JUDY, 30, RECON 2018-2021 - SERVICE MANUAL - SRAM Service

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JUDY, 30, RECON 2018-2021 - SERVICE MANUAL - SRAM Service
2018-2021
JUDY, 30, RECON

SERVICE MANUAL

                  GEN.0000000006173 Rev A © 2020 SRAM, LLC
JUDY, 30, RECON 2018-2021 - SERVICE MANUAL - SRAM Service
SRAM LLC WARRANTY
EXTENT OF LIMITED WARRANTY
Except as otherwise set forth herein, SRAM warrants (i) Zipp MOTO Rims to be free from defects in materials or workmanship for the lifetime of the product, and (ii)
its other products to be free from defects in materials or workmanship for a period of two years after original purchase. This warranty only applies to the original
owner and is not transferable. Claims under this warranty must be made through the retailer where the bicycle or the SRAM component was purchased. Original
proof of purchase is required. Except as described herein, SRAM makes no other warranties, guaranties, or representations of any type (express or implied),
and all warranties (including any implied warranties of reasonable care, merchantibility, or fitness for a particular purpose) are hereby disclaimed.
LOCAL LAW
This warranty statement gives the customer specific legal rights. The customer may also have other rights which vary from state to state (USA), from province to
province (Canada), and from country to country elsewhere in the world.
To the extent that this warranty statement is inconsistent with the local law, this warranty shall be deemed modified to be consistent with such law, under such
local law, certain disclaimers and limitations of this warranty statement may apply to the customer. For example, some states in the United States of America, as
well as some governments outside of the United States (including provinces in Canada) may:
  a. Preclude the disclaimers and limitations of this warranty statement from limiting the statutory rights of the consumer
     (e.g. United Kingdom).
  b. Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitations.
FOR AUSTRALIAN CUSTOMERS:
This SRAM limited warranty is provided in Australia by SRAM LLC, 1000 W. Fulton Market, 4th Floor, Chicago, IL, 60607, USA. To make a warranty claim please
contact the retailer from whom you purchased this SRAM product. Alternatively, you may make a claim by contacting SRAM Australia, 6 Marco Court, Rowville
3178, Australia. For valid claims SRAM will, at its option, either repair or replace your SRAM product. Any expenses incurred in making the warranty claim are
your responsibility. The benefits given by this warranty are additional to other rights and remedies that you may have under laws relating to our products. Our
goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and
for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of
acceptable quality and the failure does not amount to a major failure.

LIMITATIONS OF LIABILITY
To the extent allowed by local law, except for the obligations specifically set forth in this warranty statement, in no event shall SRAM or its third party suppliers be
liable for direct, indirect, special, incidental, or consequential damages.

LIMITATIONS OF WARRANTY
This warranty does not apply to products that have been incorrectly installed, adjusted, and/or maintained according to the respective SRAM user manual. The
SRAM user manuals can be found online at sram.com, quarq.com, or zipp.com.
This warranty does not apply to damage to the product caused by a crash, impact, abuse of the product, non-compliance with manufacturers specifications of
usage or any other circumstances in which the product has been subjected to forces or loads beyond its design.
This warranty does not apply when the product has been modified, including, but not limited to any attempt to open or repair any electronic and electronic related
components, including the motor, controller, battery packs, wiring harnesses, switches, and chargers.
This warranty does not apply when the serial number or production code has been deliberately altered, defaced or removed.

SRAM components are designed for use only on bicycles that are pedal powered or pedal assisted (e-MTB/Pedelec).

To qualify for the warranty, Eagle Chain, Cassette, and Rear Derailleur must be used with a SRAM 1-Click shifter when used on e-MTB/Pedelec style bicycles.
Zipp 3ZERO MOTO Rims and wheels comply with ASTM F2043-13 5.1.4, Conditions 1, 2, 3, and 4 for use of bicycle components on paved roads, rough trails,
rough unpaved roads, rough terrain and unimproved trails that require technical skills, and downhill grades on rough trails at speeds less than 40 km/h (25
mph). Jumps are intended to be less than 122 cm (48 in.).
This warranty does not apply to damage to Zipp MOTO Rims outside of intended use (Trail/Enduro) situations or incurred in connection with Downhill/Dual Crown
bicycles.
All Zipp MOTO Rim warranty claims will be evaluated by a SRAM/Zipp Authorized Service Location.
This warranty does not apply to normal wear and tear. Wear and tear parts are subject to damage as a result of normal use, failure to service according to SRAM
recommendations and/or riding or installation in conditions or applications other than recommended.
WEAR AND TEAR PARTS ARE IDENTIFIED AS:
• Dust seals                              • Stripped threads/bolts (aluminium,      • Handlebar grips                          • Transmission gears
• Bushings                                  titanium, magnesium or steel)           • Shifter grips                            • Spokes
• Air sealing o-rings                     • Brake sleeves                           • Jockey wheels                            • Free hubs
• Glide rings                             • Brake pads                              • Disc brake rotors                        • Aero bar pads
• Rubber moving parts                     • Chains                                  • Wheel braking surfaces                   • Corrosion
• Foam rings                              • Sprockets                               • Bottomout pads                           • Tools
• Rear shock mounting                     • Cassettes                               • Bearings                                 • Motors
  hardware and main seals                 • Shifter and brake cables                • Bearing races                            • Batteries
• Upper tubes (stanchions)                  (inner and outer)                       • Pawls                                    • Driver Bodies

Notwithstanding anything else set forth herein, the battery pack and charger warranty does not include damage from power surges, use of improper charger,
improper maintenance, or such other misuse.
This warranty shall not cover damages caused by the use of parts of different manufacturers.
This warranty shall not cover damages caused by the use of parts that are not compatible, suitable and/or authorised by SRAM for use with SRAM components.
This warranty shall not cover damages resulting from commercial (rental) use.
JUDY, 30, RECON 2018-2021 - SERVICE MANUAL - SRAM Service
SAFETY FIRST!
We care about YOU. Please, always wear your safety glasses
 and protective gloves when servicing RockShox products.
          Protect yourself! Wear your safety gear!
JUDY, 30, RECON 2018-2021 - SERVICE MANUAL - SRAM Service
TABLE OF CONTENTS
ROCKSHOX SERVICE...........................................................................................................................................................................................6
       PART PREPARATION .......................................................................................................................................................................................................................................6
       SERVICE PROCEDURES..................................................................................................................................................................................................................................6
       PARTS, TOOLS, AND SUPPLIES...................................................................................................................................................................................................................7
       RECOMMENDED SERVICE INTERVALS.....................................................................................................................................................................................................8
       RECORD YOUR SETTINGS.............................................................................................................................................................................................................................8
       TORQUE VALUES..............................................................................................................................................................................................................................................8
       OIL VOLUME AND LUBRICANT - 2018.......................................................................................................................................................................................................9
       OIL VOLUME AND LUBRICANT - 2019..................................................................................................................................................................................................... 10
       OIL VOLUME AND LUBRICANT - 2020..................................................................................................................................................................................................... 11
       OIL VOLUME AND LUBRICANT - 2021..................................................................................................................................................................................................... 12

EXPLODED VIEW - 2018-2021 JUDY GOLD RL - SOLO AIR ........................................................................................................................ 13

EXPLODED VIEW - 2018-2021 JUDY SILVER TK - SOLO AIR ......................................................................................................................14

EXPLODED VIEW - 2021 JUDY TK - COIL ......................................................................................................................................................15

EXPLODED VIEW - 2018-2020 30 GOLD RL / 2021 JUDY GOLD RL - SOLO AIR ....................................................................................16

EXPLODED VIEW - 2018-2020 30 SILVER TK / 2021 JUDY SILVER TK - SOLO AIR ............................................................................... 17

EXPLODED VIEW - 2018-2020 30 SILVER TK / 2021 JUDY SILVER TK - COIL.........................................................................................18

EXPLODED VIEW - 2021 RECON GOLD RL - DEBONAIR ............................................................................................................................19

EXPLODED VIEW - 2018-2020 RECON GOLD RL - SOLO AIR ................................................................................................................... 20

EXPLODED VIEW - 2018-2020 RECON RL / 2021 RECON SILVER RL - SOLO AIR .................................................................................21

EXPLODED VIEW - 2020 RECON RL (BOOST) / 2021 RECON SILVER RL (BOOST) - SOLO AIR.......................................................... 22

EXPLODED VIEW - 2018-2020 RECON TK / 2021 RECON SILVER TK - COIL.......................................................................................... 23

