THE PRESIDENTIAL ISSUE - THE OFFICIAL MOUTHPIECE OF THE SOUTH AFRICAN INSTITUTE OF ELECTRICAL ENGINEERS | MAY 2013

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THE PRESIDENTIAL ISSUE - THE OFFICIAL MOUTHPIECE OF THE SOUTH AFRICAN INSTITUTE OF ELECTRICAL ENGINEERS | MAY 2013
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                                                  THE PRESIDENTIAL ISSUE
                                                                        wattnow || MAY
THE OFFICIAL MOUTHPIECE OF THE SOUTH AFRICAN INSTITUTE OF ELECTRICAL ENGINEERS          2013| 1
                                                                                   may 2013
THE PRESIDENTIAL ISSUE - THE OFFICIAL MOUTHPIECE OF THE SOUTH AFRICAN INSTITUTE OF ELECTRICAL ENGINEERS | MAY 2013
LETTERS
                         6   Letter from the SAIEE President
                              - Mr Paul van Niekerk.

                                                                                                        page 12
                         REGULARS
                         8   wattshot
                              We showcase gadgets & gizmo's for everyone!

                         12   wattsup
                              Showcasing social functions & events.
                                                                                                                               page 26
                         58   Crossword - win R1000!

                         60   Membership

                         62   SAIEE Calendar of Events

                         FEATURE                                                                                             page 36
                         28 Presidential Address: Independent Power Production
                             and Infrastructure Development
                              Paul van Niekerk shares his theme for 2013 -
                              "Building of Skills & Professionalisation of Electrical Engineers.

                         POWER
                         36 Koeberg Insulator Pollution Test Station
                              For many years Eskom has followed international guidelines in selecting
                              transmission and distribution insulator products for use in polluted environments.
                                                                                                                              page 54
                         50   Transforming the Power Industry
                              Powertech Transformers (PTT) consists of three world class operations
                              involved in the design, manufacture, installation and commissioning of transformers.

                         LOOKING BACK
                         54 May Day and Beyond....
                              What happened in history today?

2 | wattnow | may 2013                                                                                               wattnow | may 2013 | 3
THE PRESIDENTIAL ISSUE - THE OFFICIAL MOUTHPIECE OF THE SOUTH AFRICAN INSTITUTE OF ELECTRICAL ENGINEERS | MAY 2013
From the Editor's Desk | minx avrabos

                                                                                                   t’s that time of the year again
                         Managing Editor
                     Minx Avrabos | minx@saiee.org.za                                             where we celebrate the election of
                                  EditorS                                                      the new SAIEE council members and
                               Derek Woodburn                                                its new President. For those of you
                                  Mike Crouch                                                that were unable to attend the AGM
                            Jane-Anne Buisson-Street                                         at the end of March, we showcase the
                                Contributors                                                 inauguration on page 12.
                                 Derek Woodburn
                                 Paul van Niekerk
                                    W.L. Vosloo                                              The inauguration of the new
                                    R.L. Swinny                                              president, Mr Paul Van Niekerk was
                                    Nico Gunter                                              an auspicious event like only Gerda
                                    Leon Schultz
                                                                                             Geyer can organize. Well-done Gerda.
                                  Jacqueline Burn
                                Jane Buisson-Street
                                        EVENTS                                               Page 28 features Paul van Niekerk’s inaugural speech “Independent Power
                                                                                             Production and Infrastructure Development” the article deals with the
                     Gerda Geyer | geyerg@saiee.org.za
                                                                                             dichotomy that exists within the South African landscape, the difficulty of
                                PHOTOGRAPHER
                                                                                             solving the challenges we face and most importantly, what we as industry
                       Heather McCann | 011 682 3298
                                                                                             leaders can do to aid in this situation.
                  CPD & course accreditation
                      Sue Moseley | suem@saiee.org.za                                        The wattnow magazine prides itself on being relevant and topical and with
       MEMBERSHIP & TECHNOLOGY LEADERSHIP                                                    this in mind the May issue focuses on a subject that is not only relevant but
                     Ansie Smith | smitha@saiee.org.za                                       also a source of raging debate across the world, and that is Insulator Testing.
                                 ADVERTISING                                                 On page 36 we publish an insightful paper by Dr’s Vosloo and Swinny from
                                Avenue Advertising                                           the Eskom Research, Test and Development team. The subject of the paper
                       T 011 463 7940 | F 086 518 9936                                       is the Koeberg Insulation Pollution Test Station, and due to the relevance of
                             E barbara@avenue.co.za                                          the subject we have decided to publish the paper in its entirety instead of two
                            Publisher                                                        parts. Get the coffee, put the feet up and enjoy this interesting article.
            South African Institute of Electrical Engineers
                             SAIEE HEAD OFFICE                                               Management of the wattnow as well as the SAIEE are committed to service
                                                                                             delivery and as a result are acutely aware of the frustration caused by the
                   P.O. Box 751253 | Gardenview | 2047
                                                                                             recent postal strike and the non delivery of the February through to March
                  T 011 487 3003 | F 011 487 3002
            E wattnow@saiee.org.za | W www.saiee.org.za                                      issues of the wattnow magazine to many of our subscribers. With the above
                      Office Hours: 8am-4pm                                                  in mind it was decided to make the three effected issues available for online
                                                                                             reading which was sent out in the weekly newsletter.

                                                                                             Hope you enjoy the read as much as I enjoyed putting it together.
                  SAIEE 2013 Office Bearers
                     President                    Paul van Niekerk
             Deputy President                     Pat Naidoo                                 Enjoy the read!
         Senior Vice President                    André Hoffmann
         Junior Vice President                    T.C. Madikane
      Immediate Past President                    Mike Cary
          Honorary Treasurer                      Viv Crone
       Honorary Vice President                    Sarel Schoombie

                                 ISSN: 1991-0452
       SAIEE Publications (Pty) Ltd. All material is strictly copyright and all rights are
    reserved. Reproduction without permission is forbidden. The views expressed in this      PS: April 2013 issue, pg 14: Correction
         publication are not necessarily those of the publisher or the SAIEE. E&OE               – Ansie Smit was employed for 22 years by the SAIEE.

                                                                                                               Visit www.wattnow.co.za to answer the questions
                                                                                                               related to these articles to earn your CPD points.

4 | wattnow | may 2013                                                                                                                                                         wattnow | may 2013 | 5
THE PRESIDENTIAL ISSUE - THE OFFICIAL MOUTHPIECE OF THE SOUTH AFRICAN INSTITUTE OF ELECTRICAL ENGINEERS | MAY 2013
MESSAGE FROM THE 2013 SAIEE PRESIDENT

