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rEceal Engineer
                        Vol 16 No. 4
                           Dec Jan
                            1970171

use
REceal Engineer use - World Radio History
RCA Engineer Staff

                                                                                            Editor

Communications capital                                                                      Associate Editor

                                                                                            Editorial Secretary
To the earthbound pedestrian gazing upward in mid -Manhattan, or                            Design and Layout
to an airborne traveller taking a flying look at the city from above, RCA
is an unmistakable presence in New York. In bold block letter -forms,                       Subscriptions
our modernized RCA trademark thrusts skyward from atop the 850 -foot                        Consulting Editors
high RCA Building in Rockefeller Plaza. More than a corporate sign,                        Technical Publications Adm.,
it serves too as a beacon which, if no other landmark were visible,                        Electronic Components
would still inform the stranger that he is in New York and, therefore,                     Technical Publications Adm.,
in the very center of worldwide communications.                                            Laboratories

                                                                                           Technical Publications Adm.
From the day of our founding, and throughout our fifty-year history,                       Corporate Engineering Services
RCA has been part of New York. In that short span of time, we've grown
into a vast multinational enterprise, one of the world's great common                       Editorial Advisory Board
carriers of thought and the acknowledged leader of the information                         Staff VP, Personnel Adm.
industry. This accomplishment, by itself, is a major reason why New                         Mgr.. Quality and Reliability
York ranks as the global capital of communications.                                         Assurance, Solid State Div.

                                                                                            VP. Engineering, NBC
Thanks in large measure to the many -faceted skills of our RCA engi-                        Television Network
neers, we make a significant contribution to New York in many ways-                        Mgr.. Technical Information
as broadcaster, communications carrier, technical educator, purveyor                       Services, RCA Laboratcries
of sophisticated electronic products and information systems, sup-                          Manager, Consumer Products
plier of electronic and non -electronic services, and socially responsi-                    Adm., RCA Service Co.

ble citizen as well.                                                                        Div. VP, Technical Planning
                                                                                            Electronic Components
It is especially gratifying, therefore, to find this issue of RCA Engineer                  Chief Engineer,
                                                                                            Record Division
featuring many of our activities in New York. As it does so, let me take
the occasion to offer my own salute to RCA engineers, not only in New                       Chief Technical Advisor,
                                                                                            Consumer Electronics Div.
York, but throughout the world, for all that they are doing to help im-
prove the quality of life wherever people work and live.                                   VP, Engineering and
                                                                                           Leased Systems,
                                                                                           Global Communications, Inc.
                                                                                            Director. Corporate
                                                                                            Engineering Services

                                                                                            Chief Engineer,
                                                                                            Graphic Systems Division
                                                                                            Manager, Engineering
                                                                                            Professional Development

                                                                                            Chief Engineer,
                                                                                            Government Engineering

                                         Robert W. Sarnoff
                                         Chairman of the Board               Our cover
                                         and President                       The modern RCA trademark atop the RCA Build-
                                         RCA                                 ing at Rockefeller Plaza is the central symbol in
                                         New York, N.Y.                      this unusual skyline view of New York City. Photo
                                                                             credit: Dave Hecht, RCA Records.
REceal Engineer use - World Radio History
Eaceal Engineer
Vol 16 No.4
Dec 1970
Jan 1971

A technical journal published by            To disseminate to RCA engineers technical            ments in a manner that will promote the inter-
RCA Corporate Engineering Services 2-8,   information of professional value To publish           ests and reputation of RCA in the engineering
Camden. N.J.                              in an appropriate manner important technical           field To provide a convenient means by which
                                          developments at RCA. and the role of the engi-         the RCA engineer may review his professional
                                          neer To serve as a medium of interchange of
                                          technical information between various groups           work before associates and engineering man-
                                          at RCA To create a community of engIneer-              agement To announce outstanding and un-
RCA Engineer articles are indexed                                                                usual achievements of RCA engineers in a
                                          ing interest within the company by stressing
annually in the April -May Issue and      the interrelated nature of all technical contribu-     manner most likely to enhance their prestige
in the "Index to RCA Technical Papers."   tions To help publicize engineering achieve-           and professional status.

Contents
Editorial input                           Metrics and RCA                                                                                         2

Engineer and the Corporation              Metrication                                                                            K. M. McKee      3

National Broadcasting Co.                 Color mobile unit for every TV station                                                 C. M. Eining     8

                                          NBC television field operations                                                     C. W. Ackerson     13

                                          Video edging                                                                            R. J. Butler   16

                                          NBC Radio Network facilities and operation                                                S. T. Aed    19

                                          New television studio for the Tonight Show                                         0. S. Paganuzzi     22

                                          Burbank computer operation                                                            K. D. Erhardt    28

RCA Records                               In the recording studio-keeping pace with change                                       J. M. Woram     34

                                          New York recording studios                                            J. E. Volkmann I A. Stevens

                                          The case for four channels                                                               J. Pfeiffer   43

RCA Global Communications, Inc.           Alaska communications system                                                              J. Sellers   48