EXPLODED VIEW - 2020 RECON TK (BOOST) / 2021 RECON SILVER TK (BOOST) - COIL.................................................................. 24

LOWER LEG REMOVAL AND SERVICE........................................................................................................................................................... 25
                                                                                                         50/200 HOUR SERVICE
       LOWER LEG REMOVAL................................................................................................................................................................................................................................. 25
                                                                                                             50 HOUR SERVICE
       LOWER LEG SERVICE................................................................................................................................................................................................................................... 27
                                                                                                            200 HOUR SERVICE
       LOWER LEG SEAL SERVICE........................................................................................................................................................................................................................ 29

AIR SPRING SERVICE - JUDY GOLD, 30 GOLD, RECON GOLD................................................................................................................. 32
                                                                                                            200 HOUR SERVICE
       AIR SPRING REMOVAL AND SERVICE - GOLD..................................................................................................................................................................................... 32
       ALL-TRAVEL SPACER CONFIGURATIONS (OPTIONAL)..................................................................................................................................................................... 38
       ALL-TRAVEL SPACERS - JUDY GOLD, 30 GOLD, RECON GOLD - SOLO AIR............................................................................................................................. 38
       AIR SPRING AND ALL-TRAVEL SPACER CONFIGURATIONS - JUDY GOLD, 30 GOLD, RECON GOLD - SOLO AIR...................................................... 39
       BOTTOMLESS TOKENS (OPTIONAL) - 2021 RECON GOLD............................................................................................................................................................. 40
       ALL-TRAVEL SPACERS AND BOTTOMLESS TOKENS - 2021 RECON GOLD - DEBONAIR..................................................................................................... 40
       AIR SPRING AND ALL-TRAVEL SPACER CONFIGURATIONS - 2 0 2 1 R E C O N G O L D .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 0
       BOTTOMLESS TOKENS INSTALLATION (OPTIONAL) - 2021 RECON GOLD - DEBONAIR...................................................................................................... 41
       AIR SPRING INSTALLATION - GOLD........................................................................................................................................................................................................ 42

AIR SPRING SERVICE - JUDY SILVER, 30 SILVER, RECON SILVER RL..................................................................................................... 46
       EXPLODED VIEW............................................................................................................................................................................................................................................ 46
                                                                                                            200 HOUR SERVICE
       AIR SPRING REMOVAL AND SERVICE - SILVER....................................................................................................................................................................................47
       ALL-TRAVEL SPACER CONFIGURATIONS (OPTIONAL) - SILVER...................................................................................................................................................50
       TRAVEL CONFIGURATIONS - JUDY SILVER, 30 SILVER, RECON SILVER RL.............................................................................................................................. 51
       AIR SPRING INSTALLATION - SILVER...................................................................................................................................................................................................... 52
JUDY, 30, RECON 2018-2021 - SERVICE MANUAL - SRAM Service
COIL SPRING SERVICE - 30 SILVER, JUDY SILVER, RECON SILVER TK................................................................................................. 55
                                                                                                          200 HOUR SERVICE
      COIL SPRING REMOVAL AND SERVICE................................................................................................................................................................................................ 55
      COIL SPRING INSTALLATION.................................................................................................................................................................................................................... 57

DAMPER SERVICE - JUDY GOLD, 30 GOLD, RECON GOLD...................................................................................................................... 59
                                                                                                          200 HOUR SERVICE
      DAMPER REMOVAL...................................................................................................................................................................................................................................... 59
      DAMPER SERVICE......................................................................................................................................................................................................................................... 64
      REBOUND DAMPER INSTALLATION....................................................................................................................................................................................................... 67
      COMPRESSION DAMPER INSTALLATION............................................................................................................................................................................................. 68

DAMPER SERVICE - JUDY SILVER, 30 SILVER, RECON SILVER RL, RECON SILVER TK.......................................................................73
                                                                                                          200 HOUR SERVICE
      DAMPER REMOVAL...................................................................................................................................................................................................................................... 73
      DAMPER SERVICE......................................................................................................................................................................................................................................... 78
      REBOUND DAMPER INSTALLATION....................................................................................................................................................................................................... 79
      COMPRESSION DAMPER INSTALLATION.............................................................................................................................................................................................. 81

LOWER LEG ASSEMBLY....................................................................................................................................................................................87
                                                                                                       50/200 HOUR SERVICE
      LOWER LEG INSTALLATION...................................................................................................................................................................................................................... 87
JUDY, 30, RECON 2018-2021 - SERVICE MANUAL - SRAM Service
RockShox Service
We recommend that you have your RockShox suspension serviced by a qualified bicycle mechanic. Servicing RockShox suspension requires
knowledge of suspension components, as well as the use of specialized tools and lubricants/fluids. Failure to follow the procedures outlined in this
service manual may cause damage to your component and void the warranty.
Visit www.sram.com/service for the latest RockShox Spare Parts catalog and technical information. For order information, please contact your local
SRAM distributor or dealer.
Information contained in this publication is subject to change at any time without prior notice.
Your product's appearance may differ from the pictures contained in this publication.
      For recycling and environmental compliance information, please visit www.sram.com/company/environment.

 Part Preparation
Remove the component from the bicycle before service.
Disconnect and remove the remote cable or hydraulic hose from the fork or rear shock, if applicable. For additional information about RockShox
remotes, user manuals are available at www.sram.com/service.
Clean the exterior of the product with mild soap and water to avoid contamination of internal sealing part surfaces.

 Service Procedures
The following procedures should be performed throughout service, unless otherwise specified.
Clean the part with isopropyl alcohol or RockShox Suspension Cleaner and
a clean, lint-free shop towel. For hard to reach places (e.g. upper tube, lower
leg), wrap a clean, lint-free shop towel around a non-metallic dowel to clean
the inside.
Clean the sealing surface on the part and inspect it for scratches.

Replace the o-ring or seal with a new one from the service kit. Use your
fingers or a pick to pierce and remove the old seal or o-ring.
Apply Liquid-O-Ring PM600 or SRAM Butter grease to the new seal
or o-ring.

                                  NOTICE
 Do not scratch any sealing surfaces when servicing the product. Scratches
 can cause leaks. Consult the spare parts catalog to replace the
 damaged part.

Use aluminum soft jaws when placing a part in a bench vise.                                                            Specified torque value in N·m (in-lb)
Tighten the part with a torque wrench to the torque value listed in the red bar.
When using a crowfoot socket and torque wrench, install the crowfoot socket
at 90 degrees to the torque wrench.

                                                                                                                                RockShox Service               6
JUDY, 30, RECON 2018-2021 - SERVICE MANUAL - SRAM Service
P a r t s , To o l s , a n d S u p p l i e s
Parts                                                                   Bicycle Tools
• RockShox Judy, 30, or Recon 200 Hour Service Kit                      • Bicycle work stand
Safety and Protection Supplies                                          • Downhill tire lever
• Apron                                                                 Common Tools
• Clean, lint-free shop towels                                          • Dowel - plastic or wood (≤10 mm diameter)
• Nitrile gloves                                                        • Dowel - plastic or wood (15 mm - 17 mm diameter)
• Oil pan                                                               • Flat blade screwdriver
• Safety glasses                                                        • Hex bit sockets: 2, 2.5, 5 mm
Lubricants and Fluids                                                   • Hex wrenches: 2, 2.5, 5, 8, 10 mm
• Isopropyl alcohol or RockShox Suspension Cleaner                      • Internal retaining ring pliers - large
• Liquid-O-Ring PM600                                                   • Pick
• RockShox 5wt Suspension Oil                                           • Rubber or plastic mallet
• RockShox 15wt Suspension Oil                                          • Socket: 24 mm or RockShox x Abbey Bike Tools 24 mm Top Cap Socket
• SRAM Butter grease                                                    • Socket wrench

RockShox Tools                                                          • Torque wrench

• RockShox Bleed Syringe
• RockShox Dust Seal Installation Tool (28 mm/30 mm): Judy / 30
• RockShox Dust Seal Installation Tool (32 mm): Recon non-Boost
• RockShox Dust Seal Installation Tool Flangeless (32 mm) or
  RockShox x Abbey Bike Tools Flangeless Dust Seal Installation Tool:
  Recon Boost
• RockShox Shock Pump

                                                      SAFETY INSTRUCTIONS
Always wear safety glasses and nitrile gloves when working with suspension oil.
Place an oil pan on the floor underneath the area where you will be working on the suspension fork.

