Manual Grill - Keep this manual for future use - ROG Roll'n'Grill
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Manual Grill Keep this manual for future use.
Manual ROG - ROLL’N’GRILL®
Table of contents
Table of contents
1 Copyright notice........................................................................................................................... 4
2 About this manual ........................................................................................................................ 5
2.1 Welcome ............................................................................................................................. 5
2.2 Contact information............................................................................................................... 5
2.3 Information on this manual .................................................................................................... 6
2.4 Equipment information.......................................................................................................... 6
2.5 Warranty and liability............................................................................................................. 6
3 Safety............................................................................................................................................ 7
3.1 Warnings ............................................................................................................................. 7
3.1.1 Structure of warnings ................................................................................................ 7
3.1.2 Meaning of signal words and symbols....................................................................... 8
3.2 Operator’s responsibility........................................................................................................ 8
3.3 Personnel requirements........................................................................................................ 9
3.4 Illegible labeling .................................................................................................................... 9
3.5 Intended use ........................................................................................................................ 9
3.6 Foreseeable misuse ........................................................................................................... 10
3.7 Ambient conditions ............................................................................................................. 10
3.8 Danger zones .................................................................................................................... 10
3.8.1 Thermal hazard....................................................................................................... 10
3.8.2 Mechanical hazards .................................................................................................11
3.8.3 Electrical hazards.....................................................................................................11
3.8.4 Operating materials and substances ....................................................................... 12
3.8.5 Ergonomic hazards ................................................................................................. 12
4 Equipment overview................................................................................................................... 13
4.1 Technical data .................................................................................................................... 13
4.2 Description of the unit ......................................................................................................... 14
4.2.1 Design of the unit .................................................................................................... 14
4.2.2 Function.................................................................................................................. 15
5 Transport, handling and storage ................................................................................................ 16
5.1 Unpacking.......................................................................................................................... 16
5.2 Storage prior to commissioning ........................................................................................... 16
5.3 Storage after decommissioning ........................................................................................... 16
6 Assembly, installation and commissioning................................................................................ 17
6.1 Setting up the unit............................................................................................................... 17
6.2 Precleaning........................................................................................................................ 18
6.3 Installation.......................................................................................................................... 18
6.4 Commissioning .................................................................................................................. 18
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Manual ROG - ROLL’N’GRILL®
Table of contents
7 Control and display elements..................................................................................................... 19
7.1 Important functions ............................................................................................................. 19
7.1.1 Stop grill rollers ....................................................................................................... 19
7.1.2 Emergency functions .............................................................................................. 20
8 Operation.................................................................................................................................... 21
8.1 Switching on ...................................................................................................................... 21
8.2 Activating ........................................................................................................................... 21
8.3 Burn-in............................................................................................................................... 22
8.4 Heating up / grill roller speed ............................................................................................... 25
8.5 Inserting the food product to be grilled.................................................................................. 25
8.6 Switching off....................................................................................................................... 26
8.7 Breaks in operation............................................................................................................. 26
9 Cleaning ..................................................................................................................................... 27
9.1 Surfaces ............................................................................................................................ 27
9.1.1 Stainless steel ......................................................................................................... 27
9.1.2 Plastic ..................................................................................................................... 27
9.1.3 Other....................................................................................................................... 27
9.2 Grill rollers and components................................................................................................ 28
9.2.1 Cleaning of components ......................................................................................... 29
9.2.2 Cleaning of grill rollers............................................................................................. 30
9.2.3 Collection pan and collection grate.......................................................................... 30
9.3 Grease filter ....................................................................................................................... 31
10 Maintenance ............................................................................................................................... 32
10.1 General information ............................................................................................................ 32
10.2 Maintenance plan............................................................................................................... 32
11 Troubleshooting / fault elimination and repair............................................................................ 33
12 Dismantling, taking out of service and scrapping/
disposal ...................................................................................................................................... 34
12.1 Taking out of service ........................................................................................................... 34
12.2 Dismantling and disposal .................................................................................................... 34
13 Annexes...................................................................................................................................... 35
13.1 Notes on caring for stainless steel ....................................................................................... 35
13.2 Technical data .................................................................................................................... 37
13.3 EC Declaration of Conformity .............................................................................................. 38
13.4 Circuit diagram ................................................................................................................... 39
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Manual ROG - ROLL’N’GRILL® Copyright notice 1 Copyright notice This document is protected by copyright. The reproduction, transmission, use or disclosure of the con- tents is not permitted without the express written approval of AICHINGER GmbH. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. All product designations used in this manual are trademarks of their respective owners. Technical details are subject to change. The unit was subjected to a comprehensive final inspection in the factory. Translation Technical details are subject to change. Version: 4.0 Last change: 2020-02-27 Page 4 / 39
Manual ROG - ROLL’N’GRILL®
About this manual
2 About this manual
2.1 Welcome
We are delighted that you have chosen a quality product from AICHINGER GmbH with the latest tech-
nology.