                                          Data, voice, and television services                                                     L. Donato     52

                                          Hot line voice/data system                                                             S. Solomon      55

                                          Pulantat earth station                                                            J. Walsh I TinWin    58

                                          International and satellite transmission                                                W. Phillips    62

RCA Institutes                            The evoution and development of RCA Institutes                                             H. Fezer    64

General interest papers                   New schlieren light valve for television projection                           Dr. J. A. vanRaalte      70

                                          High-performance FM receivers using high -gain integrated -circuit
                                          IF amplifiers                                                              T. J. Robe L. Kaplan        74

                                          Integrated circuits for RF and IF service                                           H. M. Kleinman     80

Notes                                     Estimating failure rates for MSI and LSI integrated circuits                          M. S. Plesher    86

                                          Drill Chuck for a wire -wrap tool                                                   J. F. Kingsbury    87

Departments                               Pen and Podium                                                                                         88

                                          Patents Granted                                                                                        90

                                          Dates and Deadlines                                                                                    91

                                          News and Highlights                                                                                    92
Copyright 1971 RCA Corporation
All Rights Reserved
REceal Engineer use - World Radio History
editorial                            metrics and RCA
     input

    Mr. Ken McKee's excellent article       an in-depth measurements study
    on "Metrication" provides, for the      reaching into every sector of the
    first time in the pages of the RCA      economy. The work, the first of its
    Engineer, an insight to the metric      kind ever undertaken, is in its third
    conversion program now in prog-         and last year and scheduled for
    ress in England and presents many       completion in August 1971. At that
    important and not widely publicized     time the Secretary of Commerce
    points of history. Ken's account is     plans to submit to the President
    objective and forthright with ample     and the Congress a detailed report
    clues to the problems and com-          revealing the findings of the study.
    plexities involved in changing the      It is anticipated that the data made
    measurement practices of a great        available in the Secretary's report
    nation.                                 will provide valuable guidance to
                                            the Nation and to RCA in establish-
    One major problem far from solved       ing future measurement policy.
    concerns threaded fasteners. The
    United Kingdom joined with Can-         Until events of the future dictate
    ada and the United States in 1948       a reappraisal, RCA's continuing
    in the adoption of the ABC unified      practice is to use those units of
    threads now universally used in         measure which are well estab-
    Canada and USA. After 20 years,         lished, implemented, and univers-
    however, as Mr. McKee points out,       ally understood in each of the many
    large volume usage of the older         locations in which RCA operates.
    British 'BA' threads persists in Eng-   This applies to metric units in in-               This Issue: Special thanks go also   to W.   A.
    land. As part of the program to         ternational locations as well as to               Howard of NBC, R. Andrews of RCA Records,
    metricate in Great Britain, British     the customary units in the United                 and W. Leis of RCA Globcom who were respon-
                                                                                              sible for much of the planning and coordination
    companies are now asked to              States and Canada. In some appli-                 that made this "New York" issue a reality.
    change to still another thread stan-    cations, a combination of both met-
    dard. It is understandable that op-      ric and customary units is used
    position exists and likely that many    when such a combination better                    Future Issues
    years will pass before metric           serves customers in the intended                  The next issue of the RCA Engineer features
    threads gain popular acceptance         market area.                                      consumer electronics. Some of the topics to
    in England.                                                                               be discussed are:
                                            Accounts of the experiences of our                Microelectronics in consumer products
    On the people side of the program,      good friends in England and re-                   Monolithic integration of color TV receivers
    Ken McKee explains that one of the      ports such as that by Ken McKee
                                                                                              Solid-state black -and -white TV design
    responsibilities assigned to the        featured in this issue of the RCA
    relatively new British Metrication      Engineer are regarded as the most                 New -generation color -TV receiver
    Board is that of "preparing the pub-    valuable type of input for the inves-             Single-vidicon color TV cameras
    lic for the change." Many Britishers    tigation in USA.                                    for home use
    consider this a formidable task                                                           Homefax
    that should have received far                                                             Modular concepts in TV design
     more attention before the program      Editorial acknowledgement: Thanks to S. H.
    was launched. Evidences of politi-      Watson, Manager, Corporate Standardizing,         Beam lead technology
                                            for this Editorial Input. Mr. Watson is emi-
    cal controversy born of a sense of      nently qualified to discuss the metric situa-     Discussions     of the following themes are
    frustration among many who feel         tion in the U.S. Recently, at the invitation of    planned for future issues.
    they were not adequately consulted      the Secretary of Commerce, he became a            Computers
     about a change of such magnitude       member of the National Metric Advisory
                                            Panel, and at the request of the Managing          Displays, optics, photochromics
     appear frequently in the British       Director of the American National Standards
                                                                                               Graphic systems
    press and are causing the gov-          Institute, he is serving on the ANSI Metric
    ernment to reconsider some of the       Advisory Committee. In addition, Mr. Watson        Systems programming developments
                                            represents the Industrial Electronics Division
    extremes in the scope of the transi-    of the Electronic Industries Association on        Computer peripherals
    tion.                                   the EIA Metric Study Panel, and as chairman        Advanced Technology Laboratories
                                            of the EIA Engineering Policy Council, he
                                            was instrumental in establishing the EIA           Mathematics for engineering
    In the United States the National       Metric Group.
    Bureau of Standards is engaged in                                                          Video playback systems