                                                                                                                   Parts, Tools, and Supplies   7
JUDY, 30, RECON 2018-2021 - SERVICE MANUAL - SRAM Service
Recommended Service Intervals
Regular service is required to keep your RockShox product working at peak performance. Follow this maintenance schedule and install the service
parts included in each service kit that corresponds with the Service Hours Interval recommendation below. For spare part kit contents and details,
refer to the RockShox Spare Parts Catalog at www.sram.com/service.

 Service Hours Interval           Maintenance                                    Benefit

                                                                                Extends wiper seal lifespan

 Every ride                      Clean dirt from upper tubes and wiper seals    Minimizes damage to upper tubes

                                                                                Minimizes lower leg contamination

                                                                                Restores small bump sensitivity

 Every 50 Hours                  Perform lower leg service                      Reduces friction

                                                                                Extends bushing lifespan

                                                                                Extends suspension lifespan

 Every 200 Hours                 Perform damper and spring service              Restores small bump sensitivity

                                                                                Restores damping performance

 R e c o r d Yo u r S e t t i n g s
Use the table below to record your suspension settings to return your suspension to its pre-service settings. Record your service dates to track
service intervals.

                                                                                                                       Rebound setting - Count the
                                                                                                                       number of clicks while turn-
  Service Hours Interval          Date of Service                               Air Pressure
                                                                                                                       ing the rebound adjuster fully
                                                                                                                       counter-clockwise.

  50

  100

  150

  200

 To r q u e Va l u e s
  Part                                                                           Tool                                  Torque
 Bottom bolts                                                                   5 mm hex bit socket                   6.8 N•m (60 in-lb)
 Pinch bolt - remote cable stop clamp
                                                                                2 mm hex bit socket                   0.6 - 1.1 N•m (6 - 10 in-lb)
 (2018 Recon Gold RL R)
 Retaining screw - coil spring preload adjuster knob, compression knob,
                                                                                2.5 mm hex bit socket                 1.4 N•m (12 in-lb)
 and remote spool
 Set screw - remote cable stop collar
                                                                                2 mm hex bit socket                   0.25 - 0.6 N•m (2.2 - 5.3 in-lb)
 (2018-2019 Judy Gold RL R / 2019 30 Gold RL R / 2019 Recon Gold RL R)
 Set screw - remote cable stop collar
 (2020-2021 Judy Gold RL R / 2020-2021 Judy Silver TK R /                                                             Finger Tight or
                                                                                2 mm hex bit socket
 2020 30 Gold RL R / 30 Silver TK R / 2020-2021 Recon Gold RL R /                                                     0.1-0.3 N•m (0.8-2.6 in-lb)
 2020-2021 Recon RL R / 2020-2021 Recon TK R)
 Top caps                                                                       24 mm socket                          12.4 N•m (110 in-lb)

                                                                                                                  Recommended Service Intervals          8
JUDY, 30, RECON 2018-2021 - SERVICE MANUAL - SRAM Service
Oil Volume and Lubricant - 2018

                                      Damper                                                       Spring

                                                Upper Tube                   Lower Leg                        Upper Tube              Lower Leg

                            Travel                                                                            Oil
Fork           Model                  Damper                                                       Spring
                            (mm)                Oil       Oil                Oil                              Weight‡                 Oil
                                                                    Volume                Volume                            Volume                Volume
                                                Weight    Height*            Weight                           (wt)                    Weight
                                                                    (mL)                  (mL)                              (mL)                  (mL)
                                                (wt)      (mm)               (wt)                             and/or                  (wt)
                                                                                                              Grease

              RL 27.5" B†             Motion
Judy Gold                                                           102
              RL 29" B†               Control
                            80-120              5         80-85              15           6        Solo Air   5‡            2         15          6
              TK 27.5" B†
Judy Silver                           TurnKey                       122
              TK 29" B†

              RL 26"        80-100                                  85
                                      Motion
30 Gold                                         5         80-85              15           5        Solo Air   5‡            2         15          10
              RL 27.5"                Control
                            80-120                                  102
              RL 29"

              TK 26"                                                100                            Solo Air   5‡            2

                                                                                                              PM600         Grease
                            80-120                                                                 Coil       or SRAM       Coil
              TK 27.5"                                                                                        Butter        Spring

30 Silver                             TurnKey   5         80-85              15           5        Solo Air   5‡            2         15          10
                                                                    122
                                                                                                              PM600         Grease
                                                                                                   Coil       or SRAM       Coil
              TK 29"        80-100                                                                            Butter        Spring

                                                                                                   Solo Air   5‡            2

              RL 27.5"      80-130

              RL 27.5" B†   80-150
                                      Motion
Recon Gold                                      5         80-85     130      15           6        Solo Air   5‡            2         15          6
                                      Control
              RL 29"        80-130

              RL 29" B†     80-140

                            80-120                                  118
              RL 27.5"
              RL 29"
                            130-140                                 150
                                      Motion                                                       Solo Air   5‡            2                     6
                                      Control
              RL 27.5" B†   80-150
Recon                                           5         80-85              15           6                                           15
                                                                    140
              RL 29" B†     80-140

                                                                                                              PM600         Grease
              TK 27.5"      80-100    TurnKey                       118                            Coil       or SRAM       Coil                  9
              TK 29"                                                                                          Butter        Spring

*Oil Height - Measure from the top of the crown (above the upper tube) down to the oil.
†Boost (15 mm x 110 mm)
‡Apply grease (PM600 or SRAM Butter) to the air piston in addition to suspension oil.

                                                                                                                   Oil Volume and Lubricant - 2018     9
JUDY, 30, RECON 2018-2021 - SERVICE MANUAL - SRAM Service
Oil Volume and Lubricant - 2019

                                      Damper                                                       Spring

                                                Upper Tube                   Lower Leg                        Upper Tube              Lower Leg

                            Travel                                                                            Oil
Fork           Model                  Damper                                                       Spring
                            (mm)                Oil       Oil                Oil                              Weight‡                 Oil
                                                                    Volume                Volume                            Volume                Volume
                                                Weight    Height*            Weight                           (wt)                    Weight
                                                                    (mL)                  (mL)                              (mL)                  (mL)
                                                (wt)      (mm)               (wt)                             and/or                  (wt)
                                                                                                              Grease

              RL 27.5" B†             Motion
Judy Gold                                                           102
              RL 29" B†               Control
                            80-120              5         80-85              15           6        Solo Air   5‡            2         15          6
              TK 27.5" B†
Judy Silver                           TurnKey                       122
              TK 29" B†

              RL 26"        80-100                                  85
                                      Motion
30 Gold                                         5         80-85              15           5        Solo Air   5‡            2         15          10
              RL 27.5"                Control
                            80-120                                  102
              RL 29"

              TK 26"                                                100                            Solo Air   5‡            2

                                                                                                              PM600         Grease
                            80-120                                                                 Coil       or SRAM       Coil
              TK 27.5"                                                                                        Butter        Spring

30 Silver                             TurnKey   5         80-85              15           5        Solo Air   5‡            2         15          10
                                                                    122
                                                                                                              PM600         Grease
                                                                                                   Coil       or SRAM       Coil
              TK 29"        80-100                                                                            Butter        Spring

                                                                                                   Solo Air   5‡            2

              RL 27.5"                Motion
Recon Gold                  80-130              5         80-85     130      15           6        Solo Air   5‡            2         15          6
              RL 29"                  Control

                            80-120                                  118
              RL 27.5"
              RL 29"
                            130-140                                 150
                                      Motion                                                       Solo Air   5‡            2                     6
                                      Control
              RL 27.5" B†   80-150
Recon                                           5         80-85              15           6                                           15
                                                                    140
              RL 29" B†     80-140

                                                                                                              PM600         Grease
              TK 27.5"      80-100    TurnKey                       118                            Coil       or SRAM       Coil                  9
              TK 29"                                                                                          Butter        Spring

*Oil Height - Measure from the top of the crown (above the upper tube) down to the oil.
†Boost (15 mm x 110 mm)
‡Apply grease (PM600 or SRAM Butter) to the air piston in addition to suspension oil.

