An Evaluation of Wheel-Track Systems: Abridged Version for Introduction to Robotics Course - Hannah Lyness - Carnegie Mellon ...

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An Evaluation of Wheel-Track Systems: Abridged Version for Introduction to Robotics Course - Hannah Lyness - Carnegie Mellon ...
An Evaluation of Wheel-Track Systems:
         Abridged Version for
       Introduction to Robotics
                Course
                      Hannah Lyness
               MSR Thesis Presentation
   Committee: Dimitrios Apostolopoulos (Head), David Wettergreen,
                         Venkat Rajagopalan

                                                                    1
An Evaluation of Wheel-Track Systems: Abridged Version for Introduction to Robotics Course - Hannah Lyness - Carnegie Mellon ...
Presentation Outline
   Introduction
   Motivation
   Research Question
   Technology History
   A Novel Wheel-Track Design
   Prototype Testing
   Terramechanics Background
   Comparative Evaluation
   Conclusion

                                      2
An Evaluation of Wheel-Track Systems: Abridged Version for Introduction to Robotics Course - Hannah Lyness - Carnegie Mellon ...
Wheels and Tracks Each Offer Different
            Advantages
    Wheels                                                                                     Tracks

      “HMMWV (Humvee) High-Mobility Multipurpose Wheeled Vehicle, United States of America.” The Global Armoured and Counter-IED
      Vehicles Market 2011-2021. http://www.army-technology.com/projects/hmmvv/, Jason Fudge. M1A1 Abrams Tank 4th Tank Battalion.
      Nov. 22, 2008. URL: http://military-photo.blogspot.com/2008/11/m1a1-abrams-tank-4th-tank-battalion.html (visited on 08/13/2016).

                                                   Introduction                                                                          3
An Evaluation of Wheel-Track Systems: Abridged Version for Introduction to Robotics Course - Hannah Lyness - Carnegie Mellon ...
Wheels and Tracks Each Offer Different
            Advantages
     Wheels                                                                                      Tracks
 Lower system losses

        “HMMWV (Humvee) High-Mobility Multipurpose Wheeled Vehicle, United States of America.” The Global Armoured and Counter-IED
        Vehicles Market 2011-2021. http://www.army-technology.com/projects/hmmvv/, Jason Fudge. M1A1 Abrams Tank 4th Tank Battalion.
        Nov. 22, 2008. URL: http://military-photo.blogspot.com/2008/11/m1a1-abrams-tank-4th-tank-battalion.html (visited on 08/13/2016).

                                                     Introduction                                                                          3
An Evaluation of Wheel-Track Systems: Abridged Version for Introduction to Robotics Course - Hannah Lyness - Carnegie Mellon ...
Wheels and Tracks Each Offer Different
             Advantages
       Wheels                                                                                      Tracks
  Lower system losses

Lower acoustic signature

Reduced fuel consumption

          “HMMWV (Humvee) High-Mobility Multipurpose Wheeled Vehicle, United States of America.” The Global Armoured and Counter-IED
          Vehicles Market 2011-2021. http://www.army-technology.com/projects/hmmvv/, Jason Fudge. M1A1 Abrams Tank 4th Tank Battalion.
          Nov. 22, 2008. URL: http://military-photo.blogspot.com/2008/11/m1a1-abrams-tank-4th-tank-battalion.html (visited on 08/13/2016).

                                                       Introduction                                                                          3
An Evaluation of Wheel-Track Systems: Abridged Version for Introduction to Robotics Course - Hannah Lyness - Carnegie Mellon ...
Wheels and Tracks Each Offer Different
             Advantages
       Wheels                                                                                      Tracks
  Lower system losses                                                 Larger contact surface patch

Lower acoustic signature

Reduced fuel consumption

          “HMMWV (Humvee) High-Mobility Multipurpose Wheeled Vehicle, United States of America.” The Global Armoured and Counter-IED
          Vehicles Market 2011-2021. http://www.army-technology.com/projects/hmmvv/, Jason Fudge. M1A1 Abrams Tank 4th Tank Battalion.
          Nov. 22, 2008. URL: http://military-photo.blogspot.com/2008/11/m1a1-abrams-tank-4th-tank-battalion.html (visited on 08/13/2016).

                                                       Introduction                                                                          3
An Evaluation of Wheel-Track Systems: Abridged Version for Introduction to Robotics Course - Hannah Lyness - Carnegie Mellon ...
Wheels and Tracks Each Offer Different
             Advantages
       Wheels                                                                                      Tracks
  Lower system losses                                                 Larger contact surface patch

Lower acoustic signature                                                               Reduced sinkage

Reduced fuel consumption                                            Increased stability while firing

          “HMMWV (Humvee) High-Mobility Multipurpose Wheeled Vehicle, United States of America.” The Global Armoured and Counter-IED
          Vehicles Market 2011-2021. http://www.army-technology.com/projects/hmmvv/, Jason Fudge. M1A1 Abrams Tank 4th Tank Battalion.
          Nov. 22, 2008. URL: http://military-photo.blogspot.com/2008/11/m1a1-abrams-tank-4th-tank-battalion.html (visited on 08/13/2016).