2
REceal Engineer use - World Radio History
Metrication                                                                                         The
K. M. McKee
                                                                                                    Engineer
The basic metric system holds little mystery for scientists and engineers. For nearly a
century. all fundamental scientific work has been published using metric units. Over                an
this period. the system has evolved from units founded on simple definitions of length.
mass. and time to present day coherent SI units specially designed to meet the needs                Corporation
of engineers and ever advancing technology. It has taken two generations for metrica-
tion to achieve general international acceptance. While the extent of its use varies
widely from nation to nation, the pace of adoption by advanced as well as less
developed nations has quickened. Beginning with the proposals of a dozen scientists
180 years ago. the system has now grown to become the international language of
measurement.

MO UNDERSTAND THE BASIS OF MET-              For many centuries England too had
     RICATION and the variety of units       several pounds in use by a variety of
used in the measurement world of to-         trades: Tower, Troy, Mercantile,
day, we have to go back in time to the       Avoirdupois-and all different.
18th century. In England prior to the
eighteenth century, all measurement           National standardization has since
units were based on natural dimen-           ironed out local but not international
sions chosen quite independently of          differences. On a transatlantic flight to
one another. The foot was the length         New York some years ago, a US jet                                           41
of an average man's foot and the yard        was refuelled at London with US in-
the length of a man's arm. Such units        stead of British gallons. The engines
had the advantage of being easily visu-      cut out over the Atlantic 500 miles
alised and, for many trades, offered a       short of its destination. Similar errors
ready means of rough checking. Longer        have also been recurring between Brit-
distances between places were mea-           ish and American quarts, pints, and
sured in miles, a mile originally being      gills, since England adopted the 10 lb
1000 double paces. An acre was the           ale gallon in 1824, and the United
unit of land measurement and repre-          States adopted the British Excise wine
sented the area one man could culti-         gallon in 1832. In absence of an agreed
vate on his own. There was then rarely       standardizing authority, the same
any need to inter -relate these units, but   words in the same language of mea-
when this eventually occurred, it is not     surement can clearly come to represent
                                                                                          Kenneth M. McKee, Mgr.
really surprising that awkward rela-         substantially different quantities.          European Technical Relations
tionships arose and remain to this day:                                                   RCA Internatonal Ltd.
                                                                                          London
                                             The metric system emerges                    graduated in 1949 from Queens University with the
 1,296 square inches = 1 square yard                                                       BSc in electrical and electronic engineering. Prior
43,560 square feet = 1 acre                  The chaotic state of regional weights        to this, he served with Royal Signals in the British
                                                                                          Army and received a commission in 1941. He was
                                             and measures and the general tur-            in command of communications units on active
While there was no co-ordinating au-         bulence after the French Revolution,         service with 2nd Army from D-day through to
thority, regional divergences devel-         caused the National Assembly           of    Berlin. Promoted to the rank of Captain, he later
                                                                                          served in Palestine and Egypt, becoming Chief
oped. An instance of the confusion           France in 1791 to appoint the cele-           Instructor at the Middle East School of Signals,
that existed as recently as 1904 ap-         brated mathematician Lagrange and            Cairo, in 1946. On completion of his University
                                             eleven other outstanding men from the        studies, he joined EMI Research Laboratories in
pears in a report by Mr. Isaac Connell,                                                   England and was responsible for the design and
then Secretary of the Scottish Chamber       French Academy of Sciences to revise         development of studio film recorders and telecine.
of Agriculture:                              the whole French measurement sys-            Three years Iater, he was engaged in the tech-
                                             tem. The scientists recommended the          nical marketing of EMI's range of broadcast &
                                                                                          industrial TV products. In this capacity, he was
  "According to district the stone of hay    unit of length to be one ten millionth       transferred to the Far East and assisted in estab-
  or straw may be 8, 14, 22, 221/2 or        of the Earth's quadrant and called it        lishing television in Thailand. While there, he be-
  24 lbs. For example in Caithness and       the metre from the Greek metron-a            came Extra -mural Lecturer in Electronics at Chula-
  Sutherlandshire the standard is 28 lbs,                                                 longcorn University, Bangkok. Two years after his
  in Ross -shire 14 lbs, in Invernesshire    measure. A new and important feature         return, he joined the United Shoe Machinery
  23 lbs, in Berwickshire, Roxburghshire,    of the system was that the ratios be-        Group to introduce automatic production systems
  Nairn & Morayshire 23 lbs, in Dum-                                                       into the UK electronics industry. In 1959, he took
                                             tween units, their multiples and sub -       up his present position with International Licens-
  friesshire and Berwick Town 24 lbs."       multiples, were powers of ten. At first,     ing in support of RCA's technical operations in
                                             all the fundamental units were based         Europe. Mr. McKee is a Member of the Royal
                                                                                          Television Society, a Member of the Institution of
Reprint RE -16-4-15
                                             on dimensions occurring in nature.            Electronic & Radio Engineers, and a Fellow of the
Final manuscript received May 18, 1970.      Later it was decided to establish fixed      IEE.

