70 Series 70 Flexible. Tactile and reliable - EAO

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70 Series 70 Flexible. Tactile and reliable - EAO
Series   70

Series 70
Flexible. Tactile and reliable.
https://eao.com/70
70 Series 70 Flexible. Tactile and reliable - EAO
70 Information about the Series
Key advantages                              Lens Material

§   Full-face illumination                  §   Plastic
§   Excellent tactile feedback
§   Almost limitless design possibilities   Markings
§   Easy-to-clean, UV-resistant films
§   PCB mount switches                      §   Printed insert film legends

Typical application areas                   Conformities

§   Machinery                               §   CE
§   Public transportation                   §   2011/65/EU (RoHS)
§   Heavy duty and special vehicles
§   Marine
§   Telecommunications
§   Medical technology
§   Energy supply
§   Automation
§   Building infrastructure
§   Food and beverage industry

Functions

§   Pushbutton
§   Illuminated pushbutton
§   Indicator

Design

§   Flush

IP front protection

§   IP40

Raitings

§   42 VAC (100 mA)

Terminal

§   PCB

800                                                                          eao.com § 03/2020
70 Series 70 Flexible. Tactile and reliable - EAO
Index   70
PCB
   Switching element without illumination            802
                                                           01
   Switching element with illumination               804
   Indicator element                                 806   02
Components                                           808
Accessories                                          810   03
Technical data                                       811
Application Guidelines                               813
                                                           04

                                                           09

                                                           14

                                                           17

                                                           18

                                                           19

                                                           22

                                                           31

                                                           41

                                                           45

                                                           51

                                                           56

                                                           57

                                                           61

                                                           70

                                                           71

                                                           82

                                                           84

                                                           92

                                                           96

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70 Series 70 Flexible. Tactile and reliable - EAO
70 PCB
      Switching element without illumination
01
                                                                                                                          9                                      Equipment consisting of (schematic overview)
02                                                                  3.5                  3.5                                  1

                                                                                                                                                                                Spacer cap               Page 810

                                                                                           Ø 1.6
03

                                                                                                                                         Ø 7.9
                                                                                                   12.5
                                                                A
                                                                                                                                                                                Switching element

04                                                                  4.3                 1.5                               5
                                                                                                                      12 x 12                                    Each Part Number listed below includes all the
                                                                                                                                                                 black components shown in the 3D-drawing.
09                                                                              1.2                                       3

                                                                                                                                         3.8 x 3.8
                                                                                                                                                                 To obtain a complete unit, please select the red
     Product can differ from the current configuration.
                                                                                                                                                                 components from the pages shown.

14                                                              B

                                                                          3
17
                                                                              4.5         3.6
                                                                                                                      1

                                                                                                                                                     3.8 x 3.8
                                                                1.8
                                                                                                       .8
18
                                                                                                     16

                                                                                                                                        3x3
                                                                                                                2                   4
                                                                                        12.5

                                                                C
19
                                                                                                            1                        3
                                                                               4                                       5.08

22                                                                        7.5                                       12.8 x 12.8

                                                            Dimensions [mm]
                                                            A = For Part No. 70-100.0
31                                                          B = For Part No. 70-101.0
                                                            C = For Part No. 70-201.0

41   General information

     • Contact normally open

     • Dimensions with fitted spacing cap see details
45     Spacing cap

51

56                  Switching element
                                                                                                                                                                                                          Com-
                                                                                                                                                                                              Wiring      ponent
57    Product attributes                       Contact material                      Switching action                             Terminal                              Part No.              diagram     Layout
      Operation without spacing cap            Silver                                Momentary                                    PCB terminal                          70-100.0              331         80

61

70                  Switching element
                                                                                                                                                                                                          Com-
                                                                                                                                                                                              Wiring      ponent
71    Product attributes                     Contact material                      Switching action                               Terminal                              Part No.              diagram     Layout
      Operation with spacing cap             Silver                                Momentary                                      PCB terminal                          70-101.0              331         80

82

84                  Switching element
                                                                                                                                                                                                          Com-
92                                                                                                                                                                                            Wiring      ponent
      Product attributes                     Contact material                       Switching action                              Terminal                              Part No.              diagram     Layout
      Operation with spacing cap             Gold                                   Momentary                                     PCB terminal                          70-201.0              332         79
96