                                                                                                                                                      • The Membership Committee will register         best final year Engineering Student at           • The Publications Committee is inter-
                                                                                                                                                        and manage qualification of new members        KZN University in 2012;                            alia responsible for the publication and
                                                                                                                                                        of the SAIEE, they will also keep an         • The Professional Development Committee             financial sustainability of wattnow and
                                                                                                                                                        accurate record of members, and look after     is responsible to ECSA, for the registration       the peer-reviewed Africa Research Journal
                                                           As is always the case when the new            Power Section will be chaired by
                                                                                                                                                        the interests of members;                      of Engineers, PAC and EPAC and                     (ARJ) and any other in house publication
                                                           President is inaugurated, the SAIEE           Ms Thandiwe Nkambule;
                                                                                                                                                      • The Marketing and Events team will of          relations with external stakeholders               required in addition to the SAIEE Website.
                                                           committees have to be re-established to do    Historical Section will be chaired by
                                                                                                                                                        course, as the name implies, organise the      including Government and international
                                                           the work of the SAIEE for next year.          Mr Max Clarke.
                                                                                                                                                        events and maintain external relations         cooperation. They are also responsible for       All committees plays an integral part to the
                                                                                                                                                        with colleague organisations such as the       managing the Continuing Professional             promotion of Electrical Engineering and the
                                                           Some of the changes that have been            These teams will meet every Council
                                                                                                                                                        IEEE and the IEE. In addition, they will       Development (CPD) activities of SAIEE            maintenance of standards in Electrical design
                                                           introduced this year, is the formalisation    day at a minimum to ensure the efficient
                                                                                                                                                        coordinate SAIEE workshops, and events;        and accreditation and validation of              in South Africa, and it is our responsibility
                                                           of the SAIEE restructuring team which         operation of the SAIEE. I am very
                                                                                                                                                      • The Education and Training Committee           external training organisations. An              as the South African Institute of Electrical
                                                           has been combined with the Legal              grateful to these dedicated professional
                                                                                                                                                        have a very important function of managing     additional, all important function is the        Engineers to set examples and create
                                                           & Constitutional working group to             people who have kindly volunteered their
                                                                                                                                                        the education standards and award of           management and control of the modified           opportunities to maintain this standard of
                                                           ensure that a strategy is formulated          time to participate in the support and
                                                                                                                                                        SAIEE bursaries, they also ensure that the     mentorship programme;                            Engineering.
                                                           before any restructuring is considered.       professionalisation of our Industry.
                                                                                                                                                        pipeline of children entering the field of   • The Technology and Leadership Committee
                                                           This committee will be chaired by our
                                                                                                                                                        Electrical Engineering is maintained. A        are primarily responsible for review of
                                   reetings to you all     immediate past President Mr Mike Cary         Each of these committees has a set of
                                                                                                                                                        current project that has been going for a      current technology activities, Industry
                                 from the desk of the      and the Deputy will be Mr Viv Crone,          terms of reference that include clearly
                                                                                                                                                        few years, is the Bergville project, where     Association       activities,    participation
                               SAIEE President.            while all the active past presidents on       defined objectives for the year.
                                                                                                                                                        SAIEE members have volunteered time            on SABS and other relevant external
                               The first month of my       Council will serve on this committee          • The SAIEE Finance Committee is
                                                                                                                                                        and effort for the development of Math         committees including current issues such
                           tenure in the ‘Chair’ has       to provide collective wisdom on a way            responsible for the daily execution of
                                                                                                                                                        and Science amongst rural children which       as IRP NDP and other documentation that                             Paul van Niekerk Pr. Eng
                         been rather eventful. This        forward for the SAIEE. Included in their         financial issues, including payment
                                                                                                                                                        has really borne fruit and produced the        affect the Electricity industry;                                      SAIEE President 2013
                   started with my inauguration            mandate is the requirement to make               of routine costs and managing non
            on 27 March 2013. It was a humbling            provision for an executive function within       routine expenditure and investments.
            experience to be inducted as the head of       the SAIEE to provide a SAIEE mentorship          The SAIEE is a big business with annual
            this esteemed 100 year old Professional        programme.                                       turnover in the region of R7M and has
            Institute, and as previously stated, I will                                                     investments of R28M plus property
            do my very best to uphold the standards        Other committees will also be subject            worth in excess of R11M;
            set by my predecessors, at the helm of this    to review and the team that has been          • The Facilities Committee, besides
            prestigious organisation.                      appointed to Chair these working groups          managing of the SAIEE campus in
                                                           are as follows:                                  Observatory, will also include in
             The AGM was held at the war memorial
                                                            Committee                        Chair                         Vice Chair
            auditorium in Saxonwold, Johannesburg
                                                            Office Bearers                   Paul van Niekerk              Pat Naidoo
            and rather well attended, despite there
                                                            Finance                          Pat Naidoo                    Andre Hoffman
            being between two long weekends, and
                                                            Restructuring & Constitutional Mike Cary                       Viv Crone
            once again very well organised by Gerda
                                                            Facilities                       Jane Buisson Street           Bill Bergman
            from the office of the SAIEE.
                                                            Membership                       Rex van Olst                  Prince Moyo
            My Presidential address is included in this     Events & marketing               Andre Hoffman                 Pat Naidoo
            issue of wattnow and as you are aware, my       Education and Training           Andries Tsabalala             Nlhanhla Maphalala
            theme for the year is:                          Professional Development         John Gosling                  TC Madikane
            "To promote the skills, and hence the           Publications                     Viv Crone                     Hendri Geldenhuys
            Professionalisation of Electrical Engineers,    Technology Leadership            Michael Grant                 Prince Moyo
            Technologists and Technicians to meet
            the identified needs for job creation and      The SAIEE Sections will be as follows:           their terms of reference for 2013 the
            infrastructure development in South            Electronics and Software section will be         finalisation of the furnishing of the
            Africa".                                       Chaired by Mr Ian Gebbie;                        Museum at Innes House;

6 | wattnow | may 2013                                                                                                                                                                                                                                                         wattnow | may 2013 | 7
THE PRESIDENTIAL ISSUE - THE OFFICIAL MOUTHPIECE OF THE SOUTH AFRICAN INSTITUTE OF ELECTRICAL ENGINEERS | MAY 2013
NEW GADGETS ON THE MARKET

   WATTSHOT
   Father's Day is celebrated on the 16th of June 2013, let's spoil him...

                                                                                                                                                                                                             Inflatable Beer Bucket
                                                                                                                                                                                                             There's nothing better than enjoying
                                                                                                                                                                                                             a cold drink out in the sunshine, but
                                                                                                                                                                                                             nothing worse than reaching for a bottle
                                                                                                                                                                                                             of beer, only to find it's warm!
                                                                                                                                                               Zip Style Earphones (Black)
                                                                                                                                                               Quality sound with a funky zip style.         The solution is to keep your beers and
                                                                                                                                                               Sick of your earphone wires tangling in       other drinks cool in an ice bucket and this
                                                                                                                                                               your bag or pocket? These zip earphones       inflatable giant beer tankard drinks cooler
                                                                                                                                                               are the perfect solution - just zip them up   is just the thing for filling with beverages
   The Bush Baby combined lantern and torch                                   The Seal LED Dynamo flashlight                                                                                                 at outdoor parties or barbeques.
   The Bush Baby combined lantern and torch adopts the principle of           The Seal LED Dynamo Flashlight works on the cranking-for-                        when not in use!
   cranking for power.                                                        power principle. This product is waterproof for up to 10m under                                                                Blow it up, fill it with ice and bottles of
                                                                              water – making it ideal for fishing expeditions or for use in the                Available in 3 on-trend colours, orange,
                                                                                                                                                               black or pink, use the earphones to           your favourite beer, then chill out and
   By cranking the handle, the internal battery is charged, which then        rain.                                                                                                                          enjoy! Literally a very cool novelty that's
   feeds a direct current to the unit’s powerful LEDs. The crank handle                                                                                        brighten up any outfit.
                                                                                                                                                                                                             really useful for summer.
   can be neatly locked away after charging. The Bush Baby can be             It has a single waterproof switch that operates the three light                                                                Features:
   used as a camping lantern or a super bright torch, and has a self-         settings of the high-power LEDs – including a flashing function,                 The fully working zip not only adds flair,
                                                                                                                                                               it also aids functionality: Try unzipping     Inflatable giant beer bucket
   locking hook on the bottom of the product for added convenience.           which is ideal for emergency situations. The Seal LED Dynamo                                                                   Simply blow it up add ice and drinks
   This product has a high and a low level LED light setting - it can         flashlight is a shock-resistant product and can be used to charge a              to full length when sharing music with a
                                                                                                                                                               friend and then zipping them the whole        Perfect for braais
   produce bright task lighting or a dimmer ambient light.                    mobile phone.                                                                                                                  Floats
                                                                                                                                                               way back up when not in use.
                                                                                                                                                                                                             Easy to use
   The Bush Baby combined lantern and torch (code: 18471) is                  The Seal LED Dynamo Flashlight (code: 18472) is available at The                                                               Price: R199 (incl.)
   available at The Lighting Warehouse and retails for R139.95.               Lighting Warehouse and retails for R179.95.                                      Price: R165 (incl.)

                                                                                                                                                                                                             True Utility Nail Clip Kit
   Visit www.lightingwarehouse.co.za                                          Visit www.lightingwarehouse.co.za.                                                                                             Tough and easy to use, this great multi-
                                                                                                                                                                                                             function nail clip kit can be attached to
                                                                                                                                                                                                             your key ring. These strong, straight-
                                                          Glow In The Dark Toilet Roll
                                                                                                                                                                                                             edged nail clippers will produce precise,
                                                          Now you'll always be able to find the toilet paper - even in the dark - with this new
                                                                                                                                                                                                             clean results and they are easy to use at
                                                          Glow in the Dark Toilet Paper!
                                                                                                                                                                                                             arm's length. The strong design provides
                                                          If you don't want to wake anyone up in your household at night by switching on the
                                                                                                                                                                                                             good levarage on even thickened or
                                                          light, you can follow the glow of this groovy loo roll to your bathroom. Perfect for
                                                                                                                                                                                                             difficult nails. Attach to your key ring
                                                          powercuts or glow in the dark mummy outfits, this exciting bathroom accessory will
                                                                                                                                                                                                             or keep in your purse, discreet and
                                                          ensure you'll never want to use normal loo roll again.
                                                                                                                                                                                                             lightweight.
                                                                                                                                                                                                             Features:
                                                          Features:
                                                                                                                                                                                                             Flick-out nail clippers; Nail file &
                                                          Glow in the dark toilet roll
                                                                                                                                                                                                             screwdriver; Scissors; Knife; Key ring
                                                          Specially customised toilet roll
                                                                                                                                                                                                             Product Size: L56 x W15 x D9mm
                                                          Perfect novelty gift
                                                                                                                                                                                                             Price: R199 (incl.)
                                                          Price: R80 (incl.)
8 | wattnow | may 2013                    All the products featured on pages 8 & 9 are available online at www.mantality.co.za unless specified differently.                                                                                                wattnow | may 2013 | 9
THE PRESIDENTIAL ISSUE - THE OFFICIAL MOUTHPIECE OF THE SOUTH AFRICAN INSTITUTE OF ELECTRICAL ENGINEERS | MAY 2013
NEW GADGETS ON THE MARKET

   WATTSHOT
                                                                                                                                                           ACTOM, providing customers with a balanced offering

     A few must-have's for the female engineer....