                                                       Introduction                                                                          3
An Evaluation of Wheel-Track Systems: Abridged Version for Introduction to Robotics Course - Hannah Lyness - Carnegie Mellon ...
Wheels and Tracks Each Offer Different
             Advantages
        Wheels                                                                                      Tracks
   Lower system losses                                                 Larger contact surface patch

 Lower acoustic signature                                                               Reduced sinkage

Reduced fuel consumption                                             Increased stability while firing

Lower resistance to turning                                                Formatted for point turns

           “HMMWV (Humvee) High-Mobility Multipurpose Wheeled Vehicle, United States of America.” The Global Armoured and Counter-IED
           Vehicles Market 2011-2021. http://www.army-technology.com/projects/hmmvv/, Jason Fudge. M1A1 Abrams Tank 4th Tank Battalion.
           Nov. 22, 2008. URL: http://military-photo.blogspot.com/2008/11/m1a1-abrams-tank-4th-tank-battalion.html (visited on 08/13/2016).

                                                        Introduction                                                                          3
An Evaluation of Wheel-Track Systems: Abridged Version for Introduction to Robotics Course - Hannah Lyness - Carnegie Mellon ...
Large Ground Vehicles are Vital for Modern
               Warfare

 “We do need a new ground armored platform for our
  mechanized infantry and our tanks”
  – Army Chief of Staff General Mark Milley
            Priorities for Our Nation’s Army with General Mark A. Milley. https://www.csis.org/events/priorities-our-nations-army-general-mark-milley .
            Gulf War: Some Lessons Learned https://www.defensemedianetwork.com/stories/gulf-war-20th-some-lessons-learned-from-the-land-war/

                                                           Motivation                                                                                     4
An Evaluation of Wheel-Track Systems: Abridged Version for Introduction to Robotics Course - Hannah Lyness - Carnegie Mellon ...
Mobility is Key for Military Vehicles
 Increasing number of battles fought in cities

         https://www.haaretz.com/middle-east-news/isis-controlled-ramadi-facing-final-iraqi-army-assault-1.5382116

                                                    Motivation                                                       5
Vehicle Configuration Varies Greatly Across
                  Armies
       HMMWV                                                                                      M1126 Stryker

    >200,000x as of 2016
Research Question

How can we design and evaluate
devices that combine the benefits
   of both wheels and tracks?

             Research Question      7
Research Question
How can we design and evaluate devices that combine the
         benefits of both wheels and tracks?
   What has been tried in the past?
   How is NREC designing their wheel-track system?
   Do NREC’s prototypes show promise for use on a real vehicle?
   How is performance estimated for wheeled and tracked
    vehicles?
   How does the expected performance of NREC’s design
    compare to other systems?

                            Research Question               8
Beginning of Wheel Innovation
Nicolas-Joseph Cugnot’s Steam-Powered Automobile:
                       1769

         Automotive History. San Diego Museum of Automotive History. URL: http://sdautomuseum.org/education/automotive-history

                                                       History                                                                   9
Early Technological Milestones

Volcanized Rubber:                                                   The Pneumatic Tire:
      1844                                                           Popularized 1894

        Charles Goodyear. “Improvements in the Manner of Preparing Fabrics of Caotchouc or India-Rubber”. US 3633. June 15, 1844.
        John Boyd Dunlop. “Pneumatic Tire”. US 523270. July 17, 1894.

                                                   History                                                                          10
Early Technological Milestones
                     The Pneumatic Tire:
                     Popularized 1894

   Abbsry New and Used Tires. “Diagram of Radial Tire Parts and Wear Signs. 2015. URL:
   http://www.abbsrytire.com/diagramtire.htm.

                                              History                                    11
Start of Off-Road Vehicle Design
    Adolphe Kegresse’s Motor-Sledge:
                 1914

    A 1916 Packard Twin-6 touring car from tsar Nicholas II of Russia equipped with Kegresse system (1917). URL:
    https://upload.wikimedia.org/wikipedia/commons/thumb/9/92/Russo-balt5.jpg/520px-Russo-balt5.jpg

                                                      History                                                      12
Early Track Designs
Interconnected Units:                                                           Continuous Track:
       1950s                                                                         1960s

          Arthyr E. Benson. “Pneumatic Track”. US 32746811. May 22, 1956., Walton W. Cushman. “Endless tread and track assembly”. US 2867480.
          Jan. 6, 1959.
          Giovanni Bonmartini. “Pneumatic tubular track, driving and carrying device”. US 3155436. Nov. 3, 1964.