     802                                                                                                                                                                                        eao.com § 03/2020
70 Series 70 Flexible. Tactile and reliable - EAO
PCB   70
 Wiring diagrams
                                                                                                                                 01
          3        4                      3   4
                                                                                                                                 02

                                                                                                                                 03
         1         2                      1   2

                                                                                                                                 04
 Wiring diagram 331              Wiring diagram 332

                                                                                                                                 09
 Component layouts
                                                                                                                                 14

   A                                          C                       A                                     C
                                                                                                                                 17
   B                                                                  B

                                                                                       Ø2.0 (2x)                                 18
                                                                                           D
   C           C                                  1   2
                                                                                                                                 19
                       5.08

                                                                       C           C                        1   2
   C           C                                  3   4                     B
                                                           9.00

                                                                                         5.08

                                                                       C B         C                        3   4

       12.70
                              Ø1.3 (4x)
                                                                                                Ø1.3 (4x)
                                                                                                                                 22
                                 D
                                                                           12.70
                                                                                                   E

                                                           Component layout 80
                                                                                                                                 31
 Component layout 79

Dimensions [mm]                                           Dimensions [mm]
A = Switching element without illumination                A = Switching element without illumination with                        41
B = Drilling plan (component side)                        B = Drilling plan (component side)
C = Occupancy plan (component side)                       C = Occupancy plan (component side)
D = Hole for switching element                            D = Hole for centering pins non-metallic
                                                          E = Hole for switching element                                         45

                                                                                                                                 51

                                                                                                                                 56

                                                                                                                                 57

                                                                                                                                 61

                                                                                                                                 70

                                                                                                                                 71

                                                                                                                                 82

                                                                                                                                 84

                                                                                                                                 92

                                                                                                                                 96

03/2020 § eao.com                                                                                                    ​     803
70 Series 70 Flexible. Tactile and reliable - EAO
70 PCB
      Switching element with illumination
01
                                                                               Ø8                                                   Equipment consisting of (schematic overview)
02

                                                                                                  5.7
                                                                                           4

                                                                                                          9.3
                                                                                                                                                   Lens                     Page 808
03                                                                            12.5                                     1

                                                                                           3.6
                                                                                                                                                   Single-LED
04                                                                       1             2

                                                                                                  10.16
                                                                                           5.08

                                                                                                          12.5
                                                                         3             4

                                                                      16
                                                                                                                                                   Switching element
09
                                                                        .8
     Product can differ from the current configuration.

                                                                Dimensions [mm]                                                     Each Part Number listed below includes all the
14                                                                                                                                  black components shown in the 3D-drawing.

                                                                                                                                    To obtain a complete unit, please select the red
     General information                                                                                                            components from the pages shown.
17   • The customer has to decide what series resistor
       shall be used to the LED

     • Luminosity and wave length variations caused
18     by LED manufacturing processes may cause
       slight differences regarding the illumination. The
       customer has to decide what resistor shall be
19     used to the LED

     • Dimensions with fitted spacing cap see details
       Spacing cap

22   • Contact normally open

31

41                   Switching element
                                                                                                                                                                             Com-
      Forward            Contact ma-     Lumi. Inten-                               Switching                              Illumination                           Wiring     ponent
45    voltage            terial          sity               Dom. Wavelength         action                   Terminal      colour           Part No.              diagram    Layout
      2.0 VDC @ 20       Gold            160 mcd            625 nm                  Momentary                PCB ter-      Red              70-220.2S             333        82
      mA                                                                                                     minal
51    2.9 VDC @ 20       Gold            600 mcd            580 nm                  Momentary                PCB ter-      Yellow           70-220.4S             333        82
      mA                                                                                                     minal
      3.2 VDC @ 20       Gold             650 mcd           525 nm                  Momentary                PCB ter-      Green            70-220.5S             333        82
56    mA                                                                                                     minal
      3.0 VDC @ 20       Gold             250 mcd           467 nm                  Momentary                   PCB ter-   Blue             70-220.6S             333        82
      mA                                                                                                        minal