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                                                                                                        Business Card Case Gift
                                                                                                        Whether it's securing a new job or closing
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   Personalized Modern Glass                                                                            can make all the difference. This elegant,
   Clock Gift                                                                                           sophisticated card case just might be it.
                                                     Overlap Tray - Birch

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   Polished glass provides the dramatic
                                                     Curl up next to the fire with your work and

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   framework for the silver tone clock,                                                                 Its classic silver plating is a timeless nod
                                                     the Overlap Tray.
   anchored by silver tone columns. It makes a                                                          to success and luxury, while the delicate
   memorable anniversary gift or an impressive                                                          beading detail lends a note of refinement
                                                     This hybrid table allows you to bring your
   recognition gift for a staff member -                                                                that's both chic and subtle. Engrave it
                                                     office with you. Check email on the deck or
   especially when you add an engraving to                                                              with your hopes for her success, and you
                                                     take breakfast to your partner in bed.
   complete the presentation.                                                                           just might have a hand in helping achieve
                                                                                                        it. While delicate in appearance, this is a
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                                                                                                        heavy-duty card case with a sturdy design
                                                     veneer, and cork covered area for your cup
                                                                                                        to help protect business cards.
                                                     of coffee.

                                                                                                        -A great gift for birthdays, new jobs and
                                                     Designed by Eric Pfeiffer.
                                                                                                        promotions.

                                                                                                                                                                              Distribution through ACTOM’s nationwide branches

                                                                                                                Freshwater Cultured
                                                                                                                Pearl Woven                                           The largest manufacturer, solution
                                                                                                                Necklace                                              provider, repairer and distributor of
   Printed Backup Battery For                                                                                   With 14k White Gold strands                           electro-mechanical equipment in Africa.
   iPhone                                                                                                       of different sizes of freshwater
   A have-to-have accessory we're already                                                                       cultured pearls are woven
   addicted to: This supercute backup battery                                                                   together to form this unique
   goes everywhere—even in the tiniest of                                                                       necklace, finished with a
   clutches. In exclusive custom-developed                                                                      14k white gold filigree clasp.
   prints, it's the chicest way to recharge on the                                                              A must have for the special
   go. Compatible with the iPhone 3G/4/4S.                                                                      person in your life!                       ACTOM (Pty) Ltd: 2 Magnet Road, Knights, 1413, PO Box 13024, Knights, 1413
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10 | wattnow | may 2013                                           All the products featured on page10 are available to purchase online at www.gifts.com   ACTOM (Pty) Ltd. 2 Magnet Road, Knights, Boksburg, 1413, South Africa. Tel: +27 (0) 11 820 5111   wattnow | may 2013 | 11
                                                                                                                                                          www.actom.co.za
THE PRESIDENTIAL ISSUE - THE OFFICIAL MOUTHPIECE OF THE SOUTH AFRICAN INSTITUTE OF ELECTRICAL ENGINEERS | MAY 2013
SO CIAL S C ENE - W ERE Y O U THERE?

   SAIEE AGM
   The 2013 SAIEE AGM took place at the SA
   Museum of Military History in Johannesburg.

   The 2013 SAIEE President, Mr Paul van Niekerk
   was inaugurated at this meeting after a review
   of the SAIEE's audited Financial Reports. In his
   presidential address, Paul van Niekerk will focus                                                                                          Paul van Niekerk with Sarel Schoombie,        Paul van Niekerk with Ian Gebbie,    Paul van Niekerk with Max Clarke,
   his year as president on "The building of skills                                                                                                  Honorary Vice President.             elected Chairman of the E&S section.   Chairman of the Historical Section.
   and professionalisation of Electrical Engineers ".

   It was an auspicious event which saw SAIEE
   Council Members rubbing shoulders with our
   esteemed guests.

   The Presidential address is featured on page 28
   in this issue of the wattnow magazine.                  Mike Cary, 2012/13 SAIEE President handing the newly inaugurated 2013/14 SAIEE
                                                                          President, Mr Paul van Niekerk his presidential pin.

                                                                                                                                                    Ken Nixon with Ian Gebbie.            A few of our members enjoying the           Margaret & Mike Cary,
                                                                                                                                                                                                      festivities.                   Immediate Past President.

     Andries Tshabalala presented Mike Cary with        Elizabeth van Niekerk with Margaret Cary.   Paul van Niekerk with Pat Naidoo,
              his Past President's badge.                                                               Deputy President, SAIEE.

                                                                                                                                                   Rabelani Dagada - President,
                                                                                                                                                    Computer Society of SA with
                                                                                                                                              2013 SAIEE President, Paul van Niekerk.

       Paul van Niekerk with André Hoffmann,            TC Madikane, newly elected Junior Vice       Paul van Niekerk with Viv Crone,
                Senior Vice President.                     President with Paul van Niekerk.                Honorary Treasurer.              2013 SAIEE President, Paul van Niekerk with
                                                                                                                                                                                                  Prof. Jan de Kock              Alwani Ralineba, SAIEE Bursar.
                                                                                                                                                            his family.
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THE PRESIDENTIAL ISSUE - THE OFFICIAL MOUTHPIECE OF THE SOUTH AFRICAN INSTITUTE OF ELECTRICAL ENGINEERS | MAY 2013
SO CIAL S C ENE - W ERE Y O U THERE?