This manual contains important information enabling you to fully utilize the technical and economic ben-
efits of the system.
It is aimed at persons assigned to operation, commissioning, maintenance, troubleshooting and disman-
tling of the ROG - ROLL’N’GRILL® and its components.
Please read the entire manual carefully – especially the Chapter “Safety” and follow the instructions
when working with the ROG - ROLL’N’GRILL®.
We wish you successful sales!
Also refer to: Chapter "3 Safety" [ Page 7]
2.2 Contact information
Manufacturer AICHINGER GmbH
Address Ostring 2
90530 Wendelstein
Germany
Phone +49 9129 406-0
Fax +49 9129 406-130
E-mail info@rog-grill.de
Service Hotline +49 700 1117 1118
Homepage
www.rog-grill.de
Cleaning video on YouTube
https://youtu.be/DtJ-SK9x5oM
Please contact the specified manufacturer to address your questions or to order spare parts.
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Manual ROG - ROLL’N’GRILL®
About this manual
2.3 Information on this manual
The status of issue of this documentation is given in the footers of each page.
Please make sure that you always have and use the current version of all documents.
If you use an outdated version of this or any other required or supplement documentation, this can result
in faulty assembly and operation of the unit.
This manual is also available in further languages. Get access here:
2.4 Equipment information
Unit ROG - ROLL’N’GRILL®
Type ROG / 1
2.5 Warranty and liability
Our “General Terms and Conditions” apply. These have been known to the user at the latest since sign-
ing the contract. Fault-based claims for warranty and liability for personal injury and damage to property
are excluded if they are due to one or more of the following reasons:
– Improper use of the unit
– Improper installation, commissioning, operation and maintenance of the unit
– Operation of the unit with defective components or components that have not been installed correctly
– Failure to comply with instructions in the manual regarding transport, commissioning, operation,
maintenance and installation
– Unauthorized mechanical or technical alterations to the equipment
– Insufficient maintenance and care of wearing and consumable parts
– Force majeure
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Manual ROG - ROLL’N’GRILL®
Safety
3 Safety
The unit is a state-of-the-art piece of equipment that has been designed, manufactured and documented
according to the valid EU directives and in compliance with the associated harmonized standards. This
is certified in the Declaration of Conformity.
Nevertheless, its use may result in risks to the health and life of the user or third parties or in damage to
the unit and other property. The unit may only be used in a technically perfect condition and in awareness
of potential hazards.
Besides, the unit requires maintenance and servicing in accordance with this manual. Any changes that
occur on the unit have to be eliminated immediately by qualified personnel. This concerns in particular
changes that affect the safety of personnel and property.
As an operator, you must make sure that all safety and warning notices are understood and complied
with. Make sure that all persons working on or with the unit have read the entire manual and understood
it prior to commencing work.
3.1 Warnings
Preceding warnings
Warnings that refer to a certain section or part of this manual (e.g. all steps of an entire handling instruc-
tion) are given at the beginning of the respective part.
Integrated warnings
Warnings that refer to a part of a section only (e.g. only one step of a handling instruction) are given at
the relevant point of this section.
3.1.1 Structure of warnings
All warnings in this document are structured as shown in the following example:
1 Hazard-specific symbol
2 Signal word
3 Type and source of hazard
4 Potential consequences of non-observance
5 Procedure to avoid hazard
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Manual ROG - ROLL’N’GRILL®
Safety
3.1.2 Meaning of signal words and symbols
The following signal words are used in this document:
Table 1: Meaning of the signal words
Signal word Meaning, consequences of non-observance
DANGER Indicates a dangerous situation that leads to severe injury or death.
WARNING Indicates a potentially dangerous situation that may lead to severe
injury or death.
CAUTION Indicates a potentially dangerous situation that may lead to minor or
slight injury.
NOTE Indicates a potentially dangerous situation that may lead to material or
environmental damage.
The symbols for hazards, warnings, instructions and prohibitions that are used on the unit are depicted
in the following.
Table 2: Warning signs attached to the unit
Symbol Meaning
Do not reach into the unit.
Warning, hot surface.
3.2 Operator’s responsibility
The operator must ensure the safe operation of the unit and must strictly comply with the following stip-
ulations.
Children or persons with mental or physical impairments must not come into the vicinity of the unit, nor
must they perform any activities on the unit.
Safe operating condition of the unit
– Prevent access of unauthorized persons.
– Always keep the warning signs attached to the unit clearly legible.
– In case of damage, shut down the unit immediately till the damage has been repaired.
– Work on electrical systems and the control cabinet must be performed by technically trained person-
nel only.
