Roto Safe cable junction - Matching hardware technology everything about doors Window and Door Technology Installation, maintenance and operation ...
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Window and Door Technology Roto Safe cable junction Matching hardware technology everything about doors Installation, maintenance and operation instructions for timber, PVC and aluminium profiles
Contact Contact Roto Frank Fenster- und Türtechnologie GmbH Wilhelm-Frank-Platz 1 70771 Leinfelden-Echterdingen Germany Phone +49 711 7598 0 Fax +49 711 7598 253 info@roto-frank.com www.roto-frank.com 2 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.
Table of contents
1 General information.................................................................................................6
1.1 Version history........................................................................................................................ 6
1.2 Instructions............................................................................................................................. 6
1.3 Symbols.................................................................................................................................. 7
1.4 Pictographs............................................................................................................................. 7
1.5 Abbreviations.......................................................................................................................... 7
1.6 Explanation of terms............................................................................................................... 8
1.7 Target groups..........................................................................................................................8
1.8 Fabricator................................................................................................................................ 9
1.9 Target groups’ obligation to give instructions........................................................................ 9
1.10 Copyright protection............................................................................................................. 10
1.11 Limitation of liability.............................................................................................................. 10
1.12 Preserving the surface finish.................................................................................................10
2 Security................................................................................................................. 12
2.1 Presentation and structure of warning instructions..............................................................12
2.2 Security levels of warning instructions................................................................................. 12
2.3 Basic safety information........................................................................................................12
2.3.1 Installation.............................................................................................................................13
2.3.2 Use........................................................................................................................................13
2.3.3 Ambient conditions...............................................................................................................14
2.3.4 Stipulated use....................................................................................................................... 15
2.3.4.1 Misuse.................................................................................................................................. 15
2.4 Operation.............................................................................................................................. 15
3 Information on the product................................................................................... 17
3.1 Overview............................................................................................................................... 17
3.2 Technical data....................................................................................................................... 18
3.3 Bush and connector..............................................................................................................19
3.4 Overview of variants............................................................................................................. 20
4 Installation.............................................................................................................24
4.1 Processing instructions.........................................................................................................24
4.2 Dimensions........................................................................................................................... 24
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 3Table of contents
4.3 Drilling and routing dimensions............................................................................................ 26
4.4 Installation.............................................................................................................................28
5 Connection diagram.............................................................................................. 32
5.1 Eneo A / AF with Phone & Code, power supply unit in general........................................... 33
5.2 Eneo C / CC / CF with Phone & Code, power supply unit in general....................................34
6 Operation...............................................................................................................35
6.1 Fault assistance.....................................................................................................................35
6.2 Performance test...................................................................................................................35
7 Maintenance..........................................................................................................36
7.1 Maintenance intervals...........................................................................................................37
7.2 Cleaning................................................................................................................................ 37
7.3 Performance test...................................................................................................................37
7.4 Repair....................................................................................................................................39
8 Dismantling........................................................................................................... 40
8.1 Dismantling...........................................................................................................................40
9 Transport............................................................................................................... 41
9.1 Transporting elements and hardware................................................................................... 41
9.2 Storing the hardware............................................................................................................ 42
9.3 Transport inspection............................................................................................................. 42
10 Disposal.................................................................................................................43
10.1 Disposing of packaging........................................................................................................ 43
10.2 Disposing of hardware..........................................................................................................43
10.3 Electronic waste....................................................................................................................43
11 Accessories........................................................................................................... 44
11.1 Cable..................................................................................................................................... 44
11.2 Retaining bracket.................................................................................................................. 44
11.3 Cover plate............................................................................................................................ 45
11.4 Eneo power supply unit........................................................................................................ 47
11.5 Eneo connector set............................................................................................................... 47
4 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Table of contents
12 Additional information...........................................................................................48
12.1 Declaration of Conformity.....................................................................................................48
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 5General information
1 General information
1.1 Version history
Version Date Changes
v0 17.04.2019 Publication
v1 12.11.2019 Overview drawing of installation situation from page 20
v2 26.05.2020 Cable junction 820255 with built-in cover plate from page 17
Routing dimensions corrected from page 26
1.2 Instructions
This manual contains important information, instructions, application
diagrams (max. sash sizes and weights) and assembly instructions for the
installation, maintenance and operation of hardware.
The information and instructions contained in this document refer to
products belonging to the Roto hardware system named on the front page.
All steps must be completed in sequence.
The following documents apply in addition to these instructions:
■ Roto Safe catalogue: CTL_86
■ Roto Safe Eneo connection diagrams: IMO_310
■ Roto Safe Eneo C / CC / CF installation instructions: IMO_438
■ Brief instructions
Roto Safe Eneo A / AF and Eneo C / CC / CF: SUG_11
Power supply unit specifications: SUG_3
■ Instructions and information relating to the individual hardware
■ The applicable regulations, directives and national laws
Storing the instructions
These instructions are an important part of the product. The instructions
must be stored so that they are always to hand.
Explanation of the markings
The manual uses the following markings for emphasis (e.g. in figures or
instructions):
Marking Meaning
Sash
Frame
Drill holes, routing or screw positions
Unaffected components
Indirectly affected components
Components that have just been described
Arrows or movements
1 Item number
[1] Legend
[A] Steps
6 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.General information
Symbols
INFO
Any dimensions without a unit in the instructions are given in
millimetres (mm). Other units of measurement are clearly
indicated by the presence of the differing unit.