                                                                                                                   Oil Volume and Lubricant - 2019     10
Oil Volume and Lubricant - 2020

                                      Damper                                                       Spring

                                                Upper Tube                   Lower Leg                        Upper Tube            Lower Leg

                            Travel                                                                            Oil
Fork           Model                  Damper                                                       Spring
                            (mm)                Oil       Oil                Oil                              Weight‡               Oil
                                                                    Volume                Volume                           Volume               Volume
                                                Weight    Height*            Weight                           (wt)                  Weight
                                                                    (mL)                  (mL)                             (mL)                 (mL)
                                                (wt)      (mm)               (wt)                             and/or                (wt)
                                                                                                              Grease

              RL 27.5" B†             Motion
Judy Gold                                                           102
              RL 29" B†               Control
                            80-120              5         80-85              15           6        Solo Air   5‡           2        15          6
              TK 27.5" B†
Judy Silver                           TurnKey                       122
              TK 29" B†

              RL 26"        80-100                                  85
                                      Motion
30 Gold                               Control   5         80-85              15           5        Solo Air   5‡           2        15          10
              RL 27.5"      80-120                                  102
              RL 29"

              TK 26"                                                100                            Solo Air   5‡           2

                                                                                                              PM600        Grease
                            80-120                                                                 Coil       or SRAM      Coil
              TK 27.5"                                              122                                       Butter       Spring

30 Silver                             TurnKey   5         80-85              15           5        Solo Air   5‡           2        15          10

                                                                                                              PM600        Grease
                                                                                                   Coil       or SRAM      Coil
              TK 29"        80-100                                  123                                       Butter       Spring

                                                                                                   Solo Air   5‡           2

              RL 27.5"
              RL 27.5" B†             Motion
Recon Gold                  80-130              5         80-85     130      15           6        Solo Air   5‡           2        15          6
              RL 29"                  Control
              RL 29" B†

                            80-120                                  118
              RL 27.5"                                    80-85
              RL 29"
                            130-140   Motion                        150
                                      Control                                                      Solo Air   5‡           2                    6

              RL 27.5" B†   80-150                        91-96     140
              RL 29" B†
Recon                                           5                            15           6                                         15

              TK 27.5"      80-100                        80-85     118
              TK 29"                                                                                          PM600        Grease
                                      TurnKey                                                      Coil       or SRAM      Coil                 9
              TK 27.5" B†                                                                                     Butter       Spring
                            80-150                        86-91     140
              TK 29" B†

*Oil Height - Measure from the top of the crown (above the upper tube) down to the oil.
†Boost (15 mm x 110 mm)
‡Apply grease (PM600 or SRAM Butter) to the air piston in addition to suspension oil.

                                                                                                               Oil Volume and Lubricant - 2020       11
Oil Volume and Lubricant - 2021

                                       Damper                                                      Spring

                                                 Upper Tube                  Lower Leg                        Upper Tube              Lower Leg

                             Travel                                                                           Oil
Fork           Model                   Damper                                                      Spring
                             (mm)                Oil      Oil                Oil                              Weight‡                 Oil
                                                                    Volume                Volume                            Volume                Volume
                                                 Weight   Height*            Weight                           (wt)                    Weight
                                                                    (mL)                  (mL)                              (mL)                  (mL)
                                                 (wt)     (mm)               (wt)                             and/or                  (wt)
                                                                                                              Grease

               RL 26"        80-100                                 85                                                                            10
                                                                                          5
               RL 27.5"
               RL 29"                  Motion
Judy Gold                              Control
                             80-120                                 102                                                                           6
               RL 27.5" B†                                                                6
               RL 29" B†                                                                           Solo Air   5‡            2

               TK 26"        80-100                                 100
                                                                             15                                                       15
               TK 27.5"      80-120                                 123
                                                 5        80-85
               TK 29"        80-100                                 122                   5                                                       10
Judy Silver                            TurnKey
               TK 27.5"      80-120                                 123                                       PM600         Grease
                                                                                                   Coil       or SRAM       Coil
               TK 29"        80-100                                 122                                       Butter        Spring

               TK 27.5" B†
               TK 29" B†     80-130                                 122                   6        Solo Air   5‡            2                     6

               TK 27.5"      80-120                                                                           PM600         Grease
Judy                                   TurnKey                      143      -            -        Coil       or SRAM       Coil      -           -
               TK 29"        80-100                                                                           Butter        Spring

               RL 27.5" B†             Motion
Recon Gold                   80-150              5        80-85     130      15           6        DebonAir 5‡              2         15          6
               RL 29" B†               Control

                             100-120                                118
               RL 27.5"                                   80-85
               RL 29"
                             130-140   Motion                       150
                                       Control                                                     Solo Air   5‡            2                     6

               RL 27.5" B†   80-150                       91-96     140
               RL 29" B†
Recon Silver                                     5                           15           6                                           15

               TK 27.5"      80-100                       80-85     118
               TK 29"                                                                                         PM600         Grease
                                       TurnKey                                                     Coil       or SRAM       Coil                  9
               TK 27.5" B†                                                                                    Butter        Spring
               TK 29" B†     80-120                       86-91     140

*Oil Height - Measure from the top of the crown (above the upper tube) down to the oil.
†Boost (15 mm x 110 mm)
‡Apply grease (PM600 or SRAM Butter) to the air piston in addition to suspension oil.

                                                                                                                   Oil Volume and Lubricant - 2021     12
Exploded View - 2018-2021 Judy Gold RL - Solo Air
                                                                                                                                   Air Spring Assembly

                   Steerer tube
                                                                                                                                   Compression Damper
                                                                                           Air cap (2019-2021)
                                                                                                                                   Assembly
               Retaining screw
                                                                                                                                   Rebound Damper
                                                                                             Air cap (2018)
                                                                                                                                   Assembly
      Compression adjuster knob
                    (2019-2021)                                                               Air valve

                                                                                                Air spring top cap
        Compression adjuster knob
                             (2018)                                                              Crown

         Compression damper top cap

                                                                                                     Upper tube

                       Compression damper

                                                                                                          Arch

                                                                                                              Brake hose guide

                                                                                                               Air spring piston

                                                                                                                 Top out bumper
                                    Dust wiper seal
                                          Foam ring

                                                                                                                     All-Travel spacer (optional)
                                                                                                                      Negative air seal head

                                  Rebound damper piston

                                                                                                                         Retaining washer
                                                                                                                          Wave spring
                                                                                                                          Base plate
                                       Rebound damper shaft
                                                                                                                            Retaining ring

                                      Rebound damper seal head                                                                 Air spring shaft
                                                  Retaining ring

  2020-2021 Judy Gold RL R
                                                                                                                                      Lower leg
  Retaining screw
         Set screw
      Remote spool

      Cable stop collar
              Set screw

                                                               Maxle Stealth

  2018-2019 Judy Gold RL R                                       Crush washer
                                                          Crush washer retainer
 Retaining screw
                                                                        Bottom bolt
Upper remote spool

  Lower remote spool
      Cable stop collar
              Set screw

                                                                   Rebound adjuster knob

                                                                                            Exploded View - 2018-2021 Judy Gold RL - Solo Air            13
Exploded View - 2018-2021 Judy Silver TK - Solo Air
                                                                                                                                    Air Spring Assembly

                      Steerer tube
                                                                                                     Air cap                        Compression Damper
                                                                                                     (2019-2021)                    Assembly
                      Retaining screw
                                                                                                       Air cap (2018)               Rebound Damper
           Compression adjuster knob                                                                                                Assembly
                         (2019-2021)
                                                                                                        Air valve
                                                                                                         Air spring top cap
              Compression adjuster knob
                                   (2018)                                                                  Crown

               Compression damper top cap

                                                                                                                Air tube

                            Compression damper
                                                                                                                    Arch

                                                                                                                        Brake hose guide

                                            Upper tube

                                                                                                                           Air spring piston

                                            Dust wiper seal
                                                  Foam ring
                                                                                                                              Top out bumper

                                                                                                                               Negative air seal head

  2020-2021 Judy Silver RL R
                                                     Rebound
  Retaining screw                                 damper piston

         Set screw                                                                                                                   Shaft guide
      Remote spool                                       Rebound
                                                      damper shaft                                                                    Retainer

      Cable stop collar                             Rebound damper                                                                      Air spring shaft
                                                          seal head
              Set screw                                      Retainer

                                                                                                                                           Lower leg

  2019 Judy Silver TK R

    Retaining screw

 Upper remote spool

   Lower remote spool
      Cable stop collar
              Set screw

                                                                        Maxle Stealth
  2018 Judy Silver TK R
                                                                         Crush washer
                                                                  Crush washer retainer
Retaining screw

                                                                              Bottom bolt
       Set screw

     Remote spool

           Cable stop

                                                                        Rebound adjuster knob

                                                                                                Exploded View - 2018-2021 Judy Silver TK - Solo Air        14
Exploded View - 2021 Judy TK - Coil
                                                                                                                       Air Spring Assembly