                                                                                                                                                 3
REceal Engineer use - World Radio History
standards, for example, the platinum -     the fundamental units of mechanics          and Watt could then be readily de-
    iridium metre bar, which could be          opened the way for all electromagnetic      rived from the Ohm and Ampere. The
    copied with greater ease and accuracy      and later electrostatic quantities to be    International Units were for all pur-
    than the units could be determined         defined in terms of the basic metric        poses intended to be equal to the Brit-
    from natural parameters.                   units of length, mass, and time. Thirty     ish Association's practical units defined
                                               five years later, the British Association   in terms of cos absolute units. Great
    The metric system became legal       in
                                                                                           care was taken to ensure accuracy, but
                                               formally recommended linking me-
    France in 1801 but it took forty years                                                 in due course, improved measurement
                                               chanical CGS units to these 'absolute'
    to become obligatory. Eighty years         electrical units. Unfortunately, the size   techniques showed up second order
    after inception, it had been adopted by                                                discrepancies in the original figures.
                                               of many of the latter units was found
    seven other European States, and the                                                   With the demand for ever-increasing
                                               to be unsuitable for engineering use,
    governments of several other countries                                                 precision, it became apparent that the
                                               so the Association proposed an addi-
     (including the United Kingdom and                                                     International Units could no longer be
                                               tional "practical" system, consisting of
    the United States) had made its use                                                    regarded as equal to British Associa-
                                               the Volt, Ampere, Ohm, and Farad.
    legal. This led to the establishment of                                                tion practical units, or related in any
                                               The practical units were arranged to
    the first permanent international stan-                                                simple way to cos absolute units.
    dardising authority, the Conference        be exact multiples of cos absolute
                                               electromagnetic units. The British As-
    General des Poids et Mesures (ccvm).
                                               sociation units were adopted interna-       Giorgi's MKS system
    The Convention du Metre signed in
    1875 by seventeen states also estab-       tionally some thirteen years after in       An historic event occurred in 1904,
                                               1881.                                       though few realised its significance at
    lished the laboratories of the Bureau
    International des Poids et Mesures at      Engineers found not only the cos            the time. A young Italian engineer
    Sevres near Paris.                         absolute electromagnetic and electro-       Giovanni Giorgi read a paper to the
                                               static units inconvenient, but the centi-
                                                                                           6th International Electrical Congress
    Growth in the adoption of the metric                                                   at St. Louis, Mo., in which he pointed
    system in the nineteenth century was       meter, gramme, and their derivatives
                                               were generally too small for most pur-      out that by taking the metre, kilo-
    stimulated by the scientific activity in                                               gramme, and second as primary units,
    leading centres of research in Europe.     poses. To overcome the objections, the
                                               metric "technical" system was devised.      a complete and logical system could be
    The great advances made in scientific                                                  formed for mechanical units that
    knowledge were built on the collabora-     employing the metre, kilogramme -
                                                                                           would include the cos practical units.
    tion of scientists all over the world.     force, and second. The kilogramme -
                                               force was equivalent to the pound -force
                                                                                           Moreover, if a fourth electrical unit
    Experiment and measurement were the                                                    were added, an absolute system of
    very essence of progress in uncovering     in the British gravitational system.
                                               Since gravity varies by about 0.5%          units embracing electrical as well as
    the underlying pattern of natural pro-                                                 mechanical technology could be
    cesses. The scientist's need was for a     over the Earth's surface, units of force
                                                                                           evolved. Giorgi suggested the ohm for
    logical and international language of      can only be equated to units of weight
                                               for low accuracy work. Higher accu-         the fourth primary unit, but the am-
    measurement, in which the results of                                                    pere has subsequently been chosen for
    his work could be expressed and un-        racies in gravitational systems involve
                                                                                            what has become famous as the MKSA
    derstood by fellow scientists every-       an artificial "standard" gravity with a
                                                                                            system.
    where. The attractions of the metric       fixed value of g arising where forces
    system were obvious, so much so that       are other than gravitational. A scaled -     Giorgi's proposals attracted little at-
    by the turn of the century, metric units   up replica of the cos system for engi-       tention for many years but growing
    were used almost exclusively for sci-       neers was introduced at a later date,       interest by scientists and engineers
    entific measurement.                        known as the MTS system, standing for       twenty three years later eventually re-
                                                metre, tonne -mass, and second system.      sulted in the International Electrical
    CGS absolute and practical units            The tonne (or metric ton) is a name         Commission setting up a committee to
    The measurement language adopted            for the megagramme and is still used        study MKS. It was not until 1935 that
    by the scientists favoured three pri-       in metric countries today. Both these       the International Electronics Confer-
    mary units: the centimeter, the             "engineering" systems have since been       ence (IEC) unanimously recom-
    gramme, and the second. These units         superseded, but many of the units con-      mended the MKSA system for electrical
    were found to be convenient for             tinue in use.                               engineers. Since Wold War II virtually
    benchtop experiments by scientists                                                      all other international engineering and
                                                Difficulties also arose in the accurate     scientific committees including the
    who were then mainly physicists and         determination of the absolute electri-
    chemists. A whole series of derived                                                     Conference General des Poids et Mea-
                                                cal cos units, which resulted in the in-    sures   (CGPM) have one by one en-
     units was added, such as the dyne, erg,    troduction of the International Ohm.
     and calorie, to form the cos system.                                                   dorsed this decision.
                                                Ampere, Volt. and Watt. The Interna-
     Certain local 'dialects' developed in      tional Ampere was defined in terms of
     the course of time, but the system re-     the current required to deposit a stated
                                                                                            SI and coherence
     mained intact as the measurement lan-      weight of silver in grammes from a          The CGPM meets in Paris every six
     guage of the laboratory for over a         solution of silver nitrate. The interna-    years  to provide an international
     century.                                   tional Ohm was the resistance of a          forum for all engineers and scientists
     The discovery by Gauss in 1833 that        specified column of mercury at the          concerned with metric measurement.
     magnetic fields could be measured in       temperature of melting ice. The Volt        It was a remarkable coincidence that