INFO
Figures are provided in the right-hand version (DIN 107).
1.3 Symbols
Symbol Meaning
First-level list
Second-level list
(Cross-)reference
Result
Unnumbered step
1. Numbered step
a. Numbered second-level step
Requirement
1.4 Pictographs
Symbol Meaning
Timber, PVC and aluminium
Material number
Packaging unit
Additional information
1.5 Abbreviations
Abbreviation Meaning
A Amperes
W Width
C Celsius
approx. approximately
CTL Catalogue
etc. et cetera
H Height
IMO Installation instructions
kg Kilograms
m Metres
Mat. no. Material number
max. Maximum
mm Millimetres
mm2 Square millimetres
D Depth
V Volts
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 7General information
Explanation of terms
Abbreviation Meaning
e.g. for example
1.6 Explanation of terms
Locking
The term “locking” refers to the deadbolt in the main lock and the additional
locking systems, used to lock the door securely.
Door secured
The term “door secured” means that the door is secured using the latch in
the main lock but is not locked. Actuating the door lever handle causes the
latch to retract, allowing the door to be opened.
Door locked
The term “door locked” means that the door is secured by an unsprung rigid
deadbolt that has been pushed out of the main lock, and / or additionally by
other additional locking systems. All locking elements engage in corre-
sponding recesses in the door frame, or striker plates, the lock casing, etc.
1.7 Target groups
The information in this document is directed at the following target groups:
Hardware dealers
The “hardware dealers” target group includes all companies and individuals
that purchase hardware from hardware manufacturers for resale, without
modifying or further processing the hardware.
Door manufacturers
The “door manufacturers” target group includes all companies and
individuals that purchase hardware from hardware manufacturers or
hardware dealers and further process the hardware by integrating it in doors.
Building element dealers or installation companies
The “building element dealers or installation companies” target group
includes all companies and individuals that purchase doors from door
manufacturers for resale and installation in a construction project, without
modifying the doors.
Builders
The “builders” target group includes all companies and individuals who place
orders for the manufacture of doors for installation in their construction
projects.
End users
The “end users” target group includes all individuals who use the installed
doors.
8 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.General information
Fabricator
1.8 Fabricator
All installation work must be carried out by experts. Experts are persons who
have sufficient knowledge in the area of cable junctions for doors due to their
training and experience.
Only an electrician may connect the frame component (mat. no. 817028) to
the 230 V power supply.
Experts are persons who are also sufficiently familiar with the relevant
statutory occupational health and safety regulations, accident prevention
regulations, directives and generally recognised rules of good engineering
practice (e.g. VDE regulations, BGR guideline, DIN standards) to be able to
evaluate whether cable junctions for doors are safe to operate.
Adherence to the relevant local installation regulations and provisions is
required for installation.
1.9 Target groups’ obligation to give instructions
INFO
Each target group must fulfil their obligation to give instructions
in full.
Unless specified otherwise in the text below, documents and
information can be passed on as a printed document, on a data
storage device or via the Internet.
Responsibility of hardware dealers
Hardware dealers must pass the following documents on to the door
manufacturer:
■ Catalogue
■ Installation, maintenance and operation instructions
Responsibility of the door manufacturer
The door manufacturer must pass the following document on to building
element dealers or the builder, even if a subcontractor (installation company)
is involved:
■ Installation, maintenance and operation instructions
They must ensure that the end users are provided with the documents and
information intended for them in printed format.
Responsibility of building element dealers / the installation company
Building element dealers must pass the following document on to the
builder, even if a subcontractor (installation company) is involved:
■ Maintenance and operation instructions
Responsibility of the builder
The builder must hand over the following document to the end user:
■ Maintenance and operation instructions
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 9General information
Copyright protection
1.10 Copyright protection
The contents of this document are copyright-protected. This content can be
used when working with the hardware. Any other use is not permitted
without written permission of the manufacturer.
1.11 Limitation of liability
All information and instructions contained in this document have been
compiled in consideration of the applicable standards and regulations, the
latest developments in technology and many years of knowledge and
experience.
The hardware manufacturer assumes no liability for damage caused by:
■ Failure to comply with this document and all product-specific documents
and other applicable directives (see the chapters entitled “Security” and
“Stipulated use”).
■ Improper use / misuse (see the chapters entitled “Security” and “Stipu-
lated use”).
■ Insufficient invitation to tender, non-compliance with installation specifi-
cations and non-compliance with the application diagrams (where
available).
■ Increased contamination.
Claims made by third parties against the hardware manufacturer on account
of damage resulting from misuse or failure to comply with the obligation to
give instructions on the part of hardware dealers, window, door and balcony
door manufacturers and building element dealers or the builder are passed
on accordingly.
The obligations agreed in the delivery contract, the general terms and condi-
tions, the hardware manufacturer’s terms and conditions of delivery and the
legal provisions applicable when the contract was concluded shall apply.
The warranty only covers original Roto components.
We reserve the right to make technical changes as part of improvement to
performance characteristics and further development.
1.12 Preserving the surface finish
ATTENTION
Surface treatments may cause property damage.