                                                                                                                                            PROMOTING ENGINEERING KNOWLEDGE AND PRACTICE

                                                                                                                                                                 The Wits Power and HV research groups that attended SAUPEC 2013 at North-West University.
                                                                                                                                            North-West University in Potchefstroom         Wits EIE’s invaluable contribution to the      27 presentations, ranging from renewable
                                                                                                                                            hosted the annual South African                conference is part of its drive to grow        energy and energy efficiency fields to high
                                                                                                                                            Universities Power Engineering Conference      postgraduate research to promote the           voltage and power-grid disciplines, while
                                                                                                                                            (SAUPEC) from 31 January to 1 February         search for knowledge within the broad          also including “fringe” aspects such as
                                                                                                                                            during its “O-week”.                           field of engineering to solve the tough        sociological studies of developing countries
     Seating (left to right): Mike Cary (2012 SAIEE President), Cyril Gamede       TC Madikane presented Gill Nortier, the organiser of                                                    engineering problems of the day.               and the effect of coal quality.
      (ECSA President) and TC Madikane (SAIEE KZN Centre Chairman)               the event with a token of appreciation on behalf of KZN    The conference plays a vital role in
      Standing (left to right): Pat Naidoo (SAIEE Senior Vice President) and     committee members. Gill has been a Secretary of SAIEE
                                                                                                                                            promoting engineering knowledge and            It has long realised that solutions are not    Many graduates and post-graduates were
              Veer Ramnarain (SAIEE KZN Centre Vice Chairman)                     KZN Centre for more than 30 years. She has been very
                                                                                   instrumental in ensuring that the KZN Centre runs        expertise among the relatively small           isolated within a single specialist field,     attending their first conference, meeting in
   KZN CENTRE DINNER & DANCE                                                                    smoothly and professional.                  South African Power and High Voltage           leading to the creation of its three major     person the academics with whose work they
   The KZN SAIEE Centre had Dinner and Awards evening on Friday,                                                                            engineering       academic      community.     research thrusts: energy, information and      were already familiar and being exposed to
   30 November 2012 at Durban Country Club. The event was well                                                                              Consequently it is no surprise that Wits       systems, all of which were represented in      the vastness of the power- and high-voltage
   attended by more than 200 members and visitors. The guest speaker                                                                        University’s School of Electrical and          its presentations which covered 4th year       engineering field. The EIE considers this
   was Mr Cyril Gamede, the ECSA President. The recipients of the                                                                           Information Engineering (EIE) made one         projects from 2012 and current post-           aspect of the conference an important
   awards were as follows:                                                                                                                  of the strongest showings, delivering ten of   graduate research.                             introduction for both graduates and post-
                                                                                                                                            the 27 presentations and providing almost                                                     graduates to the almost bewildering choice
   A. Category: Significant project award                                                                                                   a third of the participants.                   A wide range of topics was aired in the        of career options in the sector.
   1. Title: Greater East London strengthen scheme phase 1
      a. Project Leader: Krish Govender
      b. Client: Eskom
                                                                                                                                                                                             EATON PEOPLE ON THE MOVE
      c. Consulting Engineers: Eskom                                                                                                                                                         Rory Reid has been appointed as the new       Rory’s zest for success, motivation and
                                                                                                                                                                                             South African Sales Leader, for Eaton         technical background in the Electrical
   2. Title: Electronic Bicycle Line Management and People Counting                                                                                                                          Electric SA (Pty) Ltd and will be based in    industry sector, makes him the ideal
      System Project for Cop 17 in Durban                                 Winners: Cyril Rutters Pr Eng and his portfolio regarding SAIEE                                                    Wadeville, Johannesburg.                      choice to lead an extraordinary team.
      a. Project Leader: Rob Anderson                                     activities reads as follows:
      b. Client : Ethekwini Municipality                                  · Joined the SAIEE in 1984 - upgraded to SAIEE Fellow 2001;                                                        In his new role, Reid will lead the Power     Reid has a Higher Diploma in Business
      c. Consulting Engineers: Rob Anderson and Associates                · Served on KZN Centre Committee since 1989                                                                        Quality, Power Distribution, Projects         Management, a National Technical
         Consulting Engineers                                             · Served as KZN Centre Committee Vice Chairman 2003                                                                and Branch teams nationally. This new         Diploma N5 in Electrical Engineering
                                                                          · Served as KZN Centre Committee Chairman 2004                                                                     organization will allow for improved sales    with a wireman’s license and Electrician
   B. Category: SAIEE KZN Centre Lifetime Contribution Award to           · Served as KZN Centre Committee Immediate Past Chairman 2005                                                      and customer focus and internal training      qualification foundation.
      Cyril Rutters                                                       · Served as Past Chairman on KZN Centre Committee 2006 to date.                                                    for the South African sales team.
14 | wattnow | may 2013                                                                                                                                                                                                                                        wattnow | may 2013 | 15
THE PRESIDENTIAL ISSUE - THE OFFICIAL MOUTHPIECE OF THE SOUTH AFRICAN INSTITUTE OF ELECTRICAL ENGINEERS | MAY 2013
SO CIAL S C ENE - W ERE Y O U THERE?
                                                                                                                                                 New intelligent building procurement model in SA financial sector
                                                                                                                                                                                                         Corporate South Africa is seeing a move to a new engagement/procurement
                                                                                                                                                                                                         model around the role of IT and facilities in real estate developments, according
                                                                                                                                                                                                         to Bradley Hemphill, Director of EES, an ISO 9000 professional engineering and
                                                                                                                                                                                                         management company. “Our work with the financial services sector in particular
                                                                                                                                                                                                         indicates that provision for intelligent infrastructure is increasingly being made
                                                                                                                                                                                                         right from the word go during the design phases of the new headquarters of some
                                                                                                                                                                                                         of South Africa’s leading financial institutions,” says Hemphill.

                                                                                                                                                                                                         EES is providing the consultancy for the intelligent infrastructure of the new
                                                                                                                                                                                                         corporate head-office of privately owned investment management firm, Allan
                                                                                                                                                                                                         Gray, a household name in the South African financial services sector. The
                                                                                                                                                                                                         landowner and client in this project is the V & A Waterfront. The development
                                                                                                                                                                                                         is to be called ‘No. 1 Silo’.

            Top achievers in the first year of study 2012: Left to Right: Mr. Mike Crouch (SAIEE), Mr. Brandon Craytor (Electrical),
                                                                                                                                                 MIGHTY BATTLE LOOMS IN                                                In an ever-changing environment, staying abreast of evolving
                                                                                                                                                                                                                       threats and attack techniques requires constant vigilance. It’s a
                        Mr. Albertus Malan (Electronic), Mr. Jacobus Herman (Computer), Prof. Sunil Maharaj (HoD)                                CYBERSPACE                                                            game of chess or cat and mouse; and understanding the enemy
                                                                                                                                                 South Africa’s eighth annual ITWeb Security Summit will be staged     and anticipating his next move is the new infosec top priority.
                                                                                                                                                 amid growing evidence that traditional IT security has failed.
                                                                                                                                                                                                                       At the annual ITWeb Security Summit, to be held at the Sandton
                                                                                                                                                 A ‘mighty battle’ has broken out for the soul of the internet, and    Convention Centre from 7 – 9 May 2013, the definitive gathering
                                                                                                                                                 the cyber security risks facing enterprises are greater than ever.    of security professionals, international and local information
                                                                                                                                                 Cyber security in its old form has failed, and information security   security analysts and experts will drill down into high profile
                                                                                                                                                 professionals are engaged in an ongoing strategic war for control.    security failures, forecast the future of cyber security and outline
                                                                                                                                                                                                                       the tactics needed to win the war.
                                                                                                                                                 Amid increasingly audacious cyber attacks and dire warnings, the
                                                                                                                                                 world’s top cyber security experts are set to travel to SA in May     In a much-anticipated keynote address, international investigative
                                                                                                                                                 this year, to address 500 of the country’s key business leaders and   journalist and author Misha Glenny will uncover his findings on
                                                                                                                                                 information security professionals on the battle raging on the        the cybercrime underworld. Based on extensive interviews with
                                                                                                                                                 cyber front.                                                          cyber criminals, cyber policemen and government strategists,
     Top achievers in the third year of study 2012: Left to Right: Mr. Mike Crouch (SAIEE), Mr. Yousef Alkayyali (Electrical), Mr. Anthony                                                                             Glenny’s presentation will reveal the new cybercrime landscape.
                              Gaskell (Electronic), Mr. Christopher Panayi (Computer), Prof. Sunil Maharaj (HoD)                                 Key to winning the war, they say, is informed strategy, effective
                                                                                                                                                 tactics and the new imperative to know your enemy.                    For more information about the ITWeb Security Summit, visit
   Departmental Prize Giving 2013                                          who in his address congratulated the students on choosing what
                                                                           he believes to be the best engineering profession there is and
                                                                                                                                                                                                                       www.securitysummit.co.za

   The Department of Electrical, Electronic and Computer                   highlighted the importance of continuous study to keep one up to
   Engineering held its annual prize giving ceremony recently. The         date with technological advancements and to keep oneself young.                                                     Denver Technical Products are now able         Adjustments are available for percent of
   ceremony, attended by students and personnel, was opened by                                                                                                                                 to offer current unbalance detectors. The      unbalance and time delay before tripping.
   Prof. Sunil Maharaj, the head of the department, with a special         Two cash prizes were also sponsored by RapidM for the top three                                                     Model 2722 is designed to monitor 3-phase      The unit will automatically reset on
   welcome to Mr. Mike Crouch, former president of the South               achievers in the two third year courses of Modulation Systems                                                       AC current or compare three single-phase       restoration of correct current balance, or
   African Institute of Electrical Engineers (SAIEE).                      (EMS 310) and Stochastic Communication Systems (ESC 320).                                                           AC currents. A solid-state electronic          a normally-closed momentary switch can
                                                                                                                                                                                               sensing circuit drives an internal relay       be connected for a manual reset. External
   During the ceremony certificates and cash prizes were awarded to        The ceremony was concluded by Prof. Sunil Maharaj, who stated                                                       which energizes during normal, balanced        CT’s can be used to extend the operating
   the top three students in the first, second and third year of study     the importance of good lecturers in the development of good                                                         conditions. An unbalanced condition will       current range. Applications include the
   during 2012 for each of the three respective disciplines. The top       students in order to improve our international standing as a school                                                 cause the relay to drop out. The Model         protection of motors and detects open
   achiever in the third year of study for each of the three disciplines   and department. Finally all attendees joined for a delicious finger                                                 2722 accepts current inputs of up to 5 amps    circuit of 3-phase heating elements, burnt
   was awarded a special certificate and cash prize sponsored by the       lunch before rushing off to do what top achievers do – work!          CURRENT UNBALANCE                             and will consider zero amps as balanced
                                                                                                                                                                                               making the device suitable for use with
                                                                                                                                                                                                                                              out lamps and any industrial process where
                                                                                                                                                                                                                                              phase balance is important.
   SAIEE. These awards were handed over by Mr. Mike Crouch,
                                                                                                                                                 DETECTOR                                      3-phase heaters.