           Steerer tube                                                        Retaining screw
                                                                                                                       Compression Damper
                                                                                                                       Assembly
                                                                                Preload adjuster knob
          Retaining screw                                                                                              Rebound Damper
                                                                                   Spring top cap                      Assembly
  Compression adjuster knob

                                                                                     Crown

   Compression damper top cap

                                                                                          Upper tube

               Compression damper
                                                                                             Arch

                                                                                                 Brake hose guide

                                                                                                     Coil spring
                              Dust wiper seal
                                    Foam ring

                                                                                                         Coil spring isolator

                               Rebound damper piston                                                           Negative spring
                                                                                                                   Shaft guide
                                                                                                                    Retainer

                                Rebound damper seal head
                                                  Retainer                                                             Coil spring shaft

                                          Rebound damper shaft                                                             Lower leg

                                                           Crush washer

                                                    Crush washer retainer

                                                                 Bottom bolt

                                                                                                    Exploded View - 2021 Judy TK - Coil      15
Exploded View - 2018-2020 30 Gold RL / 2021 Judy Gold RL - Solo Air

                      Steerer tube                                                                                                    Air Spring Assembly

                                                                                                   Air cap (2019-2021)
                     Retaining screw                                                                                                  Compression Damper
                                                                                                                                      Assembly
                                                                                                     Air cap (2018)
           Compression adjuster knob
                         (2019-2021)                                                                                                  Rebound Damper
                                                                                                       Air valve                      Assembly

              Compression adjuster knob                                                                 Air spring top cap
                                   (2018)
                                                                                                          Crown

              Compression damper top cap

                            Compression damper                                                                     Upper tube

                                                                                                                    Arch

                                                                                                                      Brake hose guide

                                                                                                                         Air spring piston

                                        Dust wiper seal                                                                    Top out bumper

                                              Foam ring

                                                                                                                                All-Travel spacer (optional)

                                                                                                                                 Negative air seal head
                                            Rebound damper
 2020-2021 Gold RL R                                  piston

 Retaining screw                                                                                                                    Retaining washer
                                                      Rebound                                                                        Wave washer
        Set screw
                                                   damper shaft                                                                      Base plate
     Remote spool
                                                                                                                                       Retaining ring

     Cable stop collar                            Rebound damper
                                                         seal head
             Set screw                                Retaining ring
                                                                                                                                             Air spring shaft

 2019 Gold RL R
 Retaining screw
                                                                                                                                                  Lower leg

Upper remote spool

 Lower remote spool
    Cable stop collar
             Set screw

                                                                       Crush washer
                                                               Crush washer retainer
 2018 Gold RL R
   Retaining screw                                                         Bottom bolt

           Set screw
         Remote spool

               Cable stop
                                                                     Rebound adjuster knob

                                                                              Exploded View - 2018-2020 30 Gold RL / 2021 Judy Gold RL - Solo Air               16
Exploded View - 2018-2020 30 Silver TK / 2021 Judy Silver TK - Solo Air
                     Steerer tube                                                                                                   Air Spring Assembly
                                                                                                       Air cap
                                                                                                       (2019-2021)
                     Retaining screw                                                                                                Compression Damper
                                                                                                                                    Assembly
                                                                                                         Air cap (2018)
          Compression adjuster knob                                                                                                 Rebound Damper
                        (2019-2021)                                                                                                 Assembly
                                                                                                            Air valve
             Compression adjuster knob                                                                       Air spring top cap
                                 (2018)
                                                                                                              Crown

              Compression damper top cap

                                                                                                                  Air tube

                                                                                                                     Upper tube
                            Compression damper

                                                                                                                       Arch

                                                                                                                          Brake hose guide

                                          Dust wiper seal
                                                                                                                              Air spring piston
                                                Foam ring

                                                                                                                                  Top out bumper

                                                                                                                                   Negative air seal head
 2020-2021 Silver TK R
 Retaining screw                               Rebound damper
                                                         piston
       Set screw
                                                 Rebound damper
     Remote spool                                          shaft                                                                        Shaft guide
                                                                                                                                         Retainer
    Cable stop collar
                                                     Rebound damper                                                                          Air spring shaft
            Set screw
                                                           seal head
                                                              Retainer                                                                        Lower leg

 2019 Silver TK R
  Retaining screw

Upper remote spool

  Lower remote spool
      Cable stop collar
             Set screw

 2018 Silver TK R                                                        Crush washer
                                                               Crush washer retainer
 Retaining screw
                                                                             Bottom bolt
         Set screw

       Remote spool

             Cable stop
                                                                     Rebound adjuster knob

                                                                             Exploded View - 2018-2020 30 Silver TK / 2021 Judy Silver TK - Solo Air            17
Exploded View - 2018-2020 30 Silver TK / 2021 Judy Silver TK - Coil

                    Retaining screw                                                                Retaining screw                   Coil Spring Assembly

                         Steerer tube
                                                                                                     Preload adjuster knob
                                                                                                                                     Compression Damper
        Compression adjuster knob
                      (2019-2021)                                                                                                    Assembly

                                                                                                       Spring top cap                Rebound Damper
           Compression adjuster knob
                                (2018)                                                                                               Assembly
                                                                                                         Crown

            Compression damper top cap

                                                                                                             Coil spring

                                                                                                               Upper tube
                            Compression damper

                                                                                                                  Coil spring isolator

                                                                                                                     Arch

                                                                                                                        Brake hose guide

                                         Dust wiper seal

                                                 Foam ring

 2020-2021 Silver TK R                               Rebound
                                                  damper piston                                                                   Negative spring
 Retaining screw                                                                                                                   Shaft guide
        Set screw                                                                                                                   Retainer
     Remote spool                                 Rebound damper
                                                        seal head

     Cable stop collar                                       Retainer                                                                    Lower leg
             Set screw

                                                  Rebound damper shaft

                                                                                                                                            Coil spring shaft
 2019 Silver TK R
  Retaining screw

Upper remote spool
 Lower remote spool

     Cable stop collar
            Set screw

 2018 Silver TK R                                                        Crush washer
                                                                  Crush washer retainer
    Retaining screw

           Set screw                                                          Bottom bolt
        Remote spool

               Cable stop                                               Rebound adjuster knob

                                                                                  Exploded View - 2018-2020 30 Silver TK / 2021 Judy Silver TK - Coil           18
Exploded View - 2021 Recon Gold RL - DebonAir
                                                                                                                                  Air Spring Assembly

                         Steerer tube
                                                                                                                                  Compression Damper
                                                                                              Air cap                             Assembly
                                                                                               Air valve
                         Retaining screw                                                                                          Rebound Damper
                                                                                                Air spring top cap
             Compression adjuster knob
                                                                                                                                  Assembly

                                                                                                 Bottomless Token 32 mm black (optional)

                           Detent spring
              Compression damper top cap

                                        Crown
                                                                                                      Upper tube

                            Compression damper
                                                                                                         Arch

                                                                                                           Brake hose guide

                                                                                                              Air spring piston

                                           Dust wiper seal
                                                 Foam ring
                                                                                                                  Top out bumper

                                                                                                                     All-Travel spacer (optional)

                                                                                                                      Negative air piston

                                        Rebound damper piston
                                                                                                                         Retaining washer
                                                                                                                          Wave spring
                                                                                                                          Base plate
                                                                                                                            Retaining ring

                                           Rebound damper deal head

                                                        Retaining ring

                                                                                                                                  Lower leg
                                                   Rebound damper shaft

   2 0 2 1 Re c o n G o l d R L R

Retaining screw

       Set screw
    Remote spool                                                      Maxle Stealth

                                                                      Crush washer
                                                               Crush washer retainer
     Cable stop collar
                                                                           Bottom bolt
             Set screw

                                                                      Rebound adjuster knob

                                                                                              Exploded View - 2021 Recon Gold RL - DebonAir             19
Exploded View - 2018-2020 Recon Gold RL - Solo Air
                                                                                                                                    Air Spring Assembly
                                                                                                Air cap (2019-2020)
                      Steerer tube

                     Retaining screw                                                                                                Compression Damper
                                                                                                  Air cap (2018)
                                                                                                                                    Assembly
         Compression adjuster knob
                       (2019-2020)                                                                 Air valve
                                                                                                    Air spring top cap              Rebound Damper
          Compression adjuster knob                                                                                                 Assembly
                               (2018)
                                                                                                      Crown
                            Detent spring

            Compression damper top cap

                         Compression damper                                                                 Upper tube