Surface treatments (e.g. painting and varnishing) on elements can
damage components or prevent them from working properly.
u For masking, only use adhesive tape that does not damage
the paint coats. Consult the manufacturer if in doubt.
u Protect components against direct contact with the surface
treatment.
u Protect components against contamination.
10 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.General information
Preserving the surface finish
ATTENTION
Using incorrect cleaning agents and sealing
compounds may cause property damage.
Cleaning agents and sealing compounds may damage the
surfaces of components and gaskets.
u Do not use aggressive or flammable liquids, acidic cleaners or
abrasive cleaners.
u Only use mild, pH-neutral cleaning agents that have been
diluted.
u Apply a thin protective film to the components, for example
using a cloth soaked in oil.
u Avoid aggressive vapours (e.g. produced by formic acid,
acetic acid, ammonia, amine compounds, ammonia
compounds, aldehyde, carbolic acid, chlorine, tannic acid)
around the element.
u Do not use any acetic acid-crosslinking or acid-crosslinking
sealing compounds or those with the aforementioned constit-
uents as both direct contact with the sealing compound and
its fumes can corrode the surface of the components.
ATTENTION
Contamination may cause property damage.
Contamination prevents components working properly.
u Remove deposits and contamination caused by construction
materials (e.g. plaster, gypsum).
u Keep components free of deposits and contaminants.
ATTENTION
(Permanently) damp room air may cause property
damage.
Damp room air can lead to mould growth and corrosion caused
by condensation.
u Provide adequate ventilation for components, particularly
during the construction phase.
u Intensively air out the room several times per day by opening
all elements for approximately 15 minutes. If intensive airing is
not an option, place the elements in the tilt position and
provide airtight masking inside the room, e.g. if there is fresh
screed that cannot be walked on or must not be exposed to
draughts. Discharge any humidity present in the room air to
the outside using condensation dryers.
u Establish a ventilation plan for more complex construction
projects if necessary.
u Provide adequate ventilation during holiday periods as well.
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 11Security
2 Security
This manual contains instructions relating to safety. The principal safety infor-
mation in this chapter includes information and instructions relevant to the
safe use or maintaining the safe condition of the product. Warning instruc-
tions that relate to handling warn of residual risks and are located before
steps that are relevant to safety.
u Follow all of the instructions in order to prevent personal injury and
property and environmental damage.
2.1 Presentation and structure of warning instructions
The warning instructions relate to individual actions and are structured as
follows with a warning symbol:
DANGER
Nature and source of the danger.
Explanation and description of the danger and the implications.
u Measures to take to avert the danger.
2.2 Security levels of warning instructions
The warning instructions that relate to handling are identified differently
according to the severity of the associated danger. The signal words and the
associated warning symbols used are clarified below.
DANGER
Immediate risk of death or serious injuries.
u Observe these warning instructions to avoid personal injuries.
WARNING
Potential risk of death or serious injuries.
u Observe these warning instructions to avoid personal injuries.
CAUTION
Risk of injuries
u Observe these warning instructions to avoid personal injuries.
ATTENTION
Reference to property or environmental damage.
u Observe these warning instructions to avoid property or
environmental damage.
2.3 Basic safety information
The following hazards may arise when handling the product:
12 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Security
Basic safety information
Installation
2.3.1 Installation
Incorrect installation poses an immediate risk of death or serious
injuries.
Incorrect installation or assembly of hardware can lead to hazardous situa-
tions or property damage. Depending on the height of the fall, this can result
in serious to life-threatening injuries and glass breakage.
u Only use hardware combinations that have been approved by the
hardware manufacturer.
u Only use original accessories or those that have been approved by the
hardware manufacturer.
u Always have installation performed by a specialist company.
Heavy loads pose a risk of injury.
Lifting and carrying heavy loads may lead to injuries in the event of a fall or
physical overexertion.
u Note the applicable accident prevention regulations.
u Transport heavy loads with two people and use suitable transportation
means (such as an industrial truck).
Physical strain may cause damage to health.
Moving heavy loads for extended periods leads to physical injury in the long
term.
u When carrying and lifting by hand, comply with a maximum weight of
25 kg for men and 10 kg for women.
u Carry and lift even small loads with an ergonomically correct posture.
2.3.2 Use
Falls from open windows and balcony doors present an immediate
risk of death and pose the risk of serious injuries.
Opened sashes of windows and balcony doors create a danger zone.
Depending on the height of the fall, this can result in serious to life-threat-
ening injuries and glass breakage.
u Take care when in the vicinity of open windows and balcony doors.
u Keep children and anyone unable to understand the risks away from the
hazardous area.
Trapping body parts in the opening between sash and frame may
lead to serious injuries.
Gripping between the sash and frame when closing windows and balcony
doors poses the risk of crushing injuries.
u When closing windows and balcony doors, never grip between the sash
and frame and always exercise caution.
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 13Security
Basic safety information
Ambient conditions
u Keep children and anyone unable to understand the risks away from the
hazardous area.
Opening and closing sashes improperly poses the risk of injury and
property damage.
Incorrect opening and closing of sashes can result in serious injuries and
substantial property damage.
u When moving the sash, ensure that it will not slam against the frame or
other sashes once fully opened or closed.
u Ensure that the sash is slowly guided by hand throughout its entire
movement range, until it has been brought into a fully closed or opening
position.
u When closing a sash and locking the hardware, the gasket counter force
must be overcome.