– Tests and inspections must be performed by authorized personnel and within the stipulated mainte-
nance and servicing intervals only.
– Only use spare parts approved by the manufacturer.
– Local regulations regarding accident prevention must be complied with.
– Local regulations regarding environmental protection must be complied with.
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Manual ROG - ROLL’N’GRILL® Safety Obligations towards personnel The following prerequisites must be fulfilled to ensure the safe operation of the unit by the personnel: – The personnel have the required qualification and receive the appropriate training. – The personnel have been instructed in fundamental regulations for occupational safety and preven- tion of accidents. – The personnel have been instructed in operational specifics and requirements. – The personnel have read and understood the part of the manual relevant for their activities. – The personnel have access to the manual at all times. Always keep the manual in the direct vicinity of the unit. – The personnel are regularly instructed in the hazards that may occur when working with the unit. – The personnel wear the appropriate protective gear. 3.3 Personnel requirements Before commencing work, all persons assigned to work on the equipment undertake to observe the fun- damental regulations for occupational safety and prevention of accidents. Persons whose responsiveness is affected, e.g. by drugs, alcohol or medicines, must not work on the unit. Qualification All persons assigned to perform operation or maintenance activities on the unit must have read and understood the manual, especially the Chapters “Safety” and “Warnings”, with regard to the respective activity prior to commencing work. Insufficiently qualified personnel cannot properly assess the hazards associated with handling the unit and therefore put themselves and other persons at risk. Insufficiently qualified personnel must not stay in the danger zone of the unit. Personal protective equipment Personal protective equipment serves the purpose of protecting people. Observe the applicable regula- tions for the surrounding area and wear the prescribed protective gear. Also refer to: Chapter "3 Safety" [ Page 7] 3.4 Illegible labeling Over time, labels and signs can become dirty or otherwise difficult to recognize. This can result in a fail- ure to recognize the risks, and follow the required operating instructions. In order to prevent injuries, all warnings must always be kept clearly legible. Damaged signs or labels must be replaced immediately. 3.5 Intended use The ROG - ROLL’N’GRILL® is used exclusively for grilling solid food products, such as meat, fish with firm flesh, vegetables or veggie burgers. The slice thickness must be at least 9 mm and must not exceed 13 mm. Meat must be boneless and without gristle. Operation is only allowed in the ambient conditions specified in Chapter "3.7 Ambient conditions" [ Page 10]. All attachments described in Chapter "4.2.1 Design of the unit" [ Page 14] must be properly mounted at the unit. The unit is meant for commercial use, e.g. in the kitchens of restaurants, canteens, hospitals, and in com- mercial enterprises, such as bakeries, butcher’s shops and the like, but not for the continuous large- scale production of food products. Translation Technical details are subject to change. Version: 4.0 Last change: 2020-02-27 Page 9 / 39
Manual ROG - ROLL’N’GRILL®
Safety
Any use deviating from or going beyond the intended use is considered improper and is therefore not
allowed.
The unit is a state-of-the-art piece of equipment that has been manufactured according to the acknowl-
edged safety regulations and is therefore safe to operate.
3.6 Foreseeable misuse
The unit is not suited for processing food that can become liquid through heat. Meat must contain neither
bone nor gristle. Food products with an artificial envelope or packaging must not be used for grilling.
Use the unit only as described in Chapter "3.5 Intended use" [ Page 9].
3.7 Ambient conditions
Surroundings Ambient conditions
Spatial limits Height: 368 mm
Width: 683 mm
Depth: 287 mm
Installation conditions Width: 800 mm
Depth: 400 mm
Ambient temperature, operation 18 – 26 °C
Humidity Max. 80 % RH, not suitable for tropical humidity
3.8 Danger zones
All areas at and near the unit with an increased degree of hazard are considered danger zones.
Work areas during maintenance can also be danger zones. To ensure your own safety, exercise caution
when working in these areas.
3.8.1 Thermal hazard
3.8.1.1 Grill rollers
Grill rollers become very hot during operation.
Please observe the following:
– Keep a sufficient distance from the grill rollers when inserting the food product to be grilled.
– Prior to handling the grill rollers (e.g. for cleaning), observe sufficient cooling time and/or wear gloves.
3.8.1.2 Hot grilled products
Ready grilled products and the liquid oozing out of them are hot.
Please observe the following:
– Remove the grilled food very carefully.
– Use appropriate implements.