16 | wattnow | may 2013                                                                                                                                                                                                                                             wattnow | may 2013 | 17
THE PRESIDENTIAL ISSUE - THE OFFICIAL MOUTHPIECE OF THE SOUTH AFRICAN INSTITUTE OF ELECTRICAL ENGINEERS | MAY 2013
SO CIAL S C ENE - W ERE Y O U THERE?

                                                                                                                                                                                                     WITS EIE AT ICIT CONFERENCE
                                                                                                                                                                                                     Mr. Wesley Doorsamy and Professor Willie Cronje from the School of Electrical and
                                                                                                                                                                                                     Information Engineering at Wits University represented WITS at the recent IEEE
                                                                                                                                                                                                     International Conference on Industrial Technology (ICIT 2013) held in Cape Town.
                                                                                                                                                                                                     They presented a paper titled, ‘Multiple fault diagnosis on a synchronous 2 pole

   ZEST WEG GROUP INCORPORATES GENSET BUSINESS UNDER CORPORATE BRAND                                                                                                                                 generator using shaft and flux probe signals’. The paper deliberates ongoing work
                                                                                                                                                                                                     conducted on the development of a system that utilises shaft voltage analysis as a
                                                                                                                                                                                                     method of condition monitoring.

                                                                                                                                                                                                     The IEEE International Conference on Industrial Technology (ICIT 2013), a major
                                                                                                                                                                                                     annual conference of the IEEE Industrial Electronics Society, was hosted at the Clock
                                                                                                                                                                                                     Tower Pavilion Conference Centre in Cape Town from February 25th to 27th, 2013.
                                                                                                                                                                                                     The exquisite waterfront venue was not only the attraction as the conference included
                                                                                                                                                                                                     322 presentations of high quality papers over 10 technical tracks. A noticeable feature
                                                                                                                                                            Wesley Doorsamy at the recent            of the conference was the broad international representation.
                                                                                                                                                               ICIT 2013 Conference.

                                                                                                                                                    Directing action to maximum energy savings and funding
                                                                                                                                                                                                                                                 and assessing energy saving products, to
                                                                                                                                                                                                                                                 evaluating independent M&V work to
                                                                                                                                                                                                                                                 protect the organisations’ interests. Some
                                                                                                                                                                                                                                                 delegates found that municipalities are
                                                                                                                                                                                                                                                 now asking for M&V reporting to be done
                                           Zest WEG Group's generator set division team in Cape Town.                                                                                                                                            by a CMVP for new building regulations
   As part of its continued growth across           headquarters whose responsibility is to         Key sector users of generator sets produced                                                                                                  like SABS 204 where M&V is required to
   the African continent, the Zest WEG              expand our footprint into Africa. Integrating   by the Zest WEG Group’s Generator Set                                                                                                        substantiate energy and water efficiency
   Group has drawn subsidiary company               the genset business into the main brand         Division include telecommunications,                                                                                                         claims. Transparent M&V has always been
   IMS Cape, the oldest and largest generator       will also strengthen the presentation of our    mining, municipal, retail and shopping                                                                                                       a requirement by Eskom DSM/IDM project
   set manufacturer in Cape Town, into its          Group offering, particularly since many         complexes, marine, hotels, offices, hospitals                                                                                                funding, as well as DoE funded projects,
   corporate brand. The business is now             mining operations in remote areas of the        and clinics. This technology is also being                                                                                                   and for energy efficiency tax incentives
   known as the Zest WEG Group’s Generator          continent are running off alternate energy      increasingly required in the energy,                                                                                                         CMVPs are required to report on energy
   Set Division.                                    sources, such as diesel and HFO (heavy fuel     industrial and petrochemical sectors.                                                                                                        savings to substantiate claims.
                                                    oil).”
   “As a Group we’re experiencing real growth,                                                      Integrated packages include mechanical                                                                                                       Christo van der Merwe, the course
   both in South Africa and in other parts of       The Zest WEG Group acquired the                 and electrical manufacture and assembly as                                                                                                   presenter, is highly acclaimed in the field
   the continent, and our brand is becoming         generator business in 2007 from the             well as electronic design that incorporates                                                                                                  of M&V in South Africa being one of the
   well recognised in the region,” Gary Daines,     IMS Group of companies and, with                control panel manufacture. The Generator                                                                                                     very first persons to obtain his CMVP
   Zest WEG Group’s sales and marketing             subsequent significant investment in both       Set Division also provides supply and                                                                                                        qualification locally. He commented that
                                                                                                                                                      Delegates at the Certified Measurement and Verification Professional (CMVP) training       “M&V can verify the performance of energy
   director, explains.                              infrastructure and manufacturing plant,         installation of transformers, cabling,
                                                                                                                                                                           course held in Port Elizabeth in March 2013.
                                                    has developed this genset manufacturing         bulk fuel systems and sound attenuation                                                                                                      retrofits and Energy Services Companies
   “At the same time, the genset business has       concern to a specialist supplier capable        with standby generators on a turnkey            Port Elizabeth was recently the host to the   The value of CMVP in South Africa gives        (ESCOs) and can facilitate emission trading
   evolved into a genuine solutions provider        of designing and custom-producing               basis, together with project management,        Certified Measurement and Verification        a credible qualification to evaluate energy    through enhancing the reliability factor of
   and, as such, is very much a part of the         generator sets to suit specific applications.   installation, commissioning and main-           Professional (CMVP) training course and       management projects of government              the results and value of Carbon Emission
   Group’s total solution. At this point it makes                                                   tenance.                                        certification examination, presented by       driven projects and / or financial incentive   Reductions.” Christo was part of the group
   sense to incorporate this business into the      The division’s capacities are available in                                                      the Energy Training Foundation (EnTF),        institutions. Delegates had varied reasons     that started M&V in South Africa through
   group brand.                                     either stationary or portable configurations    To date the division has supplied equipment     the sole Southern African region training     for attending the course, from being           the North-West University M&V Team so
                                                    from 20 kVA up to 2 500 kVA and can             throughout Africa, as far afield as Ghana,      provider of the Association of Energy         able to protect energy and water saving        he is well-equipped to transfer knowledge
   “We have a vigorous business development         be increased upwards with multiple              Nigeria, Zambia, Tanzania, Botswana and         Engineers (AEE), the 36-year old US-based     project claims from a legal standpoint in      to candidates registering for AEE’s CMVP
   team active from our Johannesburg                synchronised sets.                              the DRC.                                        organisation.                                 court, assess the energy use in buildings      training in South Africa.

18 | wattnow | may 2013                                                                                                                                                                                                                                              wattnow | may 2013 | 19
SO CIAL S C ENE - W ERE Y O U THERE?

                                                                                                                                                  ZEST WEG GROUP MOVES INTO NEW PREMISES IN MONTAGUE GARDENS
                                                                                                                                                                                                                                                 contribute to the growth of the entire group.
                                                                                                                                                                                                                                                 In addition to the new premises, Zest
                                                                                                                                                                                                                                                 WEG Group’s substantial investment into

   Energy Barometer gives direction to portfolio managers                                                                                                                                                                                        corporate growth in the area includes the
                                                                                                                                                                                                                                                 establishment a few years ago of a dedicated
                                                                                                                                                                                                                                                 generator set manufacturing facility and the
                                                                                                                                                                                                                                                 EML warehouse, both in Epping.”

                                                                                                                                                                                                                                                 The Zest WEG Group is the leading
                                                                                                                                                                                                                                                 supplier of low, medium and high voltage
                                                                                                                                                                                                                                                 electric motors, variable speed drives,
                                                                                                                                                                                                                                                 soft starters, switchgear, transformers,
                                                                                                                                                                                                                                                 MCC’s, containerised substations, diesel
                                                                                                                                                                                                                                                 generator sets and co-generation and
                                                                                                                                                                                                                                                 energy solutions, as well as electrical and
                                                                                                                                                                                                                                                 instrumentation engineering and project
                                                                                                                                                         The Zest WEG Group Cape Town team at the new premises in Montague Gardens.              management services in Africa.