Misuse poses a risk of injury and property damage.
Misuse can lead to hazardous situations and may destroy the hardware,
frame materials or other individual components within the windows or
balcony doors.
u Do not introduce any obstacles in the opening area between the frame
and window or balcony door sashes.
u Do not place additional loads on windows and balcony door sashes.
u Refrain from intentionally or uncontrollably slamming or pushing the
window or balcony door sash against the window reveal.
Improper maintenance poses the potential risk of injury and property
damage.
Windows and balcony doors, including the hardware, require expert mainte-
nance (care, cleaning, maintenance and inspection) in order to guarantee
their proper condition and safe use.
u Keep the hardware free of deposits and contaminants.
u Carry out care and cleaning tasks as specified in these instructions.
u Always have regular maintenance, adjustment and repair work carried
out by a specialist company.
2.3.3 Ambient conditions
Physical and chemical influences may result in property damage.
Hardware components can be permanently damaged to the point that they
can no longer function in a saline, aggressive or corrosive environment.
u Do not use the hardware components in a saline, aggressive or corrosive
environment.
u Carry out care and cleaning tasks as specified in these instructions.
u Corrosion protection must be inspected by an authorised specialist
company as part of regular maintenance work.
Moisture may cause property damage.
Depending on the outside temperature, relative humidity of the room air and
installation conditions for the windows and balcony doors, a temporary build-
up of condensation may occur. This can lead to corrosion on the hardware
and mould growth on the frame or wall. Ambient conditions that are too
14 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Security
Operation
Stipulated use
damp, particularly during the construction phase, can lead to timber
elements warping.
u Avoid preventing the circulation of air (e.g. due to deep reveals, curtains
and unfavourable positioning of heaters or the like).
u Intensively air out the room several times per day.
Open all windows and balcony doors for approximately 15 minutes so
that the air in the room can be completely replaced.
u Provide adequate ventilation during holiday periods as well.
u Create a ventilation plan for construction projects if necessary.
2.3.4 Stipulated use
The cable junctions can be used for supplying power to electrical multipoint
locking systems.
The stipulated use also includes compliance with all information contained in
the product-specific documentation, such as:
■ These installation, maintenance and operation instructions
■ Product catalogues
■ Information, specifications from profile manufacturers (e.g. light metal
profiles, etc.)
■ Applicable national laws and directives.
2.3.4.1 Misuse
Any use and processing of the products that goes beyond or differs from the
stipulated use is considered misuse and can lead to hazardous situations.
WARNING
Misuse may pose a risk of death!
Misuse and incorrect installation of hardware can lead to serious
injuries.
u Only use hardware combinations that have been approved by
the hardware manufacturer.
u Only use original accessories or those that have been
approved by the hardware manufacturer.
u Note the product-related documentation from page 6.
2.4 Operation
The safety symbols and markings and the associated warning instructions
explained below apply to the safe operation of windows and balcony doors.
Safety symbols and markings
Symbol Meaning
Falls from open windows and balcony doors present an
immediate risk of death and pose the risk of serious
injuries.
Take care when in the vicinity of open windows and balcony
doors.
Keep children and anyone unable to understand the risks away
from the hazardous area.
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 15Security
Operation
Symbol Meaning
Trapping body parts in the opening between sash and
frame may lead to serious injuries.
When closing windows and balcony doors, never grip between
the sash and frame and always exercise caution.
Keep children and anyone unable to understand the risks away
from the hazardous area.
Placing additional loads on the sash may lead to minor
injuries and property damage.
Avoid placing additional loads on the sash.
The impact of wind may lead to minor injuries and
property damage.
Avoid exposing the open sash to wind.
Close and lock the window and balcony door sash in windy or
draughty conditions.
Introducing obstacles into the opening between sash
and frame may result in minor injuries and property
damage.
Avoid introducing obstacles into the opening between sash
and frame.
Pressing the sash against the edge of an opening
(reveal) may pose a risk of minor injuries and cause
property damage
Refrain from pressing the sash against the edge of an opening
(reveal).
16 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Information on the product
3 Information on the product
3.1 Overview
Frame side
Frame component Description Mat. no.
Properties ■ 6-pin, detachable plug connection 820187
■ Connector side with 4 m cable
■ Can be used with timber, PVC and aluminium
profiles
■ Moulded-on cable
■ Bracket available
■ Without power supply unit
■ The join between the frame and leaf has IP67
protection
Scope of delivery ■ 1x cable junction
Properties ■ 6-pin, detachable plug connection 817028
■ Can be used with timber, PVC and aluminium
profiles
■ Moulded-on cable
■ Built-in power supply unit
■ Connector side with 3 m cable for connection
to 230 V
■ Plug & Play
■ Clamp strip for external access control
systems
■ Voltage check by means of visible LED
■ Can be connected directly to 230 V power
supply
■ Earthed cover
■ No ventilation slot required for timber
■ The join between the frame and leaf has IP67
protection
Scope of delivery ■ 1x cable junction
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 17Information on the product
Technical data
Leaf side
Leaf component Description Mat. no.