                                                                                                               Arch

                                                                                                                   Brake hose guide

                                          Dust wiper seal                                                             Air spring piston
                                                Foam ring

                                                                                                                         Top out bumper
                                                                                                                          Negative air piston
                                                                                                                          All-Travel spacer (optional)
                                       Rebound damper piston                                                               Piston bumper
                                                                                                                            Retaining washer
  2 0 2 0 Re c o n G o l d R L R                                                                                             Wave spring
                                                                                                                             Base plate
  Retaining screw
                                                                                                                               Retaining ring
        Set screw
                                                 Rebound damper
      Remote spool                                      seal head
                                                     Retaining ring

     Cable stop collar
             Set screw                                                                                                                Lower leg
                                                     Rebound damper
                                                               shaft

  2 0 1 9 Re c o n G o l d R L R
  Retaining screw

Upper remote spool

 Lower remote spool

     Cable stop collar
             Set screw
                                                                    Maxle Stealth

                                                                      Crush washer
                                                               Crush washer retainer
  2 0 1 8 Re c o n G o l d R L R
 Retaining screw                                                          Bottom bolt

         Set screw
      Remote spool

     Cable stop clamp

              Pinch bolt
                                                                      Rebound adjuster knob

                                                                                              Exploded View - 2018-2020 Recon Gold RL - Solo Air          20
Exploded View - 2018-2020 Recon RL / 2021 Recon Silver RL - Solo Air
                                                                                                                                         Air Spring Assembly

                     Steerer tube
                                                                                                    Air cap (2019-2021)                  Compression Damper
                    Retaining screw                                                                                                      Assembly
                                                                                                      Air cap (2018)
        Compression adjuster knob                                                                                                        Rebound Damper
                      (2019-2021)                                                                      Air valve
                                                                                                                                         Assembly
         Compression adjuster knob                                                                       Air spring top cap
                              (2018)
                           Detent spring                                                                  Crown

           Compression damper top cap

                                                                                                              Air tube

                         Compression damper
                                                                                                                   Upper tube

                                                                                                                       Arch

                                                                                                                        Brake hose guide

                                       Dust wiper seal
                                                                                                                              Air spring piston
                                             Foam ring

                                                                                                                                Top out bumper

                                                                                                                                   All-Travel spacer (optional)
  2 0 2 0 - 2 0 2 1 Re c o n R L R                Rebound
                                                                                                                                    Negative air seal head
                                                   damper
  Retaining screw                                    piston

        Set screw                             Rebound damper
      Remote spool                                  seal head
                                                      Retainer                                                                          Air spring shaft

     Cable stop collar
             Set screw
                                                                                                                                             Lower leg

                                                            Rebound
                                                         damper shaft
  2019 Recon RL R
  Retaining screw

Upper remote spool

 Lower remote spool

     Cable stop collar
             Set screw
                                                                   Maxle Lite

                                                                  Crush washer
                                                           Crush washer retainer
  2018 Recon RL R
                                                                        Bottom bolt
 Retaining screw

         Set screw

       Remote spool

                                                                 Rebound adjuster knob

               Cable stop

                                                                                Exploded View - 2018-2020 Recon RL / 2021 Recon Silver RL - Solo Air              21
Exploded View - 2020 Recon RL (Boost) / 2021 Recon Silver RL (Boost) - Solo Air
                                                                                               Steerer tube
                                                                                                Air cap                                      Air Spring Assembly
        Retaining screw

                                                                                                  Air valve                                  Compression Damper
Compression adjuster knob                                                                          Air spring top cap
                                                                                                                                             Assembly

                                                                                                                                             Rebound Damper
                                                                                                                                             Assembly
               Detent spring

                                                                                                        Air tube
                           Crown

                                                                                                          Upper tube

              Compression damper                                                                              Arch

                                                                                                               Brake hose guide

                                                                                                                     Air spring piston

                             Dust wiper seal
                                   Foam ring                                                                            Top out bumper

                                                                                                                          All-Travel spacer (optional)

                          Rebound damper piston

                                                                                                                                Seal head

                              Rebound damper seal head                                                                              Air spring shaft

                                                  Retainer

                                      Rebound damper shaft
                                                                                                                                         Lower leg

     2 0 2 0 - 2 0 2 1 Re c o n R L R

                    Retaining screw

                      Set screw                                                                                                                  Crush washer
                       Remote spool                                                                                                              Crush washer retainer

                                                         Maxle Stealth                                                                                 Bottom bolt

                            Remote cable
                            stop collar

                              Set screw

                                                         Rebound adjuster knob

                                                                         Exploded View - 2020 Recon RL (Boost) / 2021 Recon Silver RL (Boost) - Solo Air             22
Exploded View - 2018-2020 Recon TK / 2021 Recon Silver TK - Coil

                          Steerer tube                                                                  Retaining                     Air Spring Assembly
                                                                                                        screw
                         Retaining screw
                                                                                                          Preload                     Compression Damper
                                                                                                          adjuster knob
                                                                                                                                      Assembly
             Compression adjuster knob
                           (2019-2021)
                                                                                                                                      Rebound Damper
                                                                                                             Top cap
                                                                                                                                      Assembly
               Compression adjuster knob
                                    (2018)                                                                     Crown

                   Compression damper top cap

                                                                                                                    Coil spring

                                                                                                                      Coil spring isolator
                               Compression damper

                                                                                                                        Arch

                                           Upper tube                                                                     Brake hose guide

                                           Dust wiper seal
                                                 Foam ring

                                                                                                                                     Negative spring
                                                                                                                                     Shaft guide
                                                Rebound damper                                                                         Retainer
                                                          piston
  2 0 2 0 - 2 0 2 1 Re c o n T K R
                                                    Rebound damper
  Retaining screw                                         seal head                                                                          Lower leg
                                                             Retainer
        Set screw
      Remote spool
                                                                                                                                               Spring shaft

     Cable stop collar
             Set screw                              Rebound damper shaft

  2019 Recon TK R
  Retaining screw

Upper remote spool

 Lower remote spool

     Cable stop collar
             Set screw
                                                                           Maxle Lite

                                                                         Crush washer
                                                                  Crush washer retainer

  2018 Recon TK R                                                            Bottom bolt

 Retaining screw

         Set screw

       Remote spool
                                                                        Rebound adjuster knob
             Cable stop

                                                                                   Exploded View - 2018-2020 Recon TK / 2021 Recon Silver TK - Coil           23
Exploded View - 2020 Recon TK (Boost) / 2021 Recon Silver TK (Boost) - Coil
                                                                                              Retaining screw                             Coil Spring Assembly
         Steerer tube
                                                                                                Preload adjuster knob
                                                                                                                                          Compression Damper
       Retaining screw                                                                                                                    Assembly

                                                                                                                                          Rebound Damper
Compressionadjuster knob                                                                                                                  Assembly

Compression damper top cap

                                                                                                       Coil spring assembly
                         Crown

                                                                                                         Upper tube
           Compression damper

                                                                                                           Arch

                                                                                                                Brake hose guide

                           Dust wiper seal                                                                         Coil spring isolator
                                 Foam ring

                        Rebound damper piston

                                                                                                                              Retainer

                           Rebound damper seal head
                                                                                                                                   Coil spring shaft
                                                Retainer

                                       Rebound damper shaft

                                                                                                                                          Lower leg
   2 0 2 0 - 2 0 2 1 Re c o n T K R

                 Retaining screw

                  Set screw
                  Remote spool                                                                                                                 Crush washer
                                                                                                                                               Crush washer retainer
                                                       Maxle Stealth
                                                                                                                                                 Bottom bolt
                        Remote cable
                        stop collar

                           Set screw

                                                           Rebound adjuster knob

                                                                           Exploded View - 2020 Recon TK (Boost) / 2021 Recon Silver TK (Boost) - Coil             24
Lower Leg Removal and Service
50/200 Hour Service Lower Leg Removal
    Solo Air / DebonAir: Remove the air valve cap.
1

    Solo Air / DebonAir: Depress the Schrader valve and release all air
2   pressure.

                  ⚠ CAUTION - EYE HAZARD
     Verify all pressure is removed from the fork before proceeding.
     Failure to do so can result in injury and/or damage to the fork. Wear
     safety glasses.

    Turn the rebound adjuster knob counter-clockwise until it stops. This is
3   the full open/fast rebound setting.

    Remove the rebound adjuster knob.