                                                                                                                                                  The Zest WEG Group has moved into new           automation service centre, administrative      The Group is the South African-based
       The Three Cities team proudly show off their National Energy Barometer Survey status.             Petrus Swanepoel, Chairperson
                                                                                                     Mediclinic’s Energy Initiatives Committee.   fit for purpose premises in Omuramba            offices and a staff canteen. The size and      subsidiary of global motor manufacturer,
                                                                                                                                                  Road, Montague Gardens, in a move that          layout of the site has greatly improved        WEG. Group companies include Zest
   The top performers in the National Energy      Three Cities Group of Hotels had three         the national economy, whilst providing a                                                                                                        Electric Motors, Shaw Controls (local
                                                                                                                                                  Gary Daines, Zest WEG Group’s sales and         logistical flow, with ample space for goods
   Barometer Survey for the 2011 utility          hotels that performed top of the Group         platform for comparison and learning.                                                                                                           manufacturer of MCC’s and containered
                                                                                                                                                  marketing director, says has positioned the     trucks to park and unload.
   year have received confirmation that their     and took 1st to 3rd place, whilst Mediclinic                                                                                                                                                   substations), a division manufacturing
                                                                                                                                                  group for robust future growth as the Cape
   buildings’ energy efficiency investments are   in the Hospital category entered purely to     The Energy Barometer process poses no                                                                                                           diesel generator sets, EML (electric
                                                                                                                                                  Town team takes advantage of the many           “Customers are already benefitting from
   paying off when compared to others in the      assess its own internal portfolio to assist    risk to a participant as they will never be                                                                                                     motors) and EnI Electrical (electrical and
                                                                                                                                                  opportunities coming to the fore in the area.   access to an increased stockholding and a
   same sector. Central Energy Fund (CEF)         them in making informed energy efficiency      ‘named and shamed’ and company-specific                                                                                                         instrumentation contractors).
                                                                                                                                                                                                  broader range of products, as well as from
   House, for a second consecutive year, is       investment decisions.                          information remains confidential.
                                                                                                                                                  The new Zest West Group Cape office,            the enhanced training and meeting room
   the winner of the Head Office category,                                                                                                                                                                                                       The Zest WEG Group operates a
                                                                                                                                                  not too far from its previous site also in      facilities,” says Daines.
   runner-up is Exxaro Corporate Centre and       Optimising a building envelope through         It is up to each participant to decide what                                                                                                     strategically situated network of branches
                                                                                                                                                  Montague Gardens, features 3 300 square
   in third place, Anglo Gold Ashanti.            standards and regulations is only a step in    may be disclosed. The Energy Barometer                                                                                                          and distributors offering pre- and post-sales
                                                                                                                                                  metres under roof and incorporates a            “Although our Cape office is geared to serve
                                                  the right direction. The National Energy       is a useful tool to steer energy managers                                                                                                       support, as well as parts supply throughout
                                                                                                                                                  training centre/auditorium accommodating        the local drives and automation market,
   Categories assessed in the 2011 survey         Barometer Survey encourages companies to       in the right direction and is being used                                                                                                        Africa.
                                                                                                                                                  about 70 people, warehousing, a drives and      it is also being strategically prepared to
   included Head Offices, Hospitals, Hotels,      become aware of their energy consumption       by many companies to decide which
   and Motor Car Dealers, however due to          levels when operating a building and to        buildings in their portfolios will deliver
   non-disclosure agreements not all winners      assist them to optimise their energy usage.    the most significant impact from energy
   in all categories may be announced.            The results improve profits, contributes to    management perspectives.

   Royal HaskoningDHV appoints Vic Prins as Director Aviation
                                     International consultancy, engineering and           trade, he holds a doctorate from the Massachusetts
                                     project management service provider Royal            Institute of Technology (MIT) in Boston.
                                     HaskoningDHV is pleased to announce the
                                     appointment of Dr. Vic Prins as Director of the      He has inter alia played a key role in developing
                                     Aviation Business Line effective 1 April 2013.       and implementing transportation and aviation
                                                                                          policy, including privatization of state-owned
                                     Dr. Prins (b. 1952) brings more than 30 years        companies and services, and establishing the
                                     of experience in international consultancy and       Airports Company of South Africa (ACSA). Vic
                                     engineering to the position. A Civil Engineer by     Prins is married and has three children.

20 | wattnow | may 2013                                                                                                                                                                                                                                               wattnow | may 2013 | 21
SO CIAL S C ENE - W ERE Y O U THERE?                                                                                                                                                                                                                                   NEW S

                                                                       2012 Engineer of the Year trophy
                                                                       hand-over
                                                                       At the 2012 SAIEE Annual Banquet, it was announced that
                                                                       the 2012 SAIEE Engineer of the Year award has to be shared
                                                                       between Mr Paul van Niekerk and Mrs Jane-Ann Buisson-                                         The newly developed cable protector and cable stands from Tega Industries
                                                                       Street.

                                                                                                                                                     Rubber protection
                                                                       Office Bearers decided that Mr van Niekerk would hand the
                                                                       trophy back to council after 6 months, where it will be handed
                                                                       to Jane for the remainder of the year, until the next Annual
                                                                       Banquet.

                                                                       Therefore, at the recent Council meeting, held on the 5th of
                                                                       April, Mr Mike Cary, 2012 SAIEE President, handed Jane the
                                                                                                                                                        for equipment
                                                                       Engineer of the Year Trophy, which will now find an honorary     A team of local rubber experts has developed a range of
                                                                       place on her mantelpiece.                                         specially engineered products to curb two of the major
    Mike Cary, Immediate Past President, SAIEE with Jane Buisson-
                  Street, 2012 Engineer of the Year.                                                                                         causes of stoppages at mines around the country.                                                  Dean Harty of Tega Industries’
                                                                                                                                                                                                                                                 Industrial rubber division

   CHARNAUD BREAKFAST                                                                                                                          ega Industries South Africa’s team      application of science we are able to use       joints are likely to come into contact with
                                                                                                                                              of rubber specialists developed a        and enhance these properties to the benefit     moisture. The rubber stands replace the
   SAIEE played host to the recent Charnaud
                                                                                                                                            range of cable protectors and stands       of most industries.                             usual metal structures that are heavy and
   Breakfast session. Visitors and Members enjoyed
                                                                                                                                          that prevent heavy-current cables                                                            unwieldy to move.
   a scrumptious breakfast before Scott Margolin,
                                                                                                                                         being damaged by mining trucks. This          World first
   International Technical Director of Westex, USA,
                                                                                                                                         surprisingly common occurrence results        “Rubber is unbeatable in the fields of          Shock-subs
   did a jaw-dropping presentation on Electric Arc
                                                                                                                                         in hours of lost production monthly and       abrasion and shock resistance, as well          Tega Industries polymer scientists used
   Flashes. Charnaud was founded in 1975 and is
                                                                                                                                         means that blasting cannot be completed       as being able to provide grip or slip free      similar logic to reengineer shock subs
   regarded as a leading global supplier of personal
                                                                                                                                         at the business-end of the mine until         surfaces where necessary. These same            for drills rigs. These components are
   protective clothing for flame, heat, molten metal
                                                                                                                                         the connection can be re-established.         properties proved to be useful when we          subject to some of the worst punishment
   and electric arc protection. The SURVIVE-ARC®
                                                                                                                                         Similarly, another common cause of            were approached by one of our major             possible acting as a coupling between the
   brand name carries full American, European               From l-r: Patrick O'Halloran (CityPower), Andries Coetzer (Charnaud),        stoppages was addressed through the           mining clients to find a solution to cables     rock drill bit and the rig’s gearbox.
   and South African standards certifcation and is             Scott Margolin (Westex, USA), Andrew Charnaud (Charnaud),
                                                                                                                                         careful reengineering of shock sub-           being damaged by 500-ton mining trucks."
   exported globally.                                             Mike de Jager (Charnaud) and Zarheer Jooma (E-Hazard).
                                                                                                                                         assemblies on rotary blast hole drill rigs.                                                   The Tega Industries shock subs are
                                                                                                                                         By addressing these major causes of           Until now no other manufacturer could           purpose built for local ground and rock
                                                                                                                                         stoppages mines can boost productivity        provide run-over cable protection to            conditions and provide a good level of
                                                                                                                                         and maintain tighter mining schedules.        withstand the onslaught of these 500-ton        protection from overpowering. Tougher
                                                                                                                                                                                       plus machines. “Our cable protectors can!       polymers, as well as overpower and slip-
                                                                                                                                         Dean Harty of Tega Industries’ Industrial     They are available in different sizes to span   protection built into the mechanics also
                                                                                                                                         rubber division says the new innovations      different roads or track and allow cables of    contributes to the dramatically improved
                                                                                                                                         are part of the company’s ongoing quest       up to 10mm to be protected."                    lifespan of the locally-built shock subs.
                                                                                                                                         to find rubber-engineered products to                                                         Combined with the lower cost and better
                                                                                                                                         improve industrial processes. “Rubber         In addition, the company developed              productivity of the local unit miners will
    Gavin Strelec (Eskom), Dries Wolmarans (Xamax)        Gerda Geyer (SAIEE) with                   Roger Martin (EBM) and              is a common and versatile commodity           rubber cable stands that can be used to         be able to enjoy longer spells of drilling
               with John Emmett (Eskom).                Patrick O'Halloran (CityPower).                 Ian Gebbie (DRA).                with amazing properties. Through the          lift cables off the ground especially where     without the need for costly stoppages.