57    3.2 VDC @ 20
      mA
                         Gold             500 mcd           x: 0.31 / y: 0.32 nm    Momentary                   PCB ter-
                                                                                                                minal
                                                                                                                           White            70-220.9S             333        82

61
                     Switching element
70
                                                                                                                                                                             Com-
                                                                                                                                                                 Wiring      ponent
71    Contact material
      Gold
                                                Switching action
                                                Momentary
                                                                                                  Terminal
                                                                                                  PCB terminal
                                                                                                                                           Part No.
                                                                                                                                           92-851.342
                                                                                                                                                                 diagram
                                                                                                                                                                 332
                                                                                                                                                                             Layout
                                                                                                                                                                             82

82

84

92

96

     804                                                                                                                                                           eao.com § 03/2020
70 Series 70 Flexible. Tactile and reliable - EAO
PCB   70
 Wiring diagrams
                                                                           01
         3       4              3      4    +
                                                                           02

                                                                           03
         1       2              1      2        –

                                                                           04
 Wiring diagram 332          Wiring diagram 333

                                                                           09
 Component layouts
                                                                           14

             A                                      C
                                                                           17
             B

                                                                           18
                                    Ø1.3 (4x)

                                       D                                   19
             B                                       K
                         C                                2
             C                                      1
 10.16

                      C                                   4
             C       B                              3
                                                         A                 22
                 10.16          Ø1.0 (2x)

                 12.70                E
                                                                           31
 Component layout 82
                                                                           41
Dimensions [mm]
A = Switching element with illumination
B = Single LED
C = Drilling plan (component side)
                                                                           45
D = Hole for switching element, Pad max. Ø 2.5 mm
E = Hole for LED
                                                                           51

                                                                           56

                                                                           57

                                                                           61

                                                                           70

                                                                           71

                                                                           82

                                                                           84

                                                                           92

                                                                           96

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70 Series 70 Flexible. Tactile and reliable - EAO
70 PCB
      Indicator element
01
                                                                                                                                 Equipment consisting of (schematic overview)
02

                                                                              1.6

                                                                                                             5.7
                                                                                                     4
                                                                                                                                                Lens                     Page 808
03                                                                                    .8
                                                                                    16

                                                                                                           0.
                                                                                                              8
                                                                                                             x
                                                                                                               0.
                                                                                                    6.35

                                                                                                                  8
                                                                                                                                                Single-LED
04
                                                                                             12.5
                                                                                                                                                Illumination element
09
     Product can differ from the current configuration.         Dimensions [mm]
                                                                                                                                 Each Part Number listed below includes all the
                                                                                                                                 black components shown in the 3D-drawing.
14   General information
                                                                                                                                 To obtain a complete unit, please select the red
     • The customer has to decide what series resistor                                                                           components from the pages shown.
       shall be used to the LED
17
     • Contact normally open

     • Luminosity and wave length variations caused
18     by LED manufacturing processes may cause
       slight differences regarding the illumination. The
       customer has to decide what resistor shall be
       used to the LED
19

22
                     Indicator element
31                                                                                                                                                                        Com-
                                                                                                                                                              Wiring      ponent
      Illumination colour       Forward voltage             Lumi. Intensity                Dom. Wavelength            Terminal          Part No.              diagram     Layout

41    Red                       2.0 VDC @ 20 mA             160 mcd                        625 nm                     PCB terminal      70-820.2S             330         81
      Green                     3.2 VDC @ 20 mA             650 mcd                        525 nm                     PCB terminal      70-820.5S             330         81

45
                     Indicator element
51
                                                                                                                                                                          Com-
                                                                                                                                                               Wiring     ponent
56    Terminal
      PCB terminal
                                                                                                                                        Part No.
                                                                                                                                        92-800.042
                                                                                                                                                               diagram
                                                                                                                                                               330
                                                                                                                                                                          Layout
                                                                                                                                                                          79

57    Wiring diagrams

61               +

70
                 –
71

82    Wiring diagram 330

84

92

96

     806                                                                                                                                                        eao.com § 03/2020
70 Series 70 Flexible. Tactile and reliable - EAO
PCB   70
 Component layouts
                                                                                                                                        01

   A                                  C                                A                            C
                                                                                                                                        02
   B                                                                   B