                                                                               Lower Leg Removal and Service   25
Place an oil pan beneath the fork to catch the draining oil.
4                                                                                                                   5 mm             Damper side
    Loosen both bottom bolts 3 to 4 turns.

                                                                                   5 mm               Spring side

    Insert a 5 mm hex wrench into each bottom bolt head and strike the
5   wrench to dislodge the shafts from the lower leg. The bolt head should
                                                                                                                                      Spring side

    contact the bottom of the lower leg.
    Remove each bottom bolt. Clean each bolt and set them aside.

                                                                                   5 mm and Mallet    Spring side

                                                                                                                                     Damper side

                                                                                   5 mm and Mallet   Damper side

    Firmly pull the lower leg downward until oil begins to drain. Continue
6   pulling downward to remove the lower leg.
    If the lower leg does not slide off of the upper tube or if oil does not
    drain from either side, the press fit of the shaft(s) into the lower leg may
    still be engaged. Reinstall the bottom bolts 2 to 3 turns and repeat the
    previous step.

                                   NOTICE
     Do not strike the fork arch with any tool when removing the lower leg
     as this could damage the lower leg.

    50 Hour Service Continue the 50 Hour Service with Lower Leg Service.
    200 Hour Service Continue the 200 Hour Service with Lower Leg Seal Service.

                                                                                                                           Lower Leg Removal        26
50 Hour Service                         Lower Leg Service
    Remove the foam rings.
1

                                                                            Pick

    Clean the foam rings.
2
    Replace the foam rings if worn, damaged, or excessively contaminated.

    Soak the foam rings in suspension oil.
3

                                                                             15wt

                                                                                    Lower Leg Service   27
Remove the dust wiper outer springs and clean the inside and outside
4   of the lower leg.
    Clean the wiper seals.

    Install the foam rings under the wiper seals.
5
    Confirm the foam rings are installed evenly in the space under the
    wiper seals and do not protrude over the bushings.

    Install the wiper springs.
6                                                                                SRAM Butter Grease
    Apply SRAM Butter grease to the inner surfaces of the wiper seals.

    50 Hour Service Continue the 200 Hour Service with Lower Leg Installation.

                                                                                         Lower Leg Service   28
200 Hour Service                           Lower Leg Seal Service
    Remove and discard the foam rings.
1
    Remove the outer wire springs from the dust wiper seals.

                                                                             Pick

    Stabilize the lower leg on a bench top. Place the tip of a downhill
2   tire lever under the wiper seal. Press down on the downhill tire lever
    handle to remove the seal.
    Repeat on the other side. Discard the wiper seals.

                                  NOTICE
     Keep the lower leg stable. Do not allow the lower leg to twist in
     opposite directions, compress toward each other, or be pulled apart.
     This will damage the lower leg.

                                                                             Downhill tire lever

    Clean the inside and outside of the lower leg.
3

                                                                                                   Lower Leg Seal Service   29
Soak the new foam rings in suspension oil. Install the new foam rings.
4

                                                                                 15wt

    Remove the outer wire spring from each new seal and set them aside.
5

    Insert the narrow end of a new seal into the recessed end of the
6   RockShox Dust Seal Installation tool.
    Judy / 30: 28 mm / 30 mm Dust Seal Installation Tool
    Recon: 32 mm Dust Seal Installation Tool

                                  NOTICE
     Recon: If the RockShox x Abbey Bike Tools installation tool is used,
     confirm the 32 mm installation puck is tightened hand tight on the
     installation tool handle to avoid damage to the installation puck
     during use.

                                                                                 Dust Seal Installation Tool

                                                                             Abbey Bike Tools 32 mm Dust Seal Installation Tool

                                                                                                                                  Lower Leg Seal Service   30
Stabilize the lower leg on a bench top. Hold the lower leg steady and
7   press the seal into the lower leg until the top of the seal is flush with
    the top of the lower leg.
    Repeat on the other side.

                                      NOTICE
     Only press the seal into the lower leg until it is flush with the top
     surface of the lower leg. Pressing the wiper seal below the top
     surface of the lower leg will compress the foam rings.

                                                                                    Dust Seal Installation Tool

                                                                                Abbey Bike Tools 32 mm Dust Seal Installation Tool

    Install the outer wire springs.
8                                                                                                                                    SRAM Butter Grease
    Apply SRAM Butter grease to the inner surfaces of the wiper seals.

                                                                                                                                       Lower Leg Seal Service   31
Air Spring Service - Judy Gold, 30 Gold, Recon Gold

     200 Hour Service                            Air Spring Removal and Service - Gold

                                                       ⚠ WARNING- EYE HAZARD
Verify all pressure is removed from the fork before proceeding. Depress the Schrader valve again to remove any remaining air pressure. Failure to
do so can result in injury and/or damage to the fork.

                                 NOTICE                                                                            SRAM Butter

Inspect each part for scratches. Do not scratch any sealing surfaces when
servicing your suspension. Scratches can cause leaks.
When replacing seals and o-rings, use your fingers or a pick to remove the
seal or o-ring. Spray isopropyl alcohol on each part and clean with a clean
lint-free shop towel.
Apply Liquid-O-Ring PM600 or SRAM Butter grease to the new seals and
o-rings. If a brush is used to apply grease, confirm there are no loose bristles
in the grease or on the part.

                                                                                    PM600

     Remove the air spring top cap.
1
     Clean the upper tube threads.

                                                                                    24 mm

     Push the air shaft into the upper tube to prevent it from getting
2    scratched while removing the retaining ring.

                                                                                         Air Spring Service - Judy Gold, 30 Gold, Recon Gold    32
(A): Place the tips of large retaining ring pliers into the eyelets of the
3   retaining ring. Press firmly on the pliers to push the base plate into
                                                                                                                       Retaining ring pliers

    the upper tube enough to compress and remove the retaining ring.
    Remove the retaining ring. Use your finger to guide the retaining ring
    over the air spring shaft.
    (B): Push the seal head tab into the upper tube and under the retaining
    ring. Place the tips of large retaining ring pliers into the eyelets of the
    retaining ring. Remove the retaining ring. Use your finger to guide the
    retaining ring over the air spring shaft.

                                    NOTICE                                            A

     Do not scratch the air spring shaft. Scratches on the air shaft will allow
     air to bypass the seal head into the lower leg, resulting in reduced         Retaining ring pliers
     spring performance.

                                                                                                               B

                                                                                  Flat blade screwdriver

                                                                                  Retaining ring pliers

    Thread the shaft bolt into the end of the air spring shaft and pull the
4   shaft out to full extension.
    Remove the bolt.

                                                                                                           Air Spring Removal and Service - Gold   33
Firmly pull on the air shaft to remove the air spring assembly from the
5   upper tube.

    80 mm - 120 mm: Remove the seal head base plate assembly,
6   All-Travel spacer if installed (not pictured), and the top out bumper.
                                                                                                                            80 mm - 120 mm

    Clean and inspect the shaft for damage.

                                                                                80 mm - 120 mm

    130 mm - 150 mm: Remove the base plate, wave spring, retaining
                                                                                                                            130 mm - 150 mm
    washer, seal head bumper, All-Travel spacer if installed (not pictured),
    floating seal head, and top out bumper.
    Clean and inspect the shaft for damage.

                                   NOTICE
     Scratches on the air spring shaft can cause air to leak. If a scratch is
     visible the air spring assembly may need to be replaced.

                                                                                130 mm - 150 mm

                                                                                                                            130 mm - 150 mm

                                                                                130 mm - 150 mm

                                                                                                  Air Spring Removal and Service - Gold       34
Remove and discard the positive air piston o-ring.
7
    Apply grease to a new o-ring and install it.

                                   NOTICE
     Do not scratch the air piston. Scratches will cause air to leak.

    Remove the inner and outer o-ring seals from the seal head and
8   discard them.
                                                                                                                    80 mm - 120 mm

    Clean the seal head.

                                   NOTICE
     Do not scratch the seal head. Scratches will cause air to leak.

                                                                        80 mm - 120 mm

                                                                                                                    130 mm - 150 mm

                                                                        130 mm - 150 mm

                                                                                          Air Spring Removal and Service - Gold       35
Apply grease to new inner and outer o-ring seals and install them.
9                                                                                                          10 mm         80 mm - 120 mm
    80 mm - 120 mm: Apply grease to the new inner o-ring and insert it
    into the inner gland. Apply grease to the ball end of a clean 10 mm hex
    wrench.
    Insert the ball end of the wrench into the base plate and stop just
    below the inner o-ring gland of the seal head.
    Apply grease to the ball end of a clean 8 mm hex wrench and use it
    to push the inner o-ring into the gland using the 10 mm hex wrench to
    guide the o-ring into the gland.