4
REceal Engineer use - World Radio History
at the "decimal" tenth meeting in 1954     of tiny fractional -hp motors, the rele-   Table I-The six Si primary units
a step was taken that has had far-         vance of the term has largely been         Quantity                     Unit             Symbol
reaching consequences in the develop-      lost. Furthermore, the use in Europe of    length                       metre             rn
ment of the metric system. Two further                                                MSS                          kilogramme        kg
                                           metric horsepower, whose 'horse' de-       time                         second
primary units were added to those of       velops about 10 watts less power, has      electric current             ampere            A
                                                                                      temperature                  kelvin           K
the MKSA system: the kelvin as the         added an element of ambiguity.             luminous intrisity           candela          cd
unit of temperature and the candela as
the unit of luminous intensity. With       There is only one st unit for a par-
only these six basic units, a series of    ticular measurement, but one which is
units was simply and logically derived     infinitely adjustable in magnitude by      Table II-Derived SI units with special names.
with the object of meeting the require-    the use of the well known decimal          Quantity                     Unit       Symbol
ments of all technologies. At the 11th     prefixes. The CGPM recommends that         frequency                    hertz      /1:= I/s
meeting of the CGPM, it was decided        where the size of derived units has to     force                        newton N =kg m/s2
                                                                                      pressure                     pascal     P=N
to call it "Systeme International          be altered in this way, the prefix         work, energy. heat           joule      /=N m
                                           should be applied to the numerator,        power                        watt       W= //s
d'Unite's". which can be abbreviated                                                  electric charge              coulomb C=A s
to st in most languages.                   and not to the denominator. For exam-      electric potential           volt   V= W/A
                                           ple, the unit of pressure is the newton    electric capacitance         farad      F=A s/V
                                                                                      electric resistance          ohm        0= V/A
The st units have all the desirable        per square meter and is very small. A      electric -conductance  siemens S=1/S2
features of previous metric units and                                                 magnetic flux          weber   IVb =V s
                                           milion-times multiple is frequently        magnetic flux density testa    T= Wb/m,
in addition have the important advan-      needed, so this should be expressed as     inductance             henry   /I -= V s/A
tage of being coherent. A system is                                                   luminous flux          lumen   Irn =cd sr
                                           MN/m' rather than N/mtre, although         illumination           lux     lx=Im/m'
coherent if, when any two unit quanti-     the two are actually identical.            temperature           celsius  °C= K -273.15
ties are multiplied or divided, the re-
sultant quantity is in the appropriate     The simplicity and coherence of SI
units of the system, without the intro-    units enable engineers to calculate
duction of a special numerical factor.     more rapidly with less effort and with     Table III-Metrication status of the larger
                                                                                      metric countries.
For instance, the product of volts and     less dependence on tables, slide rule.
                                                                                      Afghanistan          tinis       Laos               UMS
amperes to give watts is coherent. An      and the computer. It is worth noting       Algeria              ums         Lebanon            ums
acre, on the other hand, is a non -        two chance short cuts. The accelera-       Angola
                                                                                      Argentina
                                                                                                           ums
                                                                                                           ums
                                                                                                                      Libya
                                                                                                                      Malagasy
                                                                                                                                          ums
                                                                                                                                          ums
coherent unit as it cannot be directly     tion due to gravity, which is 9.81         Australia              cm       Malaysia            ums
obtained by the product of any two         m/sec' can be rounded up to ten for        Austria
                                                                                      Belgium
                                                                                                             Est      Mali                ums
                                                                                                                                          ums
units of length. Coherence simplifies      the quick mental calculations so often     Bolivia              ums        Mexico              VMS
                                           used by engineers. Secondly, normal        Brazil                 Est      Morocco             tims
calculations, improves accuracy, and                                                  Bulgaria               Est      Mozambique          ums
lightens the burden of arithmetic-         atmospheric pressure can be taken as       Ceylon                 cm       Nepal                  LSI
                                                                                      Chad                 ums        Netherlands            PSI
particularly in engineering.               100 kN/m2 (or 100kP). It will be ap-       Chile                  ASi      New Zealand            cm
                                           preciated that in changing to si units,    China                ums        Nigeria             ums
                                                                                      Columbia             ums        Norway                 PSI
Derived SI units                           some equally useful approximations in      Congo                ums        Pakistan             csi