22 | wattnow | may 2013                                                                                                                                                                                                                                   wattnow | may 2013 | 23
NEWS

                                                                                                                                                   very proud of our waste heat project at the          need to incorporate it in your management            A number of delegates at the upcoming
                                                                                                                                                   Roller Hearth Furnace where waste heat               infrastructure and implement a system such           African Utility Week in Cape Town from 14-
                                                                                                                                                   was used to replace a diesel heater at the Air       as ISO 50001 to entrench and sustain such            15 May will be able to experience a unique
                                                                                                                                                   Separation plant. We have also done some             savings.”                                            site visit to the steel plant at Saldanha.
                                                                                    Discover how you can secure                                    optimisation projects at the water plant                                                                  Moodley says their main message to fellow
                                                                                     equipment and investment for your                             on pump systems that required no capital             Increased energy tariffs                             power professionals at the event will be that
                                                                                                                                                   expenditure.”                                        Large Power Users are under increasing               “once you start focusing on energy savings
                                                                                     power and water infrastructure                                                                                     pressure with rising energy tariffs and the          there are numerous opportunities to achieve
                                                                                     upgrades, renewable developments                              Introducing savings easy                             impending implementation of a carbon                 savings.”
                                                                                                                                                   According to Moodley introducing energy              tax. ArcelorMittal’s Saldanha Works,
                                                                                    and energy management strategies.                                                                                                                                             Exhibition & Conference
                                                                                                                                                   savings is relatively easy. He explains the          General Manager, Dhesan Moodley says
                                                                                                                                                   main lessons the steel plant learnt: “You            the increased energy tariff and carbon tax is                  14-15 May 2013
                                                                                                                                                   need to assign resources if you are really           a significant risk for the plant. He expands:
                                                                                                                                                   serious about energy savings. You need to            “we are focused on the export market,                   Pre-conference Workshops
                                                                                                                                                   train people – a good technical person still         specifically in Africa and we are competing                     13 May 2013
                                                                                                                                                   needs to be trained in energy savings and the        against China and India.
                                                                                                                                                   NCPC/ UNIDO program (supported by the                                                                            Site Visits 16 May 2013

        How the Western Cape’s
                                                                                                                                                   DTI and DOE) is really an affordable way             These countries do not experience any of the
                                                                                                                                                   to train your staff to think and implement           cost increases mentioned. The viability of               Location CTICC, Cape Town

                  13TH ANNUAL                                              FULL PROGRAMME DETAILS INSIDE                                           energy savings initiatives. Introducing              export facilities is at risk with these increases.

     largest electricity consumer
                                                                                                                                                   savings is relatively easy. Sustaining these         This obviously has significant potential                             Websites
                                                                                                                                                   savings can be quite difficult especially if it is   impact on the economy, not just local, but             www.african-utility-week.com
                                                                           This is your exclusive invitation as a leader in the African power
                                                                           and water industry. You will have the opportunity to strategise         achieved by changing human behaviour. You            also on the fiscal balance.”                           www.clean-power-africa.com

   saved R90 million in one year
                                                                           with progressive-thinking industry visionaries who share your
                                                                           goals, concerns and aspirations.

                                                                             SPECIAL OFFERS

                                                                                                                                                                                       MANUFACTURE OF
                                                                             Exhibition visitors:
            African Utility Week to give insight into large power users’ challenges
                                                                             Free entry if you pre-register online. Onsite price: R290
                                                                             Conference delegates:
                                                                             Save 30% if you register by 3 March 2013
                       rcelorMittal’s steel plant in Saldanha, the
                       single largest electricity consumer in the
                                                                      Energy     management
                                                                         Limited seats                         strategy
                                                                                       available. Quote sales code DM02 when registering online.

                                                                      To save energy, water and waste at the plant, Saldanha
                                                                           www.african-utility-week.com
                                                                                                                                                                                       HYDRO TURBINES                                                                     www.mavel.cz
                Western Cape, participated in an Industrial           launched a focused energy management strategy
                  Energy Efficiency Improvement Project that          in 2010 says Dhesan Moodley - General Manager
                          has resulted in an astounding R90           of ArcelorMittal’s Saldanha Works. He explains:
                                                                                        EAR Co-located:
                                                                                  HIS Yallocated
                          million energy bill savings in one year.        NEW Twere
                                                                      "resources                 both in terms of people                                                                THE COMPANY FOCUSES ON HYDRO IN THE GLOBAL MARKET
            The upcoming African Utility Week in Cape Town            and capital expenditure. Initially the potential was
            from 14-16 May will give a unique insight into            determined through an existing project list and doing                                                                          AND SUPPLIES A WIDE RANGE
            the challenges of large power users, including an         an energy audit on the plant to determine further
            exclusive site visit to ArcelorMittal’s Saldanha Works.   possible savings. ISO 50001 was implemented and                                                                      OF KAPLAN, FRANCIS, PELTON AND MICRO TURBINES.
                                                                      energy management is now part of our daily routines.
            The Saldanha Works is a flat rolling integrated steel     The energy saved in terms of baseline value of 160
                           14 – 15 May 2013, Cape Town, South Africa
            facility that produces 1.2 million hot rolled coil
            (HRC) per annum. HRC from Saldanha is mainly
                                                                      MW was 10.6MW or 6.6% and the equivalent of R90
                                                                      million in 2012."
                                                                                                                                                                                        M AV E L PROV ID ES
            exported, with Pre-conference       workshops:
                            approximately 20% sold  on the local13 May 2013 | Site visits: 16 May 2013                                                                                                                                “ WAT E R - TO - W I R E ”
            market. There are three main areas within the plant Moodley says they also implemented various VSD
                                                                                                                                                                                                                                                                                    SOLU T I ONS
            – iron making (producing liquid iron and direct (Variable speed drive) projects that delivered greater
            reduced iron), steel making that has two converter savings than expected. “This has proved to be sound
            arc furnaces (CONARC), and rolling with a hot strip technology given the correct application. We are also
            mill and a temper mill.                                                                                                                                                                 M a v e l, a.s. – Jana Nohy 1237, Benešov, Czech Republic
24 | wattnow | may 2013                                                                                                                                                                        phone: +420 317 728 483, e-mail: info@mavel.cz, web: www.mavel.cz
                                                                                                                                                                                                                                                       wattnow | may 2013 | 25
NEWS
                                                                                                                                               electricity. Lime and coke are reacted    Mandela said: “Education is the most
                                                                                                                                               in a submerged electric arc furnace       powerful way to change the world”.
                                                                                                                                               to produce Calcium Carbide. This
                                                                                                                                               furnace uses 30 to 50 MW of power,        The Austrian GE-Jenbacher 620 gas
                                                                                                                                               and achieves a temperature of 2,2000      engines, which convert this mix of
                                                                                                                                               C. The waste gases were previously        carbon monoxide and hydrogen into
                                                                                                                                               burnt by being flared, contributing to    energy are enormous. The plant has
                                                                                                                                               the total carbon dioxide emissions.       four engines each with 20 cylinders
                                                                                                                                                                                         of 6.25 litre capacity per cylinder,
                                                                                                                                               The plant had previously produced         or 125 litres per engine. That is like
                                                                                                                                               72,000 tons per year, and is increasing   having a large truck capacity for each
                                                                                                                                               to 90,000 tons per year. It is the only   cylinder, standing 20 deep. Huge           Radiators on top of Engine Room Roof
                                                                                                                                               producer of Calcium Carbide in            filters, passing 90,000 cubic metres of
                                                                                                                                               Africa, and is expected to export         air per hour, protect the engine from
                                                                                                                                               more than half its output. It has an      the extremely dusty environment.
                                                                                                                                               annual turnover of R400 million, and      Each engine is able to cope with the
                                                                                                                                               the green project has been funded,        “knocking” effect of the hydrogen
                                                                                                                                               at a cost of R105 million, by the         igniting first, followed by the carbon
                                                                                                                                               Industrial Development Corporation        monoxide. The piston heads have
                                                                                                                                               of SA. The SACC is now owned by           three large purpose-made cavities to
                                                                                                                                               the Ardira Group of Argentina. The        cope with this, and the engines are
                                                                                                                                               IDC loan is expected to be paid           very noisy. A SCADA (Supervisory
                                                                                                                                               off over ten years. The Calcium           Control and Data Acquisition)
         Unveiling of the plaque at the SA Calcium Carbide (SACC) plant in NewCastle by (l-r) Mr Mvuleni Geoffry Qhena, CEO of the IDC,        Carbide produced is used to generate      control room monitors each cylinder
                                                                                                                                                                                                                                              Intake Air Filters
                                        (centre) Mr Carmona, Chairman of SACC and King Goodwill Zweletini.                                     Acetylene gas used in the welding,        over many parameters for each
                                                                                                                                               cutting and for de-sulphurisation of      engine, and this is instantly accessible