                                                          History                                                                               13
Alternative Wheel Designs

The Resilient Wheel:                                     The Nonpneumatic Wheel:
       1909                                                       2001

         William L. Martin. “Resilient Wheel”. US 927154. July 6, 1909.
         Francois Hottebart. “Nonpneumatic deformable wheel”. US 6170544. Jan. 9, 2001.

                                                    History                               14
Alternative Wheel Designs
      Central Tire Inflation System:
                  1942

 “Central Tire Inflation System.” Spicer Drivetrain Products. 2017. http://spicerparts.com/parts/axle/commercial-off-
 highway/central-tire-inflation-system-ctis

                                                History                                                                 15
Hybrid Designs
Over Tire Tracks:                                                                         Track N Go:
     1955                                                                                    2013

        Roy A. Crop. “Wheeled vehicle convertible to crawler type”. US 2698667. Jan. 4, 1955.
        About Us. AD Boivin Inc. 2017. URL: http://trucktracks.com/en/aboutus/

                                                     History                                            16
Hybrid Designs
Elbit VIPeR:                                                     Mattracks 4TS Tire-Track:
   2009                                                                   2014

      Cody Underwood, Military.com. ”Robotic Warriors: The Viper”. 2017-08-23. http://www.military.com/video/logistics-and-
      supplies/military-equipment/robotic-warriors-the-viper/2625125923001.
      Dan Laux and Jason Alef. Tire to Track Transforming System. PDF file. ISTVS 8th Americas Regional Conference, Detroit, MI,
      Sept. 12, 2016.
                                                  History                                                                          17
NREC’s Concept
 Enhance vehicle mobility and agility through a device
  that changes from a wheel to track at speed
   • Capture efficiency benefits of a wheel
   • Obtain higher surface area that a track affords

                       A Novel Wheel-Track Design      18
Factors that Limit Vehicle Torque
 Engine
   • Not enough power delivered to wheels
 Weight Distribution
   • Not enough normal force
 Friction
   • Wheels slip on ground surface
 Soil Shear
   • Soil fails under vehicle

            http://www.frc.ri.cmu.edu/projects/lri/scarab/images/WA_testing/gallery.html, https://i.ytimg.com/vi/Fyj4Q5khK9A/hqdefault.jpg,
            https://www.budgetdirect.com.au/blog/how-to-get-your-car-unstuck-from-mud-or-sand.html

                                            Terramechanics Background                                                                         75
Mohr-Coulomb Criterion

    • c is the soil cohesion
    • Φ is the soil’s angle
      of internal friction

                        Terramechanics Background   76
Thrust
 Multiply stress by area:
   • Increase c, increase strength
   • Increase φ, increase strength

            Paul Muench Sean Laughery Grant Gerhart. Evaluating Vehicle Mobility Using Bekker’s Equations. PDF file. Aug. 21, 2000.
            URL: www.dtic.mil/cgi-bin/GetTRDoc?AD=ADA457941

                                          Terramechanics Background                                                                   77
Thrust
 Multiply stress by area:
   • Increase c, increase strength
   • Increase φ, increase strength
 Slip term:

            Paul Muench Sean Laughery Grant Gerhart. Evaluating Vehicle Mobility Using Bekker’s Equations. PDF file. Aug. 21, 2000.
            URL: www.dtic.mil/cgi-bin/GetTRDoc?AD=ADA457941

                                          Terramechanics Background                                                                   77
Thrust
 Multiply stress by area:
   • Increase c, increase strength
   • Increase φ, increase strength
 Slip term:
 Drawbar Pull:
   • Difference between thrust and resistances

            Paul Muench Sean Laughery Grant Gerhart. Evaluating Vehicle Mobility Using Bekker’s Equations. PDF file. Aug. 21, 2000.
            URL: www.dtic.mil/cgi-bin/GetTRDoc?AD=ADA457941

                                          Terramechanics Background                                                                   77
Thrust
 Multiply stress by area:
   • Increase c, increase strength
   • Increase φ, increase strength
 Slip term:
 Drawbar Pull:
   • Difference between thrust and resistances
 Pull coefficient:

            Paul Muench Sean Laughery Grant Gerhart. Evaluating Vehicle Mobility Using Bekker’s Equations. PDF file. Aug. 21, 2000.
            URL: www.dtic.mil/cgi-bin/GetTRDoc?AD=ADA457941
            M.G. Bekker. Mechanics of Off-The-Road Locomotion. Institution of Mechanical Engineers James Clayton Lecture, July 10,
            1962. URL: http://www.dtic.mil/dtic/tr/fulltext/u2/a457955.pdf
                                         Terramechanics Background                                                                    77
Semi Empirical Representations of
         Terramecanic Properties
 Compaction

         Richard Goetz Sean Laughery Grant Gerhart. Bekker’s Terramechanics Model for Offroad Vehicle Research. PDF file. Aug. 18,
         1999.