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Last change: 2020-02-27 Page 10 / 39Manual ROG - ROLL’N’GRILL® Safety 3.8.1.3 Fire and smoke development Due to the operating temperature, greases and combustible materials can heat up and ignite. Please observe the following: – Clean the unit regularly. – Exchange the grease filter regularly. – Do not leave any combustible items, such as wipes or kitchen rolls, near the unit. 3.8.2 Mechanical hazards 3.8.2.1 Sharp edges There is a risk of injury due to sharp edges of individual components. Please observe the following: – Wear work gloves. – Observe cleaning instructions. 3.8.2.2 Rotating grill rollers Parts of the body can get trapped and drawn in by the rotating grill rollers. Please observe the following: – Do not touch the rotating grill rollers when inserting the food product to be grilled. – Tie up long hair. – Wear tight-fitting clothing. – Keep any objects away from the area of grill rollers. – Do not operate the unit without the covers (front and rear) and the supply grate. 3.8.2.3 Loss of stability The unit can fall onto the floor during any phase of service life. Please observe the following: – Select the installation location according to the dimensions from the manual. – Securely align the unit by means of adjustment screws on its feet. 3.8.3 Electrical hazards 3.8.3.1 Electric shock Electric voltage may cause an electric shock. Please observe the following: – Work on electrical wiring must be performed by specially trained electricians only. – Always observe the 5 safety rules when working on electrical systems. – Safeguard all supply lines and socket outlets in accordance with the electrical data. – Do not operate the unit with open terminal boxes or control panels. Translation Technical details are subject to change. Version: 4.0 Last change: 2020-02-27 Page 11 / 39
Manual ROG - ROLL’N’GRILL® Safety 3.8.3.2 Heat accumulation Heat accumulation and dirt in the unit can lead to fire development. Please observe the following: – Clean the unit regularly. – Keep ventilation openings clear. – Hold carbon-dioxide extinguishers ready for fire-fighting measures. 3.8.3.3 Overcurrent Excessive current flow in the event of a fault can lead to overheating of cables and consumables. Cables and consumables can even catch fire. Please observe the following: – Safeguard all supply lines in accordance with the electrical data. – Operate the unit via the residual-current circuit-breaker (RCD) ≤ 30 mA only. 3.8.4 Operating materials and substances 3.8.4.1 Aerosols and smoke Inhalation of smoke and aerosols may cause irritations. Please observe the following: – Do not breathe in the fumes of burnt substances. – Ensure sufficient supply of fresh air. – Use approved, non-irritant cleaning and care agents only. 3.8.4.2 Hot grease When grilling, hot liquids and grease can ooze from the food products. Please observe the following: – Ensure skin protection. – Use appropriate implements to remove the grilled food products. 3.8.4.3 Biological and microbiological substances Bacteria and viruses can provoke diseases and cause mold growth in the unit. Please observe the following: – Clean the unit regularly. – Check and clean the installation compartment in the housing prior to repair. 3.8.5 Ergonomic hazards 3.8.5.1 Unfavorable physical strain Working at an unsuitable height and excessive load can lead to unfavorable physical strain. Please observe the following: – Place the unit at an ergonomic working height. – Use appropriate means of transport. – Do not lift heavy loads alone. Translation Technical details are subject to change. Version: 4.0 Last change: 2020-02-27 Page 12 / 39
Manual ROG - ROLL’N’GRILL®
Equipment overview
4 Equipment overview
4.1 Technical data
Designation ROG - ROLL’N’GRILL®
Cooking speed levels 5
Dimensions Depth 287 x Width 683 x Height 368 mm
Frequency 50 Hz
Type of connection at the 3/N/PE AC 400/230 V
unit
CEE three-phase power plug 3x16 A
2.5 m connecting cable 5x2.5 mm²
Fuse protection 3X16 A – RCD 30 mA
Max. power 5.5 kW
Performance in portions approx. 60 portions / hour / level 3
Weight approx. 40 kg
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Last change: 2020-02-27 Page 13 / 39Manual ROG - ROLL’N’GRILL® Equipment overview 4.2 Description of the unit 4.2.1 Design of the unit 1 Supply grate 2 Front cover 3 Collection grate 4 Collection pan 5 Main switch 6 Control panel 7 Rear cover 8 Scraper sheets Translation Technical details are subject to change. Version: 4.0 Last change: 2020-02-27 Page 14 / 39
Manual ROG - ROLL’N’GRILL® Equipment overview The product to be grilled is placed onto the supply grate and passed through the grill area automatically. As soon as the food product to be grilled is ready, it falls onto the collection grate and can be removed there. The intensity of cooking is controlled exclusively by selecting the grilling speed levels via the control panel. 4.2.2 Function The grill is used for grilling solid food products, such as meat (boneless, without gristle), fish with firm flesh, vegetables and veggie burgers. The slice thickness of the food product to be grilled must be at least 9 mm and must not exceed 13 mm. Trouble-free operation of the unit is only ensured under the surrounding conditions specified in Chapter "3 Safety" [ Page 7]. Mount the functional components specified in Chapter "4.2.1 Design of the unit" [ Page 14] to ensure intended use. Translation Technical details are subject to change. Version: 4.0 Last change: 2020-02-27 Page 15 / 39
Manual ROG - ROLL’N’GRILL® Transport, handling and storage 5 Transport, handling and storage Improper transport of the unit can pose a threat to human health and cause material damage. 5.1 Unpacking The unit is supplied ready-mounted in the original packaging. Remove the packaging completely prior to setting up the unit. Check the contents of delivery for completeness on the basis of the shipping documents. 5.2 Storage prior to commissioning If the unit is not supposed to be used immediately after delivery, the following notes need to be observed during temporary storage: – Store the unit in a dry, well-ventilated area; do not store the unit outdoors. – Do not remove or damage the original packaging. 5.3 Storage after decommissioning If the unit needs to be stored after operation, thoroughly clean it first. Translation Technical details are subject to change. Version: 4.0 Last change: 2020-02-27 Page 16 / 39
Manual ROG - ROLL’N’GRILL®
Assembly, installation and commissioning
6 Assembly, installation and commissioning
6.1 Setting up the unit
Place the unit (approx. 40 kg) on a solid table or similar stable substructure at an ergonomic working
height. The unit is operated from the front.