                                                                                                                                        03
                                                                                       Ø1.0 (2x)
   C           C                          1   2
                                                                                          D                                             04
                   5.08

   C           C                          3   4
                                                                       B                                K

                                                        10.16
                                                                              C

                                                                6.35
                          Ø1.3 (4x)                                    B
                                                                                   C                           A                        09
       12.70
                             D

                                                                           6.35         Ø1.0 (2x)
                                                                                                                                        14
                                                                           10.16              E

 Component layout 79                                    Component layout 81                                                             17
Dimensions [mm]                                        Dimensions [mm]
A = Switching element without illumination             A = Illumination element
B = Drilling plan (component side)                     B = Single LED                                                                   18
C = Occupancy plan (component side)                    C = Drilling plan (component side)
D = Hole for switching element                         D = Hole for centering pins non-metallic
                                                       E = Hole for LED
                                                                                                                                        19

                                                                                                                                        22

                                                                                                                                        31

                                                                                                                                        41

                                                                                                                                        45

                                                                                                                                        51

                                                                                                                                        56

                                                                                                                                        57

                                                                                                                                        61

                     Flexible. Tactile and reliable.                                                                                    70
                     EAO Series 70.
                                                                                                                                        71
                     Proven in customer-specific membrane applications – thanks to almost limitless design possibilities.
                     . Long-standing HMI System competence
                     . Homogeneous illumination                                                                                         82
                     . Excellent tactile feedback
                     . Almost limitless design possibilities
                     . Easy-to-clean, UV-resistant films                                                                                84

                                                                                                                                        92
          www.eao.com/70
                                                                                                                                        96

03/2020 § eao.com                                                                                                           ​     807
70 Series 70 Flexible. Tactile and reliable - EAO
70 Components
01

02                          Lens plastic square
      Lens material                   Lens colour    Lens optics       Lens shape          Lens illumination          Dimensions            Part No.
03    Plastic                         White          translucent       flush                illuminative               19.05 mm x 19.05 mm   70-920.9
                                      Red            translucent       flush                illuminative               15,4 mm x 15,4 mm     70-921.2
                                      Orange         translucent       flush                illuminative               15,4 mm x 15,4 mm     70-921.3
04                                    Yellow         translucent       flush                illuminative               15,4 mm x 15,4 mm     70-921.4
                                      Green          translucent       flush                illuminative               15,4 mm x 15,4 mm     70-921.5
                                      Blue           translucent       flush                illuminative               15,4 mm x 15,4 mm     70-921.6
09                                    White          translucent       flush                illuminative               15,4 mm x 15,4 mm     70-921.9
                                      Red            translucent       flush                illuminative               12,4 mm x 12,4 mm     70-922.2

14                                    Orange         translucent       flush                illuminative               12,4 mm x 12,4 mm     70-922.3
                                      Yellow         translucent       flush                illuminative               12,4 mm x 12,4 mm     70-922.4
                                      Green          translucent       flush                illuminative               12,4 mm x 12,4 mm     70-922.5
17                                    Blue           translucent       flush                illuminative               12,4 mm x 12,4 mm     70-922.6
                                      White          translucent       flush                illuminative               12,4 mm x 12,4 mm     70-922.9

18
                                  1

19
                     13.2
                            3.2

               A                      R
22           12.4 x 12.4    R1.5
             15.4 x 15.4    R2.9
           19.05 x 19.05    R2.9                     A
31                Ø12.4
                  Ø15.4
                               –
                               –

     Dimensions [mm]
41   A = Front dimension

45

51                          Lens round
      Lens material                    Lens colour       Lens optics          Lens shape          Lens illumination          Dimensions     Part No.
      Plastic                          Red               translucent          flush                illuminative               Ø 15,4 mm      70-911.2
56                                     Orange            translucent          flush                illuminative               Ø 15,4 mm      70-911.3
                                       Yellow            translucent          flush                illuminative               Ø 15,4 mm      70-911.4