Properties ■ 6-pin, detachable plug connection 820194
■ Can be used with timber, PVC and aluminium
profiles
■ Moulded-on cable
■ Can be used with a limited rebate clearance
■ Mounting casing with plate
■ 180° turn angle
■ The join between the leaf and frame has IP67
protection
■ Bush side with spiral fitted to mounting casing
(installation in U-shape)
Scope of delivery ■ 1x cable junction
■ 1x set of screws
Required acces- Cable – type E 633291
sories
Cable – type EZ 633292
Properties ■ 6-pin, detachable plug connection 820255
■ Can be used with timber, PVC and aluminium
profiles
■ Moulded-on cable
■ 180° turn angle
■ The join between the leaf and frame has IP67
protection
■ Bush side with spiral for lengthways instal-
lation
■ Pre-assembled cable with connectors for
joining the cable junction, the Eneo multipoint
locking system and the access control system,
length of 0.3 m and 3 m
■ Including cover plate
Scope of delivery ■ 1x cable junction
■ 1x set of screws
■ 1x cover plate
3.2 Technical data
Technical data for power supply unit Cable junction 817028
Cable H03VV-F 3x1.5 mm2
Input 230 V AC; 50 - 60 Hz
Output 24 V DC; 2.5 A DC
Degree of protection in accordance with DIN 40050 IP67 (when inserted and only the plug connection between leaf and frame)
Temperature range When idle: -10 °C to +70 °C
When moving: -10 °C to +50 °C
Standards CE conformity
18 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Information on the product Bush and connector 3.3 Bush and connector Schematic diagram of bush Cable: LIF9Y11Y, 6 x 0.34 mm2 Schematic diagram of connector Cable: LIF9Y11Y, 6 x 0.34 mm2 Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 19
Information on the product
Overview of variants
3.4 Overview of variants
Variant 1 – rebate clearance 12 / 16 mm
Mat. no. 820187 Mat. no. 820255
Installation situation
[1] Frame component
[2] Leaf component
3
[3] Cover plate ( from page 45)
1
2
20 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Information on the product
Overview of variants
Variant 2 – rebate clearance 4 / 12 mm
Mat. no. 820187 Mat. no. 820194
Installation situation
[1] Frame component
4 [2] Leaf component
[3] Retaining bracket ( from page 44)
[4] Cover plate ( from page 45)
1
2
3
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 21Information on the product
Overview of variants
Variant 3 – rebate clearance 12 / 16 mm
Mat. no. 817028 Mat. no. 820255
Installation situation
[1] Frame component
1
[2] Leaf component
2
22 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Information on the product
Overview of variants
Variant 4 – rebate clearance 4 / 12 mm
Mat. no. 817028 Mat. no. 820194
Installation situation
2
[1] Frame component
[2] Leaf component
[3] Retaining bracket ( from page 44)
3
1
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 23Installation
4 Installation
4.1 Processing instructions
■ Due to the large number of profiles and hardware variants on the market, it is not possible to make any generally
applicable statements about installation, because some of the dimensions of these systems differ.
■ Before starting installation, inspect the installation location and the available space in the rebate area.
■ Installation location: door frame or door rebate
■ Prevent torsion (twisting of the cable) along the entire length of the cable, specifically in the metal spring.
■ Drill holes for routing the cable Ø 16. Deburr the drill holes and remove swarf.
■ In addition to the generally applicable rules of good engineering practice, the following technical regulations must
be complied with, in particular: VDS 2311, VDE 0100.
4.2 Dimensions
Frame components
Frame side without power supply unit
Ø 4.9
8.5
Ø3
.2
57.5
43
10.4
24 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Installation
Dimensions
Frame side with power supply unit
Ø5 19.4
43
100.2
10
376
400
206.2
180
3
24
41.6
Sash components
Sash side without casing (lengthways installation)
Ø3
.2
Ø 4.9
126
110
11.8
62
3 10 16
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 25Installation
Drilling and routing dimensions
Sash side with casing (U-shape)
230
210
1
25 20
45
4.3 Drilling and routing dimensions
INFO
The drill holes must be free from burr and swarf.
INFO
Only tighten screws by hand.
Recommendation: predrill screw holes.
Frame component without power supply unit + leaf component without casing
10
1
12.5
35
238
5.5
[1] Routing depth: 30 mm
26 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Installation
Drilling and routing dimensions
Frame component without power supply unit + leaf component with casing
29
12.5
210
194 1
230 2
20
[1] Routing depth: 60 mm
[2] Routing depth: 1 mm
Frame component with power supply unit + leaf component without casing
10
3
35
400 2
291
350 1
376
5.5
24
[1] Routing depth: 42 mm
[2] Routing depth: 3 mm
[3] Routing depth: 30 mm
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 27Installation
Installation
Frame component with power supply unit + leaf component with casing
0
400 2
210
194 3
230 4
350 1
376
24 20
[1] Routing depth: 42 mm
[2] Routing depth: 3 mm
[3] Routing depth: 60 mm
[4] Routing depth: 1 mm
4.4 Installation
1. Carry out the routing and drilling work from
page 26.
INFO
Only tighten screws by hand.
Predrilling the screw holes is recom-
mended.
2. Route the cable [1] through the leaf or frame.
Lay a cable loop, ensuring that there is enough
spare cable.
INFO
Do not crush or damage the cable
when installing the frame.
3. Secure the mounting casing with screws [2].
28 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Installation
Installation
Leaf side
1
2
1
2
Frame side
1
2
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 29Installation
Installation
1
2
4. Secure the connector side with a screw.
5. Hinge the leaf and establish the plug connection.
ATTENTION
A short-circuit may cause
property damage.
