Harley-Davidson FLSTF Fat Boy Assembly Guide

Harley-Davidson FLSTF Fat Boy Assembly Guide
Harley-Davidson FLSTF Fat Boy




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                                Pack 09
Harley-Davidson FLSTF Fat Boy Assembly Guide
Harley-Davidson FLSTF Fat Boy


Harley-Davidson FLSTF Fat Boy

CONTENTS

Harley-Davidson FLSTF Fat Boy: Assembly Guide   74
Stage 28: Fitting the brake cable bracket
Stage 29: Fitting the left front fork
Stage 30: Fitting the right front fork




                                                     Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.
                                                     Published in the UK by De Agostini UK Ltd, Battersea Studios 2, 82 Silverthorne
                                                     Road, London SW8 3HE.
                                                     Published in the USA by De Agostini Publishing USA, Inc., 915 Broadway, Suite
                                                     609, New York, NY 10010.
                                                     All rights reserved © 2014
                                                     Warning: Not suitable for children under the age of 14. This product is not a toy and
                                                     is not designed or intended for use in play. Items may vary from those shown.




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Harley-Davidson FLSTF Fat Boy Assembly Guide
Harley-Davidson FLSTF Fat Boy: Assembly Guide

St a g e 2 8                                                                     F i nd thes e parts fro m S tag es 2 and 2 7



Fitting the brake
cable bracket
For this stage’s assembly, you will need the front fender and a type B
screw from Stage 2, and the brake cable bracket from Stage 27. You will
also need a Phillips screwdriver.



                                             Your pa rts

     The rocker covers for the
 1   Harley-Davidson Fat Boy® engine.




                                                                                                   With this stage, you receive the
                                                                                                   rocker covers, plus the bracket
                                                                                                   for the horn and a type K screw.
                                                                                                   Keep these pieces safely with
                                                                                                   the others.




     The bracket for the horn.                                    Type K screw
 2                                                                                             3




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Harley-Davidson FLSTF Fat Boy Assembly Guide
Harley-Davidson FLSTF Fat Boy: Assembly Guide

                                                                                S teps


 1




                                                                                   Find the front fender and the
                                                                                   brake cable bracket. Place the
                                                                                   bracket so that the shorter part
                                                                                   is against the fender.




 2                                                                                     3




With a screwdriver, tighten a type B screw to hold the brake cable bracket to      This stage is complete and the bracket is now fixed to the fender. Store this piece
the fender.                                                                        with the others.




                                                                                  75
Harley-Davidson FLSTF Fat Boy Assembly Guide
Harley-Davidson FLSTF Fat Boy: Assembly Guide

St a g e 2 9                                                                                                T he l eft fro nt fo rk


Fitting the left
front fork
With this stage, you will receive the transmission case for your Fat Boy® and
three type F screws. For the assembly, you will need two type A screws, the left                                        T y pe A s crew s
front fork (assembled in Stage 13) and the front fender (Stage 28). You will also
need a number 2 Allen key, which can be obtained from any hardware retailer.




                                             Your pa rts

                                                                                    Transmission case
                                                                                                        1




     Three
 2   type F
     screws




                                                                       76
Harley-Davidson FLSTF Fat Boy Assembly Guide
Harley-Davidson FLSTF Fat Boy: Assembly Guide

    S te ps

       Retrieve the front fender and the left front fork. The fork has the brake
1      caliper attached. Make sure it is mounted on the left side of the fender,
       which has the bracket affixed (page 175). Use the locating pin
       on the fork to align the screw holes in the fork and fender.




                                         Place two type A screws in the screw holes and tighten
                                              them with a number 2 Allen key. This stage of the
                                            assembly is now complete. Store the parts carefully.

           2




      77
Harley-Davidson FLSTF Fat Boy Assembly Guide
Harley-Davidson FLSTF Fat Boy: Assembly Guide

St a g e 3 0                                                                                                      Yo ur parts



Fitting the right
front fork
With this stage, you receive the drive belt for your Fat Boy® model and a storage box with
compartments for you to organise the screws and small parts that you receive. Store
these carefully.


For this stage’s assembly, you will need the right front fork from Stage 5, the screws
from Stage 2 and an Allen key.                                                                   A storage box with compartments for storing and
                                                                                             1   organising the screws and small parts you receive
                                                                                                 with each stage.




      T y p e A sc rew s                                 R i ght fr ont fork




Two type A hexagonal screws provided
with Stage 2.

                                                                                                 The drive belt
                                                                                             2
                                       The right front fork you received with Stage 5.




                                                                                    78
Harley-Davidson FLSTF Fat Boy Assembly Guide
Harley-Davidson FLSTF Fat Boy: Assembly Guide

                                                                                       S teps

 1                                                                                                 2




                                                                                                  Using the Allen key, fix two type A screws into the holes.

Take the fender that you worked on in the previous stage and use the locating pin in
the right fork to align it with the screw holes on the right side of the fender, as shown.




 3




                                                                                                   4

Once the right fork is fixed, push the front brake cable through the bracket on the left          This is how these parts will look once you have finished the assembly.
side of the fender.




                                                                                             79
Harley-Davidson FLSTF Fat Boy Assembly Guide
Harley-Davidson FLSTF Fat Boy




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Harley-Davidson FLSTF Fat Boy Assembly Guide
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