57                                     Green             translucent          flush                illuminative               Ø 15,4 mm      70-911.5
                                       White             translucent          flush                illuminative               Ø 15,4 mm      70-911.9
                                       Red               translucent          flush                illuminative               Ø 12,4 mm      70-912.2
61                                     Orange            translucent          flush                illuminative               Ø 12,4 mm      70-912.3
                                       Yellow            translucent          flush                illuminative               Ø 12,4 mm      70-912.4
                                       Green             translucent          flush                illuminative               Ø 12,4 mm      70-912.5
70                                     White             translucent          flush                illuminative               Ø 12,4 mm      70-912.9

71
                                  1
                     13.2
                            3.2

82
               A                      R

84           12.4 x 12.4
             15.4 x 15.4
                            R1.5
                            R2.9
           19.05 x 19.05    R2.9                     A
                  Ø12.4        –
92                Ø15.4        –

     Dimensions [mm]
     A = Front dimension
96

     808                                                                                                                                    eao.com § 03/2020
Components         70
                                                                                                                                               01

                                                                                                                                               02
               Single-LED, T1 3/4 MG
                                                                                                                                    Wiring
Illumination colour              Lumi. Intensity               Dom. Wavelength                 Forward voltage      Part No.        diagram    03
Red                              160 mcd                       625 nm                          2.0 VDC @ 20 mA      10-2601.3172S   70
Amber                            165 mcd                       605 nm                          2.0 VDC @ 20 mA      10-2601.3173S   70
Yellow                           600 mcd                       580 nm                          2.9 VDC @ 20 mA      10-2603.3174S   70
                                                                                                                                               04
Green                            650 mcd                       525 nm                          3.2 VDC @ 20 mA      10-2603.3175S   70
Blue                             250 mcd                       467 nm                          3.0 VDC @ 20 mA      10-2603.3176S   70
                                                                                                                                               09
White                            500 mcd                       x: 0.31 / y: 0.32 nm            3.2 VDC @ 20 mA      10-2603.3178S   70

Additional information
                                                                                                                                               14
• The customer has to decide what series resistor shall be used to the LED

• Luminosity and wave length variations caused by LED manufacturing processes may cause slight diffe-
  rences regarding the illumination. The customer has to decide what resistor shall be used to the LED                                         17

 Wiring diagrams                                                                                                                               18

         x2+                                                                                                                                   19

                                                                                                                                               22
         x1-
                                                                                                                                               31
 Wiring diagram 70
                                                                                                                                               41

                                                                                                                                               45

                                                                                                                                               51

                                                                                                                                               56

                                                                                                                                               57

                                                                                                                                               61

                                                                                                                                               70

                                                                                                                                               71

                                                                                                                                               82

                                                                                                                                               84

                                                                                                                                               92

                                                                                                                                               96

03/2020 § eao.com                                                                                                                        809
70 Accessories
      Front side
01

02

03                   Spacing cap
     Product attributes                                  Dimensions   Part No.
04   Without recesses for LED                            18.9 mm      70-901.0
     2 recesses for LED                                  9 mm         70-910.0
                                                         13 mm        70-911.0
09                                                       22.5 mm      70-912.0

14                               6    20/20/19.05 min.
                          2
                       6.

17
                                               6

18
       H=9/13/22.5              16/16/15

19                                         18 min.

22

31          H=18.9                   14

     Dimensions [mm]
41

45

51

56

57

61

70

71

82

84

92

96

     810                                                              eao.com § 03/2020
Technical data             70
 Switching element illuminated Part No. 92-851.342
                                                                                                                                            01