The surface on which the product is set up must not be inclined by more than 5°. The surface required
to set up the unit is at least 800 mm x 400 mm.
The distance to other devices and surfaces must be 100 mm horizontally in all directions, and a clear
space of 600 mm has to be left above the unit.
min.
max.
5°
Do not set up the unit near flowing water or easily combustible products.
Observe the distance of at least 100 mm to cooling devices and at least 500 mm to heat emitting appli-
ances.
min. min.
100 mm 500 mm
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Assembly, installation and commissioning
6.2 Precleaning
The unit was precleaned after production in the factory.
It is nonetheless recommend that the unit should be cleaned to remove any residue left after production
or any dirt that has accumulated.
Use a damp, soft cotton cloth for this purpose.
6.3 Installation
WARNING!
Danger: Electric shock risk
Fault current can lead to severe injury or death.
• Operate the device with a sufficiently dimensioned residual-current circuit-breaker
only.
• Check the residual-current circuit-breaker regularly according to the manufacturer's
instructions.
The following activities must be carried out during commissioning:
1.) Check the installation of the unit.
2.) Operate the unit via the residual-current circuit-breaker (RCD) ≤ 30 mA only.
3.) Connect the unit to a 400-V CEE three-phase power socket.
Local regulations and valid provisions must be complied with.
6.4 Commissioning
The further procedure is describe in Chapter "8 Operation" [ Page 21].
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Control and display elements
7 Control and display elements
Switches / LEDs Function / display
1 Speed keys 1-5 Grill roller speed / Define grilling time
Control LEDs 1-5, green Display of grill roller speed selected
Status of heat-up phase and operational phase
2 Main switch ON = 1 Power supply is switched on.
OFF = 0 Power supply is switched off.
3 HEAT OFF key Start cleaning mode, heating switches off.
Control LED, blue Status display of cooling phase
4 SERVICE LED, orange Fault display
For further details, see Chapter "11 Troubleshooting / fault
elimination and repair" [ Page 33]
5 POWER key Switching the unit on and off.
Control LED, green Operational status
7.1 Important functions
7.1.1 Stop grill rollers
1.) Press the Speed key for 3 seconds.
The grill rollers stop.
Heating continues.
All control LEDs of Speed keys light up.
2.) Press the HEAT OFF key for 3 seconds.
The grill rollers stop.
All control LEDs of Speed keys light up.
To cancel grill roller stop, press one of the Speed keys or press the HEAT OFF key.
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Last change: 2020-02-27 Page 19 / 39Manual ROG - ROLL’N’GRILL® Control and display elements 7.1.2 Emergency functions 1.) Emergency stop Switch off at the main switch. 2.) Press the Power key. In both cases the grill rollers stop, cooling starts. Translation Technical details are subject to change. Version: 4.0 Last change: 2020-02-27 Page 20 / 39
Manual ROG - ROLL’N’GRILL®
Operation
8 Operation
8.1 Switching on
1.) Switch on the voltage supply at the main switch.
The voltage supply of the unit is on.
8.2 Activating
1.) Switch on the unit using the POWER key.
The POWER control LED lights up green.
The control LEDs of the Speed keys and the HEAT OFF control LED flash.
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Operation
8.3 Burn-in
The grill rollers must be burned in before they are used. This procedure is necessary prior to commis-
sioning, every time after cleaning and every time before operation.
WARNING!
Hot surfaces can cause burn injuries
In the vicinity of the grill rollers, operation-related high temperatures occur on the
housing and the scraper sheets.