Chips in the connector or bush may
cause a short-circuit.
u Keep the bush and connector clean.
INFO
Note the anti-twist protection of the
plug connection.
30 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Installation
Installation
6. Secure the plug connection with a screw [3].
3
7. Check that the cable junction is working properly
from page 35.
INFO
Do not exceed the technical values
(voltage, current, power).
INFO
Only an electrician may connect the frame component with built-in power supply unit (mat. no. 817028) to
the 230 V power supply.
DANGER
Risk of death caused by electric shock!
Current can lead to fatal injuries.
u Take extra care when handling live components.
u Only an electrician may connect the power supply unit to the mains voltage.
u Observe and comply with the respective national regulations (in Germany VDE 0100 and others).
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 31Connection diagram
5 Connection diagram
The following diagrams are non-binding application examples.
These are only intended to provide guidance for customers and do not represent customer-specific solutions.
Proper operation is the responsibility of the customer.
The customer is obligated to ensure safe installation, use, maintenance and operation. The customer is furthermore
obligated to ensure that the equipment is only installed by a qualified electrician; failure to do so may result in a risk of
fire or risk of electric shock.
Compliance with the applicable standards and provisions must be ensured at all times; the installation company of
the system bears full responsibility for this.
The system may not be operated if compliance with the applicable standards and provisions cannot be ensured.
No guarantee is given for the application examples provided. Roto Frank Fenster- und Türtechnologie GmbH shall
assume no liability for damage caused by use of the application examples, unless we are obligated to bear liability in
accordance with legal provisions in cases of wilful intent.
Other connection diagrams: IMO_310
INFO
Installation and maintenance work may only be carried out by a company specialising in electrical
systems. There is a risk of death when using a mains voltage of 230 V (or 115 V). Only carry out work
when the power supply is disconnected.
INFO
For a cable junction with built-in power supply unit, external components are clamped directly on to the
cable junction on the frame. The cable junction must be removed so that you can do this.
To connect external components, connect a 6 x 0.34 mm2 cable to the cable junction and route it outwards.
Terminal assignment of cable junction with built-in power supply unit:
Terminal 1 IN1 / input 1 (OPEN)
Terminal 2 +24 V
Terminal 3 GND
Terminal 4 IN2 / input 2
Terminal 5 K1a pot.-free contact
Terminal 6 K1b pot.-free contact
INFO
Terminals 5 and 6 are connected to one another internally via a relay and a 47 ohm resistor. The maximum
load of the contacts is 24 V / 40 mA.
The following basic circuits are used as examples.
32 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Connection diagram
Eneo A / AF with Phone & Code, power supply unit in general
5.1 Eneo A / AF with Phone & Code, power supply unit in general
Eneo A / AF
+24 V
GND
IN1
black green
unassigned
unassigned
unassigned
JST plug connection
Outside Connector / cable assignment
brown
green
white
white: IN1 / input 1 (OPEN)
brown: +24 V
white brown green: GND
brown green
Black Box White yellow: IN2 / input 2
green white grey: unassigned
pink: unassigned
Phone & Code cable assignment
Access (between JST connector and Black Box)
control white: +24 V
system brown: GND
green: control (OPEN)
Phone &
Code EZ cable
3m
brown
yellow
green
white
grey
pink
Sash side 1 2 3 4 5 6
plug-in
cable junction
Frame side 1 2 3 4 5 6 +24 V GND
INFO
brown
white
red
black
The 24 V side
must not be wired.
Inside
Push-button
black
red
Video system
brown +24 V GND
brown
Power
supply unit
white
white IN:
potential-free contact 100-230 V AC
Inside: OUT:
The “Unlock door” push-button 24 V DC
can be used as an option.
Intercom 230 V AC
Cable, 3 m
brown Signal (e.g. 12 V)
white
potential-free contact
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 33Connection diagram
Eneo C / CC / CF with Phone & Code, power supply unit in general
5.2 Eneo C / CC / CF with Phone & Code, power supply unit in general
Eneo C / CC / CF
+24 V
GND
K1b
K1a
IN2
IN1
Black Green Switch
JST plug connection “Day / night”
Brown
Green
White
Grey
Outside
Pink
Yellow
White Brown
Green Green
Black Box Brown White
Green White Brown
Inside:
Access Phone & Code cable assignment can be used
control (between JST connector and Black Box) as an option.
system White: +24 V
Brown: GND EZ cable,
Phone & 3m
Green: control (OPEN)
Code Connector / cable assignment
White: IN1 / input 1 (OPEN)
Brown: +24 V
Green: GND
Yellow: IN2 / input 2
Outside: Grey: K1a pot.-free contact
“Unlock door” Pink: K1b pot.-free contact
Brown
Yellow
Green
White
access control system
Grey
Pink
Leaf side 1 2 3 4 5 6
Plug-in
cable junction
Frame side 1 2 3 4 5 6 +24 V GND
INFO
Black
Red
White
Brown
The 24 V side
must not be wired.
Inside Black
Push-button
Red
Video system
Brown
+24 V GND
Brown
Power
supply unit
IN:
White
100-230 V AC
White
OUT:
Potential-free contact 24 V DC
Inside:
“Unlock door” push-button,
optional for Eneo CC.