1)eri\ecl si units are based on the pri-   previous systems will inevitably be        Costa Rica
                                                                                      Czechoslovakia
                                                                                                           ums
                                                                                                             Es:
                                                                                                                      Paraguay
                                                                                                                      Peru
                                                                                                                                          ums
                                                                                                                                          VMS
                                           lost.                                      Denmark                PSI      Philippines         ums
mary units and not on multiples or                                                    Ecuador              ums        Poland                 PSI
submultiples of primary units. Hence,      There are two st supplementary units.      Eire                   cm       Portugal               PSI
                                                                                      Ethiopia               Est      Rumania                LSI
the unit of force is the newton. which     the radian (rad) as the unit of plane      Finland                Est      Saudi Arabia        ums
is the force producing an acceleration     angle and the steradian (sr) as the unit   Formosa              ums        Somalia             ums
                                                                                      France                 Est      South Africa         csi
of 1 metre/see on a mass of 1 kg. The      of solid angle. These are often em-        Germany East           Est      Spain                  PSI

unit of energy is the joule, produced in                                              Germany West           Est      Sudan               VMS
                                           ployed in mechanics in association         Greece               ums        Sweden              L1MS
the work done by a force of one new-       with the first three primary units. The    Greenland            ums        Switzerland           PSI
                                                                                      Guatemala            ums        Syria               tints
ton moving one metre. The unit of          thermodynamic unit of temperature is       Hungary                PSI      Taiwan              ums
power is the watt, equivalent to a rate    the kelvin. while the practical unit has    Iceland             ums        Tanzania               LSI
                                                                                       India                 PSI      Thailand               PSI
of working of one joule per second.        become the degree celsius in place of       Indonesia           Lists      Tunisia             VMS
All forms of energy are measured in        centigrade. The change of name to          Iran                  ASI       Turkey                 ASI
                                                                                       Iraq                 Ast       UAR                    ASI
the same units, so that the joule and      celsius was made principally because a      Israel               ASI       UK                     cm
watt are the st thermal and electrical,                                               Italy                 PSI       Uruguay             Elms
                                           grade in several major European            japan                 PSI       USSR                   PSI
as well as the mechanical, units of        countries is one hundredth of a right      Jordan               ums        Venezuela              LSI
                                                                                      Kenya                 est       Vietnam             VMS
energy.                                    angle, and a centigrade a hundredth        Korea                 Ls!       Yugoslavia             LSI
                                           part of this unit.
It may strike some engineers as strange                                               Legend
that the watt has become a mechanical      The International Standards Organisa-
                                                                                      Est-passed legislation making st the only legal
unit. The horsepower had a very real       tion approved in 1967 and issued in        system of measurement.
value in the early days of steam and       1969, ISO Recommendation R1000             PSI-using metric system, and preparing to make
                                                                                      Si the only legal system.
internal-combustion engines in ena-        which provides the rules for the use of    ASI-using metric system, and officially approved
bling the user to visualize how many       si units. A list of the derived s units    ISO/R1000 on st.
                                                                                      cal-not using metric system, but in process of
horses an engine would replace. Now-       having special names is shown in           changing to st.
adays, with aeroengines rated in ten                                                  ums-using metric system for normal measure-
                                           Table II. The unit of pressure, the        ment and business.
thousands of hp and the extensive use      pascal. and the unit of magnetic flux.

                                                                                                                                                   5
threads. One of the five thread forms
                                                                                                                                                        is the British Association thread, which
                                                                                                                                                        in itself offers an example of the scope
                                                                                                                                                        for rationalization.
                                                1967    1968    1969   1970   1971    1972       1973       1974 11975
         BSI WORK. REPARATION OF PRIORITY                                       GONT NUING MET CATION OF REMAINING BRITISH
                                                                                                                                                        The BA thread is the standard for
         BRITISH STANDARDS FOR METRIC       I
    1
         MATERIALS. TOOLS AND COMPONENTS
                                                                Elm
                                                                                     STANDARDS AND CODES OF PRACTICE
                                                                                                                                                        small nuts and bolts used in tens of
         AVAILABILITY OF METRIC                                                                                                                         millions daily by the UK electrical and
    2    MATERIALS. TOOLS AND
         COMPONENTS FROM STOCK                  A11111111111                                                                                            electronics industries. The size 0 BA is
                                                                                                                                                        just under 1/4 inch in diameter and
    3    DESIGN AND DEVELOPMENT
                                                                                                                                                        sizes go down to about 1/16 inch
                                                                                                                                                        diameter at 10 BA, making a total of
    4     PRODUCTION LANNING
                                                                                                                                                        eleven sizes within this narrow range.
                                                                                                                                                        Most manufacturers decided long ago
          OVERALL PERIOD OF CHANGE
    5     TO METRIC PRODUCTION                                                                                                                          to stock only even -number BA sizes;
                                                                                                                                                        others, for some reason, preferred odd
                    TERMINAL DATES FOR MAIN CHANGE IN
                                                                                                                             INITIAL PERIOD OF CHANGE   numbers. Suppliers thus have to make
                                      ELECTRIC CABLE INDUSTRY                                                                UP TO 25%