                                                                              80 mm - 120 mm

                                                                                                           8 mm           80 mm - 120 mm

                                                                              80 mm - 120 mm

                                                                                                                         80 mm - 120 mm

                                                                              80 mm - 120 mm

                                                                                                                         130 mm - 150 mm

                                                                              80 mm - 120 mm

                                                                                               Air Spring Removal and Service - Gold       36
Clean the inside and outside of the upper tube.
10
     Inspect the inside and outside of the upper tube for damage.

                                   NOTICE
      Scratches on the inside surface of the upper tube can cause air to
      leak. If an internal scratch is visible, the crown steerer upper tube
      assembly may need to be replaced.

                                                                                                                        Dowel

                                                                              Dowel

                                                                                      Air Spring Removal and Service - Gold     37
A l l - Tr a v e l S p a c e r C o n f i g u r a t i o n s ( o p t i o n a l )
To increase or decrease the travel of your RockShox fork, an All-Travel spacer can be installed or removed. For example, to increase travel from a
maximum of 130 mm of travel to a maximum of 150 mm of travel, the 20 mm All-Travel spacer must be removed from the air spring assembly.
If travel is changed from 80 mm, 100 mm, or 120mm to 130 mm, 140 mm, or 150 mm, and vice versa, the air spring must be replaced with the
appropriate length air spring assembly in addition to the appropriate length All-Travel spacer.
Use the table and images below to determine which All-Travel spacer and air spring assembly can be used with each fork travel option.
Refer to the RockShox Spare Parts Catalog at www.sram.com/service for available air springs and All-Travel spacer kits.
For part ordering information, please contact your local SRAM distributor or dealer.

                                                                        NOTICE
 Do not install All-Travel spacers larger than the largest specified spacer for your fork.
 Do not install an air spring assembly that exceeds the maximum travel specified for your fork.

 A l l - Tr a v e l S p a c e r s - J u d y G o l d , 3 0 G o l d , Re c o n G o l d - S o l o A i r

                                                                                               Wheel Size
                                                      26"                   27.5"              27.5" Boost               29"                29" Boost
     Fork Model               Travel                                                         All-Travel Spacer
                             80 mm                  20 mm                  40 mm                 40 mm                 40 mm                 40 mm
     2018-2021
                             100 mm               No Spacer                20 mm                 20 mm                 20 mm                 20 mm
     Judy Gold
                             120 mm                    -                 No Spacer              No Spacer            No Spacer             No Spacer
                             80 mm                  20 mm                  40 mm                     -                 40 mm                    -
     2018-2020
                             100 mm               No Spacer                20 mm                     -                 20 mm                    -
      30 Gold
                             120 mm                    -                 No Spacer                   -               No Spacer                  -
                             80 mm                     -                   40 mm                 40 mm                 40 mm                 40 mm
                             100 mm                    -                   20 mm                 20 mm                 20 mm                 20 mm

    2018-2020                120 mm                    -                 No Spacer              No Spacer            No Spacer             No Spacer
    Recon Gold               130 mm                    -                   20 mm                 20 mm                 20 mm                 20 mm
                             140 mm                    -                      -                   10 mm                    -                  10 mm
                             150 mm                    -                      -                 No Spacer                  -                    -

                                                                                                          All-Travel Spacer Configurations (optional)   38
A i r S p r i n g a n d A l l - Tr a v e l S p a c e r C o n f i g u r a t i o n s - J u d y G o l d , 3 0 G o l d , Re c o n G o l d - S o l o A i r

                          2018-2020 30 Gold - 26"                         2018-2021 Judy Gold - 27.5" Boost, 29" Boost
                           2021 Judy Gold - 26"                                   2021 Judy Gold - 27.5", 29"
                                                                                2018-2020 30 Gold - 27.5", 29"

                                                                                                                            40 mm
                                                                                                           20 mm
                                                        20 mm

                             100mm             80mm                                120mm         100mm             80mm

                                                      2018-2020 Recon Gold - 27.5", 29"

                                                                                                          40 mm
                                                        20 mm                            20 mm

                                               130mm            120mm          100mm             80mm

                                              2018-2020 Recon Gold - *27.5" Boost, 29" Boost

                                                                                                                          40 mm
                                                            10 mm                                         20 mm
                                                                           20 mm

                                 *150mm           140mm             130mm       120mm            100mm            80mm

                                                          Air Spring and All-Travel Spacer Configurations - Judy Gold, 30 Gold, Recon Gold - Solo Air   39
B o t t o m l e s s To k e n s ( o p t i o n a l ) - 2 0 2 1 R e c o n G o l d
Bottomless Tokens can be added to, or removed from, the DebonAir top cap to fine-tune the spring curve and bottom out feel. Use the table below
to help determine the number of Bottomless Tokens that can be used with each fork travel option. If fork travel is changed from stock, it may be
necessary to add or remove Bottomless Tokens.
Refer to the RockShox Spare Parts Catalog at www.sram.com/service for available air spring, All-Travel spacer, and Bottomless Token kits.
For part ordering information, please contact your local SRAM distributor or dealer.

 A l l - T r a v e l S p a c e r s a n d B o t t o m l e s s To k e n s - 2 0 2 1 R e c o n G o l d - D e b o n A i r

                                                                27.5" Boost & 29" Boost

         Fork Travel                All-Travel Spacer             Air Spring Assembly           Bottomless Tokens            Bottomless Tokens
            (mm)                           (mm)                           (mm)                   Factory Installed               Maximum

             80                             40

             100                            20                          80 - 120

             120                             -
                                                                                                         0                            2
             130                            20

             140                            10                         130 - 150

             150                             -

 A i r S p r i n g a n d A l l - T r a v e l S p a c e r C o n f i g u r a t i o n s - 2021 Recon Gold

                                                 2021 Recon Gold - 27.5" Boost, 29" Boost

                                                                                                                                          40 mm
                                                     10 mm                                                           20 mm
                                                                         20 mm

                   150 mm               140 mm                130 mm                   120 mm          100 mm                80 mm

                                                                                                Bottomless Tokens (optional) - 2021 Recon Gold    40
B o t t o m l e s s To k e n s I n s t a l l a t i o n ( o p t i o n a l ) - 2 0 2 1 R e c o n G o l d - D e b o n A i r
Bottomless Tokens reduce air volume and create greater ramp at the end of the fork's travel. Add or remove Tokens to tune your fork's bottomless
feel. See Air Spring Travel Change and Bottomless Tokens for the maximum number of Tokens for your fork.

      Thread a Bottomless Token into another Bottomless Token, or into the
      the bottom of the top cap, and tighten.

                                                                                     8 mm                    4 N•m (35 in-lb)             24 mm

                                                                                     8 mm                    4 N•m (35 in-lb)             24 mm

                                                                       Bottomless Tokens Installation (optional) - 2021 Recon Gold - DebonAir      41
200 Hour Service                             Air Spring Installation - Gold
    Apply a liberal amount of grease to the inside of the upper tube, from
1   the end of the tube to approximately 60 mm into the tube.

    Install the top out bumper onto the shaft.
2
    Note: 2021 Recon Gold top out bumper pictured.

    Apply a liberal amount of grease to the air spring shaft.
3

                                                                                  Air Spring Installation - Gold   42
All-Travel: Refer to Air Spring Travel Change and Bottomless Tokens for
4   spacer configurations.
                                                                                                                     80 mm - 120 mm

    80 mm - 120 mm: Install the All-Travel spacer (optional) and seal head
    base plate assembly onto the air shaft.

                                                                               80 mm - 120 mm

    130 mm - 150 mm: Install the seal head, All-Travel spacer (optional),                                            130 mm - 150 mm
    and the seal head bumper.

                                                                               130 mm - 150 mm

    130 mm - 150 mm: Install the retaining washer, a new wave spring, and
5   the base plate, in that order, onto the air shaft.
                                                                                                                     130 mm - 150 mm

    Slide all the parts to the air piston until they stop.

                                                                               130 mm - 150 mm

    Insert the air spring assembly into the upper tube. Firmly push the air
6   piston into the upper tube.
    Position the flat retaining washer (A) into the upper tube, followed by                              A
    the wavy washer (B).
    Use your fingers to firmly press the seal head into the upper tube until
    it stops.
    This procedure is the same for all fork travel configurations.

                                                                                                                 B

                                                                                                 Air Spring Installation - Gold        43
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