step (4). If your front fork has an integral                  INSTALLING A BOLT-ON REAR WHEEL                                                                                                        think you’ll generate appropriate braking force by squeezing the
                                                                                                                                                                               between the brake surfaces -- usually the brake shoes and
                       secondary retention device, loosen the axle nuts about six full                                                                                                                                                             lever, progressively increasing the braking force. If you feel the
                                                                                                 1.   Put the chain on to the smallest sprocket. Then, insert the wheel
                                                                                                                                                                               the wheel rim. To make sure that you have maximum friction
                       turns; then go to step (4).                                                                                                                                                                                                 wheel begin to lock up, release pressure just a little to keep the
                                                                                                      into the frame dropouts and pull it all the way in to the dropouts.
                                                                                                                                                                               available, keep your wheel rims and brake shoes clean and free
                  4.   Raise the front wheel a few inches off the ground and tap the top of           The axle nut washers should be on the outside, between the frame                                                                             wheel rotating just short of lockup. It’s important to develop a
                                                                                                                                                                               of lubricants, waxes or polishes.
                       the wheel with the palm of your hand to knock the wheel out of the             and the axle nut.                                                                                                                            feel for the amount of brake lever pressure required for each
                       fork ends.                                                                                                                                                                                                                  wheel at different speeds and on different surfaces. To better
                                                                                                 2.   Place chain back over driver, or reattach your chain if you use a
                                                                                                                                                                               Make sure that your hands can reach and squeeze the brake           understand this, experiment a little by walking your bike and
                             INSTALLING A BOLT-ON FRONT WHEEL                                         master link. Make sure chain is taught before you tighten the axles.
                                                                                                                                                                               levers comfortably. If your hands are too small to operate the      applying different amounts of pressure to each brake lever,
                  1.   With the steering fork facing forward, insert the wheel between the       3.   Tighten the axle nuts as tightly as you can, using a six-inch adjust-
                                                                                                                                                                               levers comfortably, consult your dealer before riding the bike.     until the wheel locks.
                       fork blades so that the axle seats firmly at the top of the slots which        able wrench or a 17mm box wrench.
                                                                                                                                                                               The lever reach may be adjustable; or you may need a different
                       are at the tips of the fork blades. The axle nut washers should be
                                                                                                 4.   Close the brake; then spin the wheel to make sure that it is centered    brake lever design.
                       on the outside, between the fork blade and the axle nut. If your bike
                                                                                                      in the frame and clears the brake shoes.
                       has a clip-on type secondary retention device, engage it.

  48                                                                                                                                                                                                                                                                                                                          49
When you apply one or both brakes, the bike begins to slow, but   Everything changes when you ride on loose surfaces or in wet           C. TIRES AND TUBES                                                     Tire pressure is given either as maximum pressure or as a
                  your body wants to continue at the speed at which it was going.   weather. Tire adhesion is reduced, so the wheels have less                                                                                    pressure range. How a tire performs under different terrain or
                                                                                                                                                           1. TIRES
                  This causes a transfer of weight to the front wheel (or, under    cornering and braking traction and can lock up with less brake                                                                                weather conditions depends largely on tire pressure. Inflating
                                                                                                                                                           Bicycle tires are available in many designs and specifications,
                  heavy braking, around the front wheel hub, which could send       force. Moisture or dirt on the brake shoes reduces their ability                                                                              the tire to near its maximum recommended pressure gives the
                                                                                                                                                           ranging from general-purpose designs to tires designed to
HOW THINGS WORK