                                      PAPER B PRINTING INDUSTRIES                                                            MAIN PERIOD OF CHANGE
                                                                                                                                                        and carry stocks of eleven sizes, where
                                      CONSTRUCTION INDUSTRY
                                                                                                                             FROM 25%70 75%
                                                                                                                                                        six would suffice. The Iso metric
                                                                                                                =11 MORE THAN 75%
                                                                                                                             METRIC WORKING             thread has only five choices within the
        Fig. 1-Basic British programme for adoption of the metric system in engineering.
                                                                                                                                                        same range. Extending this type of
                                                                                                                                                        rationalization to all components, it is
                    the siemens,  have neither as yet re-                        introduced it's st implementation order                                easy to visualise how production runs
                    ceived full international acceptance.                        in March 1969, which permits the grad                                   can be lengthened, designs and as-
                    All the remaining derived st units                           (angle) , tonne bar, poise, and watt                                    sembly simplified, stocks pared down,
                    have compound names made up from                             hour. It is apparent that even the ad-                                  with a consequent reduction in unit
                    combinations of the units in Tables I                        vanced metric countries have some                                       costs.
                    and II (e.g., metre per second or am-                        way to go before metrication to st is
                    pere per metre). In course of time, it                       complete.
                    is probable that names of other great                                                                                                National metrication programmes
                    scientists and engineers will replace                        Pros and cons of metrication                                            Once the government of a country has
                    the more cumbersome st unit names.                           Estimates can be prepared on the cost                                   decided to adopt the metric system, a
                                                                                 to a nation of metrication, but it has                                  decision has to be reached on the
                    International acceptance of SI                               been found difficult to obtain convinc-                                 length of the change -over period. A
                    Over the past fifteen years, many                            ing figures. There is no doubt, how-                                    programme then must be prepared in-
                    countries have set up committees to                          ever, that the more industrialised the                                  dicating the timing of the change for
                    study, in depth, the implications of in-                     country, the larger the number of mea-                                  each sector of the economy. Some of
                    ternational metrication on their own                         suring instruments, precision machines                                  the more advanced countries recently
                    economies in the light of benefits and                       and tools of every kind it possesses.                                   have planned the change to take place
                    costs to be expected on changing over.                       Hence, the greater will be the cost and                                 over ten years, that is from the initial
                    An increasing number have reached a                          the importance of the decision to                                       issue of metric standards to over 75%
                    decision in favour of adopting st over                       change -over. Serious consideration has                                 metric production. Programmes of this
                    periods ranging up to ten years. There                       also to be given to the even less tan-                                  type developed by the Government of
                    are, at present, 134 countries either                        gible costs of not changing, in the loss                                the United Kingdom will tend to set
                    using or committed to the metric sys-                        of future trade with and to metric                                      the future pattern for other nations
                    tem. Over a third of these are very                          countries.                                                              changing over from imperial units.
                    small states indeed. Table III indicates
                                                                                 Probably the most rewarding indirect                                    In 1968, the UK Government estab-
                    the st status of the larger nations,                         benefit from metrication is the oppor-                                  lished the guideline date of 1975 for
                    which will interest readers concerned                                                                                                metrication by the country as a whole.
                                                                                 tunity it affords to reduce variety. By
                    with products for sale on international                                                                                              Committees representing all interests
                                                                                 reshaping standards, it becomes pos-
                    markets.
                                                                                 sible      to cut down size ranges and                                  concerned in a particular sector of the
                    Although the majority of metric coun-                        eliminate superfluous types. Take the                                   economy have been established to
                    tries have formally endorsed the                             case of fasteners: no less than 214                                     identify problems and work out pro-
                    change to st, some st units are still                        screw -thread forms exist and 834 sym-                                  grammes against the guideline date.
                    quite unfamiliar. In almost every case,                      bols in the various languages of the                                    The programme chart for the British
                    units from previous metric systems                           industrial nations are needed to define                                 engineering sector is shown in Fig. 1.
                    continue legally in use. France has had                      all these threads. In England, where                                    A Metrication Board has been formed
                    st legislation since 1961, but also al-                      there are five threads, an internal re-                                 to stimulate, oversee, and co-ordinate
                    lows certain non-st units from the cus                       port of a large electronics company                                     sector planning, and also to be respon-
                    system including the mille (nautical                         shows that 7,000 different screws on                                    sible for preparing the public for the
                    mile), noeud (knot) , watt hour, calo-                       the company list could be reduced to                                    change. Finally, in 1971, legislation
                    rie, litre, dyne, erg and bar. Germany                       200 with the adoption of no metric                                      will have been passed specifying met -