• Exercise caution when working in the danger zone.
• Place the food product to be grilled carefully onto the supply grate.
• Do not put your fingers into the feed section of the grill rollers.
• Wear tight-fitting clothing and do not wear jewelry.
1.) Remove the supply grate (1).
2.) Remove the front cover (2) and the rear cover (3).
3.) Remove three scraper sheets (4).
All parts have been dismantled.
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Last change: 2020-02-27 Page 22 / 39Manual ROG - ROLL’N’GRILL® Operation 4.) Switch on the main switch and the POWER key (see also Chapter "8.1 Switching on" [ Page 21]). 5.) Press Speed key 5 (the highest grill roller speed) to heat up. Translation Technical details are subject to change. Version: 4.0 Last change: 2020-02-27 Page 23 / 39
Manual ROG - ROLL’N’GRILL®
Operation
6.) Within the first 2 to 3 minutes (grill rollers lukewarm), apply the ROG - ROLL’N’GRILL® emulsion
onto all three grill rollers using kitchen paper.
7.) Wait for the burn-in time (approx. 5 to 10 minutes) to pass.
8.) Wipe off excess residue from the grill rollers with a clean kitchen paper.
9.) Put all parts back in place.
10.) Select the desired Speed key and wait for the heat-up phase to pass.
When the suitable Speed control LED is lit, the unit is ready for operation.
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Operation
8.4 Heating up / grill roller speed
Speed keys:
Speed key Unit
Speed key 1 Slowest grill roller speed
– Frozen food product to be grilled.
– Products that must be specially well done.
Speed key 5 Fastest grill roller speed
– Beef steak medium rare.
Speed key 3 Medium grill roller speed
Speed key 3 is the correct choice in 95 % of – Dark meat is grilled medium.
cases.
– Light meat is grilled well done.
1.) Press a Speed key.
The control LED next to the selected Speed key flashes.
The operating temperature has been reached after approx. 30 minutes.
The control LED is continuously lit and the unit is ready for operation.
8.5 Inserting the food product to be grilled
The grill rollers must be burned in before operation. (See Chapter "8.3 Burn-in" [ Page 22])
Note on the food product to be grilled:
– Meat must contain neither bone nor gristle. Remove bone and gristle first.
– Any food product to be grilled briefly is suitable (meat, fish with firm flesh, vegetables, veggie burgers,
etc.).
– The slice thickness of the food product to be grilled must be 9 to 13 mm.
– The food product to be grilled can be seasoned before or after grilling.
– !NOTE: Seasoning before grilling requires more cleaning afterwards.
WARNING!
Hot surfaces can cause burn injuries
In the vicinity of the grill rollers, operation-related high temperatures occur on the
housing and the scraper sheets.
• Exercise caution when working in the danger zone.
• Place the food product to be grilled carefully onto the supply grate.
• Do not put your fingers into the feed section of the grill rollers.
• Wear tight-fitting clothing and do not wear jewelry.
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Operation
1.) Insert the food product to be grilled at the top.
The unit draws the food product in and grilling takes place automatically.
2.) Remove the grilled food product from the grate using suitable implements.
8.6 Switching off
1.) Switch off at the main switch.
The unit is not de-energized, all surfaces and the grill rollers are hot until they have finally
cooled down completely.
WARNING!
Burning hazard
Contact with hot surfaces can cause burn injuries.
• Observe sufficient cooling time.
• Wear gloves.
8.7 Breaks in operation
After a longer break in operation (>1 hour), the grill rollers have to be burned in with the ROG -
ROLL’N’GRILL® emulsion again.
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Cleaning
9 Cleaning
Regular cleaning is one of the basic requirements to ensure consistent results of high quality as well as
the safe functioning of the unit.
Keeping the unit clean at all times reduces overall cleaning work and positively influences customers’
purchasing behavior.
Clean the unit daily using the ROG - ROLL’N’GRILL® cleaner.
Observe the instructions in the safety data sheets for your own protection.
DANGER!
Risk of fire and explosion
Combustible cleaning agents can ignite if they come into contact with hot surfaces of
the unit.
• Use approved cleaning agents only.
• Please observe the cleaning instructions specified in this manual.
CAUTION!
Malfunction and damage due to improper cleaning
Use of inappropriate cleaning and care agents can cause malfunctions of electrical
systems and flash rust on the surfaces.
• Do not bring electrical cables and connectors into contact with cleaning agents
containing alcohol or surfactant.
• Please observe the cleaning instructions specified in this manual.
CAUTION!
Injuries and material damage due to skidding of the unit
If the unit is placed onto a greasy and/or moist surface, there is a risk of skidding.
• Ensure appropriate substructure.
• Always keep the workplace and the floor space clean and dry.