Switching system                                                    Electrical characteristics                                              02
Short-travel switching system with two independent contact points   Electrical life
and tactile operation. Guarantees reliable switching even of very   ≥ 500 000 cycles of operation at 42 VDC, 50 mA,                         03
light loads 1 normally open contact                                 as per IEC 60512-5-9c
                                                                    When attention is paid to the direction of current flow from terminal
                                                                    3/4 to 1/2 the electrical life can be prolonged.
                                                                                                                                            04
Material
                                                                    Switching voltage and switching current
                                                                                                                                            09
Material of contact                                                 Switching voltage       min. 50 mV AC / DC
Gold-plated silver                                                                          max. 42 V AC / DC
                                                                    Switching current       min. 10 μA AC / DC                              14
Switching element                                                                           max. 100 mA AC / DC
Plastic                                                             Power rating            max. 2 W
                                                                                                                                            17
                                                                    Electric strength
Mechanical characteristics                                          500 VAC, 50 Hz, 1 minute, as per IEC 60512-2-4a                         18
Actuating force
With overlay foil 4 N ±1.5 N                                        Ambient conditions                                                      19
Max. actuating force > 50 N, as per DIN 42115
                                                                    Storage temperature
Actuating travel                                                    – 40 °C … + 85 °C                                                       22
Approx. 0.4 mm
                                                                    Operating temperature
                                                                                                                                            31
Resistance to heat of soldering                                     – 25 °C … + 70 °C
250 °C, 3 s (PCB assembly)
320 °C, 3 s (when using a soldering iron)                                                                                                   41
                                                                    Approvals
Mechanical lifetime
≥ 5 Mio. operations (switching element without overlay)             Conformities
                                                                                                                                            45
≥ 1 Mio. operations (switching element under overlay)               CE
                                                                    2011 / 65 / EC (RoHS)
                                                                                                                                            51
Protection
IP40 (only switching element)
IP65 front side with overlay foil                                                                                                           56

                                                                                                                                            57
 Switching element non-illuminated Part No. 70-100.0 and 70-101.0
                                                                                                                                            61
Switching system                                                    Mechanical characteristics
                                                                                                                                            70
Short-travel switching system with two independent contact points   Actuating force
and tactile operation. Guarantees reliable switching even of very   With overlay foil 5 N ± 2 N
light loads 1 normally open contact                                 Max. actuating force > 50 N, as per DIN 42115                           71

                                                                    Actuating travel
                                                                                                                                            82
Material                                                            0.3 mm

Material of contact                                                 Mechanical lifetime                                                     84
Silver (Ag)                                                         500 000 operations with overlay

                                                                    Protection                                                              92
                                                                    IP65 front side with overlay foil

                                                                                                                                            96

03/2020 § eao.com                                                                                                         ​           811
70 Technical data
     Electrical characteristics                                               Ambient conditions
01
     Electrical life                                                          Storage temperature
     at 5 VDC, 1 mA          500 000 cycles of operation                      – 30 °C … + 85 °C
02
     Switching voltage and switching current                                  Operating temperature
03   Max. 12 VDC, 50 mA                                                       – 20 °C … + 70 °C
     Min. 1 VDC, 10 mA

04   Electric strength                                                        Approvals
     250 VAC for 1 minute

09                                                                            Conformities
                                                                              CE
                                                                              2011 / 65 / EC (RoHS)
14

17     Switching element non-illuminated Part No. 70-201.0

18   Switching system                                                         Electrical characteristics

19   Short-travel switching system with two independent contact points        Electrical life
     and tactile operation. Guarantees reliable switching even of very        ≥ 500 000 cycles of operation at 42 VDC, 50 mA,
     light loads 1 normally open contact                                      as per IEC 60512-5-9c
22                                                                            When attention is paid to the direction of current flow from terminal
                                                                              ¾ to ½ the electrical life can be prolonged.
     Material
31                                                                            Switching voltage and switching current
     Material of contact                                                      Switching voltage       min. 50 mV AC / DC
41   Gold-plated silver                                                                               max. 42 V AC / DC
                                                                              Switching current       min. 10 μA AC / DC
     Switching element                                                                                max. 100 mA AC / DC
45   Plastic                                                                  Power rating            max. 2 W

                                                                              Electric strength
51   Mechanical characteristics                                               500 VAC, 50 Hz, 1 minute, as per IEC 60512-2-4a

56   Actuating force
     With overlay foil 2.1 N ± 0.2 N                                          Ambient conditions
     Max. actuating force > 50 N, as per DIN 42115
57                                                                            Storage temperature
     Actuating travel                                                         – 40 °C … + 85 °C
     Approx. 0.5 mm
61                                                                            Operating temperature
     Resistance to heat of soldering                                          – 25 °C … + 70 °C
70   260 °C, 3 s, as per IEC 60068-2-20

     Mechanical lifetime                                                      Approvals
71   ≥ 5 Mio. cycles of operation (switching element without overlay)
     ≥ 1 Mio. cycles of operation (switching element under overlay)           Conformities
                                                                              CE
82   Protection                                                               2011 / 65 / EC (RoHS)
     IP40 (only switching element)
84   IP65 front side with overlay foil