230 V AC
Intercom
Cable, 3 m
INFO! Brown Signal (e.g. 12 V)
The yellow wire must remain
unassigned; otherwise this will
bridge the switch on the leaf.
Terminals 5 and 6 are connected
to one another internally via
White
a relay and a 47 ohm resistor.
The maximum load of the contacts Potential-free contact
is 24 V / 40 mA
34 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Operation
6 Operation
6.1 Fault assistance
Fault Cause Corrective action To be carried out by
No power supply. Loose plug connection. Plug in the connector so that it is secure. ■
Check the power supply (LED must be lit).
Cable breakage. Replace the cable. ■
No power connection. Check the plug connections. ■
Check the power supply (LED must be lit).
Check the power supply unit.
■ = Must be carried out by a specialist company
6.2 Performance test
1. Check the power supply at the power supply unit.
LED is lit up green when there is voltage.
2. When the door is installed, test the electrical multipoint locking system and any access control systems that are
fitted.
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 35Maintenance
7 Maintenance
CAUTION
Performing maintenance work incorrectly can lead to injuries.
Performing maintenance incorrectly can lead to injuries.
u Ensure that there is sufficient space for installation before starting work.
u Ensure that the installation site is clean and tidy.
u Always have hardware adjustment and replacement work performed by a specialist company.
u Secure the sash against unintentionally opening or closing.
u Do not unhinge the sash for maintenance.
ATTENTION
Incorrect or improper testing may cause property damage.
Incorrect or improper testing of the hardware may cause the element to malfunction.
u Have the hardware checked by a specialist company when installed.
u If defects need to be remedied, have the element unhinged and remounted by a specialist company.
INFO
The manufacturer must draw the attention of builders and end consumers to these maintenance instruc-
tions.
Roto Frank Fenster- und Türtechnologie GmbH recommends the manufacturer conclude a maintenance
agreement with their end users.
No legal claims can be derived from the following recommendations; their application is to be based on the specific
individual case.
Responsibility
Maintenance interval □ from page 37
Cleaning from page 37
Clean hardware □
Care
Lubricate movable parts □
Lubricate locking points □
Performance test from page 37
Check that hardware components are fitted securely □
Inspect hardware components for wear □
Check that movable parts work properly □
Check that locking points work properly □
Check ease of movement ■
Repair from page 39
Retighten screws ■
Replace damaged components ■
□ = May be carried out by a specialist company or the end user
■ = Must be carried out by a specialist company
36 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Maintenance
Maintenance intervals
7.1 Maintenance intervals
ATTENTION
Failure to adhere to maintenance intervals may cause property damage.
The maintenance interval for all tasks relating to the hardware components is annually at the least. In
hospitals, schools and hotels, the maintenance interval is six-monthly.
Regular maintenance is necessary in order to maintain the proper and smooth-running operation of the
hardware and to prevent premature wear or even defects.
u Determine and adhere to the appropriate maintenance interval in accordance with the ambient condi-
tions.
7.2 Cleaning
ATTENTION
Using incorrect cleaning agents and sealing compounds may cause property damage.
Cleaning agents and sealing compounds may damage the surfaces of components and gaskets.
u Do not use aggressive or flammable liquids, acidic cleaners or abrasive cleaners.
u Only use mild, pH-neutral cleaning agents that have been diluted.
u Apply a thin protective film to the components, for example using a cloth soaked in oil.
u Avoid aggressive vapours (e.g. produced by formic acid, acetic acid, ammonia, amine compounds,
ammonia compounds, aldehyde, carbolic acid, chlorine, tannic acid) around the element.
u Do not use any acetic acid-crosslinking or acid-crosslinking sealing compounds or those with the
aforementioned constituents as both direct contact with the sealing compound and its fumes can
corrode the surface of the components.
Cleaning the hardware
u Clean deposits and contaminants off the hardware using a soft cloth.
u Lubricate movable parts and locking points after cleaning.
u Apply a thin protective film to the hardware, for example using a cloth soaked in oil.
7.3 Performance test
PRECONDITION
The sash and frame must be vertical for the performance test.
When the door is open
Fixing screws
ATTENTION
Over-tightened screws may cause property damage.
Over-tightened screws lose their hold and no longer provide the necessary strength.
u Do not over-tighten screws. Note the torque.
Use a screwdriver to check that all fixing screws have been tightened.
Door lever handle function
Push the door lever handle all the way down and release.
u The door lever handle must automatically return to the initial position.
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 37Maintenance Performance test Latch function 1. Push the door lever handle all the way down. u The latch must retract. u When pushed down, the latch may protrude over the lock faceplate by a maximum of 2 mm. 2. Release the door lever handle. u The latch must extend fully. 3. Turn the key in the profile cylinder in the unlocking direction. u The latch must retract fully. 4. Turn the key in the profile cylinder in the locking direction. u The latch must extend fully. Deadbolt function Insert the key into the profile cylinder and turn in the locking direction: Push-back safeguard: turn once Locking: turn twice u The deadbolt must be extended fully (11 mm or 20 mm). u All additional locking points must be in the locking position. u It must be possible to remove the key. Have malfunctions remedied by a specialist company. When the door is closed Locking process Close the door. u The latch must run into the frame component and keep the door closed. Opening using the door lever handle With the door closed, push the door lever handle all the way down. u The latch must retract fully so that the door can be opened. Locking using the key With the door closed, turn the key in the locking direction. u The key must be easy to turn. u The latch and all deadbolts must run smoothly and extend fully. Unlocking using the key With the door locked, turn the key in the unlocking direction. u The key must be easy to turn. u The latch and all deadbolts must retract fully. 38 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.