9.1 Surfaces
9.1.1 Stainless steel
Use approved cleaning and care agents only. Avoid contact with aggressive, strongly abrasive or corro-
sive substances. Observe the supplementary sheet “Care instructions for stainless steel products“ in the
annex to this manual.
9.1.2 Plastic
Use approved cleaning and care agents only. Avoid contact with strongly abrasive or corrosive, aggres-
sive substances or substances containing solvents.
9.1.3 Other
Clean all other surfaces with mild cleaning agents and water.
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Cleaning
9.2 Grill rollers and components
WARNING!
Burning hazard
Contact with hot surfaces can cause burn injuries.
• Observe sufficient cooling time.
• Wear gloves.
CAUTION!
Damage to the unit as a result of too fast cooling
Hot components must not be cooled down. Cold media such as ice or ice water can
make the components burst.
• Observe cooling phases. Mind the control LED.
The last grilling operation has been completed and the food products to be grilled have been removed
from the unit.
1.) Press the HEAT OFF key to start cleaning mode.
The heating switches off.
The grill rollers stop.
The HEAT OFF control LED flashes fast.
The cooling phase starts. It can differ depending on the ambient temperature.
2.) As soon as the HEAT OFF control LED starts flashing slowly, press the HEAT OFF key one more time.
The grill rollers turn at their highest speed level.
Coarse dirt is scraped off the grill rollers.
The cooling phase continues.
3.) When the HEAT OFF control LED is continuously lit, cleaning can start.
!TIP: The grill rollers of the ROG - ROLL’N’GRILL® are easier to clean while they are still slightly warm.
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Cleaning
9.2.1 Cleaning of components
CAUTION!
Risk of cut injuries due to sharp edges
The edges of the scraper sheets can be very sharp.
• Exercise caution.
• Wear gloves.
1.) Remove the supply grate (1).
2.) Remove the front cover (2) and the rear cover (3).
3.) Remove three scraper sheets (4).
These parts are made of stainless steel. They can be cleaned in a dishwasher or using appropriate
cleaning and care agents.
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Cleaning
9.2.2 Cleaning of grill rollers
!TIP: The grill rollers of the ROG - ROLL’N’GRILL® are easier to clean while they are still slightly warm.
1.) Remove coarse dirt from the grill rollers using commercially available, damp steel wool.
2.) Spray the ROG - ROLL’N’GRILL® cleaner onto the grill rollers.
!CAUTION: Do not spray the ROG - ROLL’N’GRILL® cleaner onto the housing!
3.) Wipe down all surfaces treated with the spay using a sufficiently wet cloth to remove the cleaner with-
out leaving any residue. When doing so, avoid water dripping onto the control panel.
4.) Always burn the grill rollers with the ROG - ROLL’N’GRILL® emulsion after cleaning, see Chapter
"8.3 Burn-in" [ Page 22].
9.2.3 Collection pan and collection grate
1.) Remove the collection pan and collection grate.
2.) These parts are made of stainless steel. They can be cleaned in a dishwasher or using appropriate
cleaning and care agents.
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Cleaning
9.3 Grease filter
CAUTION!
Fault due to improper operation
Operation without a grease filter results in an increased grease load on the fans and
causes malfunctions of the device (risk of failure).
• Operation without a grease filter is not permissible.
• Clean the grease filter regularly.
1.) Remove the grease filter.
2.) This part is made of stainless steel. It can be cleaned in a dishwasher or using appropriate cleaning
and care agents.
3.) The cleaned component must be reinstalled prior to the next operation.
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Maintenance
10 Maintenance
CAUTION!
Injuries and material damage due to skidding of the unit
If the unit is placed onto a greasy and/or moist surface, there is a risk of skidding.
• Ensure appropriate substructure.
• Always keep the workplace and the floor space clean and dry.
10.1 General information
The unit requires regular maintenance to ensure impeccable functioning.
Maintenance by Aichinger Service GmbH should be performed at least once a year.
Observe the instructions in the safety data sheets to ensure your own protection.
10.2 Maintenance plan
Maintenance involves the following tasks:
Component Activity Last inspection / inspecting
company:
Entire unit Thorough cleaning
Grease filter Inspection and cleaning
Fans Inspection
Grill rollers Inspection, cleaning, burn-in
Scraper sheets Inspection of position, cleaning
Operating temperatures Inspection
LED Inspection
Connecting cable Inspection
If faults or damages occur during the warranty period, Aichinger Service GmbH must be notified imme-
diately to avoid consequential damage.
Only use original spare parts from AICHINGER for maintenance and repair.
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Troubleshooting / fault elimination and repair
11 Troubleshooting / fault elimination and repair
All faults and malfunctions are displayed by the service LED.
Service LED Malfunction
Flashes slowly A fault has occurred that can result in functional limitations.