                Opening of                                                       A multi-million rand 8 MW co-
                                                                                 generation (cogen) plant opened
                                                                                                                                               steel in the steelmaking industries.

                                                                                                                                               The new plant was built on the site of
                                                                                                                                                                                         to engineers in the supplier’s works in
                                                                                                                                                                                         Austria.

               first “Green”
                                                                                 by the Industrial Development                                 an old calcinations plant. This “green”   The computer displays in the control
                                                                                 Corporation (IDC) and South                                   addition to the plant harnesses the       room showed that three of the giant
                                                                                                                                               furnace waste gases comprising 60%        engines were generating power, the
                                                                                 African Calcium Carbide (SACC)

            industrial plant
                                                                                                                                               carbon monoxide and 30% hydrogen          fourth engine being off-line. On start-
                                                                                 in Newcastle, in KwaZulu-Natal                                and, after scrubbing them in a double     up the operators have to synchronize
                                                                                                                                               water column to extract the dust          each alternator to the Eskom grid
                                                                                 will improve the company’s

                   in Africa
                                                                                                                                               particles, it uses these waste gases to   frequency.
                                                                                 performance and have a knock-on                               power alternators which co-generate                                                       GE-Jenbacher 620 Engine
                                                                                 positive effect on the environment.                           6 to 8 MW, or 45 million kWh per          The cooling water from the engines is
                                                                                                                                               annum (10% of the required power          fed to enormous cooling grids located
                                    BY | Derek Woodburn | FSAIEE                                                                               for the furnaces). The plant has an       on the roof above the engine rooms.
                                                                                                                                               electricity bill of R100 million per      A short length of large-diameter
                  eparting from IDC's Head Office       Some fifty-seven years ago, as a young      On arrival in Newcastle we registered as   annum, and the co-gen plant will cut      pipe-work only needs to be fitted to
            in Sandton at 5 am on the 19th March        Millwright apprentice on holiday, I         delegates at the Black Rock Casino and     the annual bill by 20%.                   complete the flow of exhaust heat
            2013, we, the invited media contingent,     had driven that route twice on a 150        hotel complex. After an address, about                                               from the radiators to the drier for
            headed off to Newcastle in two luxury       cc Lambretta scooter from Pretoria to       a hundred and twenty delegates were        The designation of a “green” plant        the anthracite material in a rotating
            minibuses. Once passed Heidelberg,          Durban and return. The trip had then        taken to the factory site in two large     can only be correctly used when           kiln. In replacing LP Gas, this will
            the road quality deteriorated with long     taken me two days each way, sleeping        luxury buses.                              registered with the United Nations.       further increase the overall “green”
            stretches of potholes, long mist patches,   over en route. The construction of the                                                 Besides generating carbon credits,        efficiency of the plant, making it
            and heavy vehicle traffic. Several          N3 freeway was just beginning, and          The KarboChem Calcium Carbide Plant        the SACC supports a high school in        even more environmentally friendly.
            stretches of repair work were being         the route via Standerton, Volksrust and     is part of the Intensive Energy User       Dannhauser with solar panels. The         The greenhouse gas carbon dioxide
            done on the roads, leading to delays of     Newcastle was the “normal” route from       Group of Southern Africa. It uses about    Company is rightfully proud of its        emissions will be reduced by 30,000
            up to 20 minutes each.                      Pretoria to Durban.                         50% of the total Newcastle demand for      outreach contribution, as Nelson          tonnes per annum.                                 Inside of Control Room
26 | wattnow | may 2013                                                                                                                                                                                                                                      wattnow | may 2013 | 27
Independent Power
   Preside nti a l A ddr e s s | M a rc h 2 0 1 3

                                                                                                                              Production and
                                                                                                                              Infrastructure
                                                                                                                              Development
                                                                                                                              These imperatives are already apparent in       path while stronger links with Africa        This will boost the level of economy and
                                                                                                                              the realities of the social and economic        and other emerging economies are             create job opportunities”, so said President
                                                                                                                              restructuring that is under way.                needed.                                      Jacob Zuma in his State of the Nation
                                                                                                                                                                                                                           Address on 9 February 2012.
                                                                                                                              • The first reality is our demographic        • We have to adapt to a low-carbon
                                                                                                   South Africa is faced
                                                                                                                                transition – a million young people leave     economy, including mobilisation of our       The budget speeches in Parliament
                                                                                                   with a dichotomy that        school every year, and we need a package      renewable energy potential.                  of various Ministers reinforced the
                                                                                                   is difficult to resolve.     of reforms that will improve education,                                                    expectations and the challenges contained
                                                                                                                                training and work opportunities for         Finally - there is the social solidarity       in the President’s statement.
                                                                                                   We have high levels          young people.                               challenge that cuts across all of these,
                                                                                                   of unemployment and                                                      which is to build a more equal and inclusive   It is clear that the National Government’s
                                                                                                                              • The second is that we are a rapidly         economy that bridges our racial and other      intention is to use this infrastructure
                                                                                                   poverty, and growing         urbanising society. This means we need      divides.                                       expenditure programme to achieve the
                                                                                                   unrest among young           to meet urgent demand for housing,                                                         socio-economic development vision of
                                                                                                                                municipal services, schools, clinics,       These are themes on which the NDP              Government by transforming the economic
                                                                                                   people with great
                                                                                                                                public transport and commercial             provides clear guidance, not just about        landscape of the country.
                                                                                                   expectations for             development, but it also means we have      strategic goals and objectives, but also
                                                                                                   improvements in their        an opportunity to build an integrated       about the practical difficulties and choices   This implies, inter alia:
                                                                                                                                urban landscape, with effective             we face.                                       • Improving South Africa’s global
                                                                                                   lifestyles.                  partnerships between municipalities,                                                         competitiveness and level of socio-
                                                                                                                                local businesses and civic associations.    Hence the theme for the 2013/14 SAIEE            economic activity through improving
               et, building new factories and creating employment opportunities which in-                                                                                   Presidential term of office - "Building of       existing infrastructure and by providing
                volve beneficiation of raw materials, will require large quantities of low cost                               • A third imperative is economic              Skills and Professionalisation of Electrical     new infrastructure, and
                power and highly skilled Engineers and Technicians. The management                                              competitiveness. We need to invest in       Engineers."
                and control of such enterprises will require Professional Managers in                                           infrastructure, raise productivity and                                                     • Providing a platform for employment
                Government.                                                                                                     diversify our economy, to create jobs       Background                                       in a significant number of new jobs
                                                                                                                                and raise living standards.                  “For the year 2012 and beyond, we invite        created directly through the investment
                To quote the Minister of Finance in his 2013 budget speech, he said:                                                                                        the nation to join government in a massive       in infrastructure and permanent jobs
   The National Development Plan, supported by the New Growth Path and other programmes,                                      • Improving the quality of education and      infrastructure development drive. We are         in the industrial development and
   invites us to look beyond the constraints of the present to the transformation imperatives of                                training is an essential foundation of a    going to launch a huge campaign of building      downstream economic activities that
   the next twenty and thirty years.                                                                                            more productive and inclusive growth        infrastructure nationwide.                       can be expected to follow.

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