                                                  Motivation
Semi Empirical Representations of
         Terramecanic Properties
 Bulldozing

           M.G. Bekker. Mechanics of Off-The-Road Locomotion. Institution of Mechanical Engineers James Clayton Lecture, July 10,
           1962. URL: http://www.dtic.mil/dtic/tr/fulltext/u2/a457955.pdf

                                                    Motivation
Semi Empirical Representations of
         Terramecanic Properties
 Sinkage

            Richard Goetz Sean Laughery Grant Gerhart. Bekker’s Terramechanics Model for Offroad Vehicle Research. PDF file. Aug. 18,
            1999.

                                                     Motivation
Low Ground Pressure is Vital for Traveling
             on Soft Terrain
 Ground pressure often directly correlates to percent
  of traversable landscapes

           William E. Willoughby Jody D. Priddy. “Clarification of vehicle cone index with reference to mean maximum pressure”. In: Journal of
           Terramechanics 43.2 (Apr. 2006), pp. 85–96. URL: http://www.sciencedirect.com/science/article/pii/S0022489804001120,

                                              Terramechanics Background                                                                          78
Ground Pressure
 Most simply: weight divided by contact patch
   •
 However, pressure is not constant under a body

   • Mean Maximum Pressure
   • Vehicle Cone Index
           https://www.tekscan.com/force-plate-pressure-technology, D. Rowland. A Review of Vehicle Design for Soft Ground Operation.
           5th International Conference for Terrain Vehicle Systems, 1975. URL: http://www.slideshare.net/wolfhag/tracked-vehicle-ground-
           pressure

                                          Terramechanics Background                                                                         79
Comparison of Existing Technologies
      HMMWV                                      Example Vehicle                   M113

 Weight: 2.75 tons                         Weight: 10 tons                   Weight: 13.6 tons
Wheel Width: 12.5 in                  Wheel/Track Width: 14 in               Track Width: 15 in
Wheel Diameter: 37 in                   Wheel Diameter: 33 in               Track Length: 105 in
                                         Track Length: 100 in                 Track Pitch: 6 in
                                           Track Pitch: 6 in              Wheel Diameter: 23.62 in
                                     Track Wheel Diameter: 20 in

               http://www.military-today.com/trucks/hmmwv_images.htm
               http://www.military-today.com/apc/m113_images.htm

                                                 Comparative Evaluation                     80
Comparison of Existing Technologies

                                                                  Pull Coeficient [unitless]
 MMP and VCI [psi]

                                              Sinkage [in]
                     Comparative Evaluation                  81
Conclusions
 There is a gap in current wheel track technology for a
  device that can support a large vehicle and transition
  at speed.

           Cody Underwood, Military.com. ”Robotic Warriors: The Viper”. 2017-08-23. http://www.military.com/video/logistics-and-
           supplies/military-equipment/robotic-warriors-the-viper/2625125923001.
           Dan Laux and Jason Alef. Tire to Track Transforming System. PDF file. ISTVS 8th Americas Regional Conference, Detroit, MI,
           Sept. 12, 2016.
                                                     Conclusion                                                                         82
Conclusions
 A reconfigurable wheel track would offer a greater
  range of surface pressures compared to existing
  devices

                         Conclusion                84
Future Research
 Incorporation of
  grouser and suspension
  research
 Comparison of
  analytical and empirical
  models with
  computational
  Terramechanics
  methods
            Moreland, Scott. “Traction Processes of Wheels in Loose, Granular Soil.” Carnegie Mellon University. 2013.
            M. Mahomodi-Kaleibar, I. Javanshir, K. Asadi, A. Afkar, A. Paykani. “Optimization of suspension system of off-road vehicle for
            vehicle performance improvement.” Journal of South University. 2013.

                                                       Conclusion                                                                            85
Thank You
                                            Dimi
 for encouraging me to pursue my research as far as it could take me, from Russia to Windows XP.

                                   Dave, Venkat
                     for guiding me through the academic research process.

                 Rich, Matt, Ed, Karl, Steve, John
           for showing me how professional a professional engineering team operates.

Eugene, Nishant, Dave, Sherman, Graham, Andrew
             for translating, being soundboards for ideas and teaching me new skills.

                          The Entire NREC Team
                           for being incredibly welcoming and helpful.

                 B.J., Suzanne, Alan, and CMU RI
                              for enabling my research to happen.

     My Professors, Mentors, Family and Friends
                                    for your limitless support.

                                            Thank You                                              89
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