Example: The temperature has not been reached or is
decreasing.
The unit remains ready for operation.
Flashes fast A fault has occurred that can impair the safety of the user or
the unit. The heating and drive are switched off.
Remove the food product being grilled.
Contact Customer Service!
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Dismantling, taking out of service and scrapping/ disposal
12 Dismantling, taking out of service and scrapping/
disposal
12.1 Taking out of service
To take the unit out of service, switch it off and pull the power plug. The procedure is shown in Chapter
"8 Operation" [ Page 21].
12.2 Dismantling and disposal
Old devices must be disposed of properly and professionally.
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Last change: 2020-02-27 Page 34 / 39Manual ROG - ROLL’N’GRILL® Annexes 13 Annexes 13.1 Notes on caring for stainless steel Possible causes of corrosion on stainless steel equipment “Stainless steel” is the designation for specially corrosion-resistant and hygienic types of steel. These types of steel have a chromium content of at least 10.5 % and in many cases contain additional ingredi- ents, such as nickel and molybdenum. The surface of this material is smooth and non-porous and meets the hygienic and microbiological spec- ifications. Typical applications are: hospital equipment, canteen kitchens, facades and covers. The non-corroding properties of stainless steel are due to a passive layer formed on the surface when exposed to oxygen. The oxygen in the air is enough to repair the passive layer automatically if it has been damaged or impaired due to mechanical impact. Corrosive substances with a reducing effect (oxygen-consuming), such as substances containing hydro- chloric or sulphuric acid, chlorides and spice concentrates, such as mustard, essences of vinegar, spice blocks, table salt solutions, etc., can chemically disturb or damage the passive layer, depending on the concentration and temperature, and therefore cause rust. Moreover, stainless steel can be damaged by extraneous rust (from other components, tools, or flash rust or abrasive dust or water containing iron). Surface phenomena, such as rust-like deposits, can occur all over a surface or in spots or clusters. Experience has shown that rust-like surface deposits can be caused by improper cleaning practice, for example, use of cleaning agents containing hydrochloric acid (HCl). It only takes a small amount of res- idue, which becomes more concentrated after cleaning due to condensation or evaporation, to cause noticeable red deposits. Where rubber seals are used, so-called crevice corrosion frequently also occurs. This means that, here too, pockets of residual dampness are not dried or ventilated thoroughly, which can result in corrosion due to the relatively low chloride content of the condensate or residues of cleaning agent. Translation Technical details are subject to change. Version: 4.0 Last change: 2020-02-27 Page 35 / 39
Manual ROG - ROLL’N’GRILL® Annexes Principles for working with stainless steel devices The surface of stainless steel equipment must always be kept clean and open to the air. – Stainless steel parts should only be treated with alkaline cleaning agents that contain small amounts of acid-free oil and not with acidic cleaning agents. Ingredients according to the manufacturer’s data in accordance with EU recommendations: less than 5 % non-ionic surfactants, more than 30 % aliphatic hydrocarbons. – Do not use bleaching cleaning agents or cleaning agents that contain chlorine. – Remove layers of lime scale, grease, starch, and protein regularly by cleaning. Corrosion can form under these layers due to lack of circulating air. Descaling can be performed with 10 % acetic acid, 10 % phosphoric acid, or with commercially available descaling agents. – Parts made of stainless steel must not be in contact with concentrated acids, salts, spices, etc. for prolonged periods of time. Acid vapors that form during tile cleaning promote corrosion. Rinse contact surfaces with fresh water and wipe them dry. – Fresh rust spots can be removed with mild scouring agents or fine abrasive paper. More stubborn rust spots can be washed with a warm 2 to 5 % oxalic acid solution. If these cleaning agents fail, treatment with 10 % nitric acid is recommended. Because of the hazards involved, this treatment must only be performed by technically trained personnel in accordance with current regulations. Translation Technical details are subject to change. Version: 4.0 Last change: 2020-02-27 Page 36 / 39
Manual ROG - ROLL’N’GRILL®
Annexes
13.2 Technical data
Description ROG - ROLL’N’GRILL®
Cooking speed levels 5
Dimensions Depth 287 x Width 683 x Height 368 mm
Frequency 50 Hz
Type of connection at the unit 3/N/PE AC 400/230 V
CEE three-phase power plug 3x16 A
2.5 m connecting cable 5x2.5 mm²
Fuse protection 3X16 A – RCD 30 mA
Max. power 5.5 kW
Performance in portions approx. 60 portions / hour / level 3
Weight approx. 40 kg
Placeholder for rating plate
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Manual ROG - ROLL’N’GRILL® Annexes 13.4 Circuit diagram Translation Technical details are subject to change. Version: 4.0 Last change: 2020-02-27 Page 39 / 39
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