                                                                                                                                                                                                                                                                                                          HOW THINGS WORK
                  you flying over the handlebars). A wheel with more weight on it   to grip. The way to maintain control on loose or wet surfaces is                                                                              lowest rolling resistance; but also produces the harshest ride.
                                                                                                                                                           perform best under very specific weather or terrain conditions.
                  will accept greater brake pressure before lockup; a wheel with    to go more slowly to begin with.                                                                                                              High pressures work best on smooth, dry pavement. Very low
                                                                                                                                                           Your bicycle has been equipped with tires which the bike’s
                  less weight will lock up with less brake pressure. So, as you                                                                                                                                                   pressures, at the bottom of the recommended pressure range,
                                                                                                                                                           manufacturer felt were the best balance of performance and
                  apply brakes and your weight shifts forward, you need to shift                                                                                                                                                  give the best performance on smooth, slick terrain such as
                                                                                    2. ADJUSTING YOUR BRAKES                                               value for the use for which the bike was intended. If, once you’ve
                  your body toward the rear of the bike, to transfer weight back                                                                                                                                                  hard-packed clay, and on deep, loose surfaces such as deep, dry
                                                                                    If either brake lever on your bike fails the Mechanical Safety         gained experience with your new bike, you feel that a different
                  on to the rear wheel; and at the same time, you need to both                                                                                                                                                    sand. Tire pressure that is too low for your weight and the riding
                                                                                    Check you can restore brake lever travel by turning the                tire might better suit your riding needs, your dealer can help you
                  decrease rear braking and increase front braking force. This                                                                                                                                                    conditions can cause a puncture of the tube by allowing the tire
                                                                                    brake cable adjusting barrel counterclockwise, then lock the           select the most appropriate design.
                  is even more important on steep descents, because descents                                                                                                                                                      to deform sufficiently to pinch the inner tube between the rim
                                                                                    adjustment in by turning the barrel’s lock nut clockwise as far as     The size, pressure rating, and on some high-performance tires
                  shift weight forward. The keys to effective speed control and                                                                                                                                                   and the riding surface.
                                                                                    it will go. If the lever still fails the Mechanical Safety Check, or   the specific recommended use, are marked on the sidewall of
                  safe stopping are controlling wheel lockup and weight transfer.
                                                                                    you have any question about whether your brakes are working                                                                                   CAUTION: Pencil type automotive tire gauges and gas station
                  Practice braking and weight transfer techniques where there is                                                                           the tire. The part of this information which is most important to
                                                                                    properly have your dealer check the brakes.                                                                                                   air hose pressure settings can be inaccurate and should not be
                  no traffic or other hazards and distractions.                                                                                            you is Tire Pressure.
                                                                                                                                                                                                                                  relied upon for consistent, accurate pressure readings. Instead,
                                                                                                                                                           WARNING: Never inflate a tire beyond the maximum pressure              use a high quality dial gauge.
                                                                                                                                                           marked on the tire’s sidewall. Exceeding the recommended
                                                                                                                                                                                                                                  Check inflation as described in you’ll know how correctly inflated
                                                                                                                                                           maximum pressure may blow the tire off the rim, which could
                                                                                                                                                                                                                                  tires should look and feel. Some tires may need to be brought up
                                                                                                                                                           cause damage to the bike and injury to the rider and bystanders.
                                                                                                                                                                                                                                  to pressure every week or two.
                                                                                                                                                           The best way to inflate a bicycle tire to the correct pressure is
                                                                                                                                                           with a bicycle pump.                                                   Some special high-performance tires have unidirectional treads:
                                                                                                                                                                                                                                  their tread pattern is designed to work better in one direction
                                                                                                                                                           CAUTION: Gas station air hoses move a large volume of air very
                                                                                                                                                                                                                                  than in the other. The sidewall marking of a unidirectional tire will
                                                                                                                                                           rapidly, and will raise the pressure in your tire very rapidly. To
                                                                                                                                                                                                                                  have an arrow showing the correct rotation direction. If your bike
                                                                                                                                                           avoid over inflation when using a gas station air hose, put air into
                                                                                                                                                                                                                                  has unidirectional tires, be sure that they are mounted to rotate
                                                                                                                                                           your tire in short, spaced bursts.
                                                                                                                                                                                                                                  in the correct direction.

  50                                                                                                                                                                                                                                                                                                             51
You can also read