92
     EAO reserves the right to alter specifications without further notice.

96

     812                 ​                                                                                                       eao.com § 03/2020
Application Guidelines                           70
 Suppressor circuits
                                                                                                                                                       01

When switching inductive loads such as relays, DC motors, and          volts in amplitude even when nominal circuit voltages are low (e. g.            02
DC solenoids, it is always important to absorb surges (e. g. with a    12 VDC) see Fig. 2.
diode) to protect the contacts. When these inductive loads are
switched off, a counter emf can severely damage switch contacts        The free-wheeling diode should be chosen so that the reverse                    03
and greatly shorten lifetime.                                          breakdown voltage is greater than the voltage driving the inductive
                                                                       load. The DC blocking voltage (VR) of the free-wheeling diode can
Fig. 1 shows an inductive load with a free-wheeling diode connec-      be found in the datasheet of a diode. The forward current should
                                                                                                                                                       04
ted in parallel. This free-wheeling diode provides a path for the      be equal or greater than the maximum current flowing through the
inductor current to flow when the current is interrupted by the        load.                                                                           09
switch. Without this free-wheeling diode, the voltage across the
coil will be limited only by dielectric breakdown voltages of the      To get an efficient protection, the free-wheeling diode must be connected as
circuit or parasitic elements of the coil. This voltage can be kilo-   close as possible to the inductive load!                                        14

                                                                                                                                                       17
                                                                       Counter EMF
         Switching with inductive load                     over load without free-wheeling diode
                    Fig. 1                                                 Fig. 2                                                                      18

                      Switch                                                 ON        OFF                                                             19
                                                                        0

         +   Free-wheeling               Inductive
                                                                                                                                                       22
                                                          Several hundred
VDC      _          diode                load                   to several                      di
                                                                                                __
                                                           thousend volts                 e = L dt
                                                                                                                                                       31

                                                                                                                                                       41
 Note for soldering
                                                                                                                                                       45

Process parameter for wave soldering
                                                                                                                                                       51
Basic specification for wave soldering J-STD 75 W4C.

Maximum temperature on the component side (Temp 2):                    120 °C                                                                          56
(Temperature must not exceed during the entire processing)

Preheating phase (t1 … t2):                                            70 … 120 sec                                                                    57
Ramp up:                                                               typ.+ 1 °C / sec
                                                                                                                                                       61
Ramp up to maximum temperature (t2 … t3):                              not defined

Maximum temperature on the soldering side (Temp 3):                    250 °C                                                                          70
Maximum time of soldering process (t3 … t4):                           3 sec

Ramp down at 170 °C:                                                   typ. – 2 °C/sec                                                                 71

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70 Application Guidelines
     Temperature curve wave soldering
01

02

03

04

09

14

17   Green curve:                          Temperature on the component side of the pcb
     Red curve:                            Temperature on the soldering side of the pcb

18   Room temperature:                     Temp 1

19   Preheating:                           Temperature process = Temp 1 … Temp 2
                                           Process time =        t1 … t2

22   Ramp up to soldering temperature: Process time =             t2 … t3

     Soldering phase:                      Temperature process = Temp 3
31                                         Process time =        t3 … t4

41
     Iron soldering
     Basic specification for iron soldering IEC 60068-2-20
45
     Maximum temperature at tip of iron:       320 °C
     Maximum soldering time:                   3 sec
51

56   Cleaning/Lacquering                                                    Storage of components
     The switching elements are not sealed. Cleaning up the PCB may         To obtain the optimum solderability of the components, the fol-
     damage the contacts in the switching elements. For this reason,        lowing points should be noted during storage:
57   the following points should be noted:                                  – Do not store components in locations with high temperature
     – When soldering make sure that the flux does not pass on the            or humidity.
       upper side of the PCB.                                               – Do not expose components to corrosive gases.
61   – When cleaning the PCB with detergents ensure that no dust            – Avoid direct sunlight for a long period.
       or other debris may get inside of the switching elements.
     – Ensure that no lacquer penetrates into the interior of the
70
       switching element when lacquering the PCB.

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