Maintenance
Repair
Have malfunctions remedied by a specialist company.
7.4 Repair
WARNING
Improper repair work may pose a risk of death!
Improper maintenance may prevent the element from working properly and make it less safe to use.
u Always have repairs performed by a specialist company.
ATTENTION
Improper screw fixings may cause property damage.
Loose or faulty screws can prevent the hardware from working properly.
u Check that the individual screws are secure and seated correctly.
u Tighten or replace loose or faulty screws.
u Use only the suggested screws.
Repair work includes replacing and repairing components and is only necessary if components have become
damaged after wear or as a result of external circumstances. The hardware must be secured reliably in order to
ensure that the element works properly and is safe to use.
The following tasks must only be performed by a specialist company:
■ All adjustment work on the hardware,
■ Replacing hardware or hardware components,
■ Installing and removing windows, doors or balcony doors
The specialist company must observe the following:
■ Perform the necessary repair work properly, according to generally recognised engineering practice and in
accordance with the applicable regulations.
■ Do not perform makeshift repairs on worn or damaged components.
■ Only use original or approved spare parts for repairs.
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 39Dismantling
8 Dismantling
WARNING
Improper dismantling may pose a risk of death!
The sash may fall during dismantling.
u Secure the sash to prevent it from falling, e.g. by using two people.
u Always have dismantling work performed by a specialist company.
CAUTION
Physical strain may cause injury and damage to health.
Carrying and lifting heavy loads for extended periods leads to physical injury in the long term.
u When carrying or lifting loads, maintain an ergonomically correct posture. The maximum permissible
load is 25 kg for men and 10 kg for women.
INFO
Unless otherwise stated, dismantling is performed in reverse order to installation.
8.1 Dismantling
1. Stop the power supply. Pull out the connector.
2. Undo and remove the screw.
3. Undo the plug connection with a hex key or suitable screwdriver.
ATTENTION
A faulty spring may cause property damage.
Undoing the plug connection in an uncontrolled manner may damage the spring.
u Do not pull on the spring to undo the plug connection.
u Use a hex key or suitable screwdriver to undo the plug connection.
4. Unhinge the sash.
5. Protect the plug connection against dust and moisture.
40 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.Transport
9 Transport
9.1 Transporting elements and hardware
DANGER
Improper transport poses a risk of death!
Improper procedures for transporting, loading or unloading
elements may cause serious injuries and glass breakage as a
result of the elements swinging open, falling or becoming
overloaded.
u Note the applicable accident prevention regulations.
u Note force application points and reaction forces.
u Prevent the sash from opening uncontrollably.
u Avoid jerky movements.
u Use suitable transportation means and protective devices.
u Watch out for protruding components.
u Transport heavy loads with two people and use suitable trans-
portation means (such as an industrial truck).
CAUTION
Trapped limbs may result in injuries.
The transported goods can skid, open, close or fall during trans-
portation tasks. This can result in limbs being trapped and
seriously injured.
u Never reach near the scissor stays.
u Close the sash after installation and secure it in place for
transport.
u Wear safety gloves and protective footwear.
CAUTION
Physical strain may cause injury and damage to
health.
Carrying and lifting heavy loads for extended periods leads to
physical injury in the long term.
u When carrying or lifting loads, maintain an ergonomically
correct posture. The maximum permissible load is 25 kg for
men and 10 kg for women.
Hardware is supplied to the specialist company as complete sets. The
components are packaged accordingly for each shipment. The instructions
for safely transporting the hardware are described below.
Observe the following basic instructions when transporting hardware:
u Transport larger scopes of delivery using appropriate transportation
means (such as industrial trucks).
u Note the transport weight in order to select appropriate transportation
means.
u Immediately check the delivery for completeness and transport damage
on receipt.
INFO
Submit a complaint about any defects as soon as they are
identified. Claims for damages may only be made within the
reclamation period.
Use the following transportation means for support when transporting,
loading and unloading larger scopes of delivery:
■ Industrial trucks, e.g. forklifts, telescopic handlers, pallet trucks
Subject to change. Roto Safe - Cable junctions IMO_502_EN_v2 · 05 / 2020 · 41Transport
Storing the hardware
■ Lifting equipment, e.g. transport nets, carry straps, round slings
■ Protective devices, e.g. edge protection, spacer blocks
INFO
Industrial trucks and lifting devices may only be operated by
qualified persons.
INFO
Lifting equipment and protective devices may only be used if they
are in full working order.
9.2 Storing the hardware
Store all hardware components as follows until they are installed:
■ Dry and protected
■ On a level surface
■ Protected against sunlight
9.3 Transport inspection
Immediately check the delivery for completeness and transport damage on
receipt.
ATTENTION
Strong vibration may cause property damage.
Strong vibration can permanently damage the magnet and
contact element.
u Avoid vibration during transport.
42 · 05 / 2020 · IMO_502_EN_v2 Roto Safe - Cable junctions Subject to change.You can also read