6
ric units and enabling the legal changes                             of OEM -supplied metric components                               majority of metric countries will fully
to be made covering all sectors.                                     and sub -assemblies.                                             adopt st units and the remnants of
                                                                Partial metrication allows the gradual                                previous systems will eventually drop
Partial and complete metrication                                introduction of metric working with-                                  completely out of use. There is also
Each sector comprises a vast number                             out premature write-off of costly tool-                               little doubt that large international
of companies producing an extensive                             ing. It is however only to be regarded                                corporations, whose manufacturing
range of products. Company top man-                             as an interim measure, even if, in the                                and marketing operations span metric
agement has the responsibility of de-                           interests of economy, the process has                                 countries on all five continents, will
ciding when and how to introduce                                to be extended over a period of years.                                be a major influence in bringing about
metric designs so as to minimise costs,                         Every opportunity has to be taken to                                  standardisation of units and measuring
gain maximum advantage from ratio-                              design a fully metric product when the                                techniques. By agreement between the
nalisation, and at the same time                                previous design needs to be replaced                                  world's standardising authorities such
achieve a high level of metrication by                          because profitability has declined, or it                             as the CGPM, ISO, and IEC, the range
the guideline date. In certain instances,                       has become technically obsolete. The                                  of coherent st units is likely to be ex-
it is   initially more viable to aim at                         outline network analysis (Fig. 2) illu-                               tended and periodically modified to
reaching a stage of metrication rather                          strates the typical procedure for intro-                              meet technological needs over the next
than complete metric redesign in a                              ducing a metric product in a modern                                   century.
single step. The following stages of                            plant.
metric conversion can usually be at-                                                                                                  References
tained either separately or combined                            World metric trends                                                   1. Face to Face with Metrication, Report of the
with minimal additional effort:                                 We have traced the growth and evolu-                                     Proceedings of BSI Standards Conference
                                                                                                                                         (Sept 22-23. 1969).
  1) Dual dimensioning of drawings with-                        tion of the metric language of mea-                                   2. Going Metric Reports on Council of Industrial
                                                                                                                                            Design Seminar London (Feb 1969).
  out change of design to enable metric                         surement from its origins in the 18th                                 3.    The Adoption of the Metric System in the
  tools and instruments to be used in                           century with Lagrange's commission                                      Electrical Industry. BSI Publication PD6427
  production, and in technical literature                                                                                                (Ian 1969).
                                                                of twelve distinguished scientists                                   4. The Adoption of the Metric System in Engi-
  for product sales to metric countries.                                                                                                neering, BSI Publication PD6424 (July 1968).
  2) A partial redesign to include iso                          through to the 20th century's Interna-                               5. Rules for the Use of Units of the International
 metric fasteners, where previously inch -                      tional       System of Units based on                                       System of Units and a Selection of the Decimal
  unit fasteners were used.                                     Giorgi's proposals. What will happen                                        Multiples and Sub -Multiples of the SI Units,
                                                                                                                                            ISO Recommendation R1000 (1st Ed., Feb
  3) A partial redesign to provide inter-                       now? Even the leading metric nations                                        1969).
  faces in metric units (e.g. mountings,                        are not, at present, using the SI vocab-                             6. Anderton. P. and Biggs, P. H. Changing to
  flanges, connectors, etc.) which will                                                                                                     the Metric System, Conversion factors. Sym-
  allow operation with metric products.                         ulary exclusively. Over the next de-                                        bols & Definitions (HMSO, 1969).
                                                                                                                                     7. Hvistendahl. H. S. Engineering Units and
  4) A partial redesign to permit the use                       cade, it can be expected that the                                       Physical Qualities (Macmillan, 1964).

                                                                                                          Prepare sales                          Print & distribute sales lit
                                                                                                          literature etc.

                                                                              ko

                                                                                                                                     t1    15,
                                                                                                                                                                                  Es'

                                                                                                                                                              V
                        Prepare company                          V
            O           standards & stock lists            1-
            UI                                             Prepare design                   Make and test              Finalize drawin s
            O                                              drawings ispecificatVzns              prototype
                          Train designers, planners.
            2
                                                                                                                     4=c00,.0
                          supervisors

            0

                                                                                                          Procure sub -contracted parts                 EVENT
                                                                                                                                                         IQ
                                                                                                                                     oevss

                                                                                                                     co co' s9
                                                                            Ss                               080      s,
                                                                      aveort  Issue drawings for
                                                                        II    special Wang i gauges                             cw
                                                                                   rs
                                                                                m. ale 41/44

                                                                                                   Szo4                     V

                       EVENT 1    Announcement of company policy                                                                                                     PRODUCTION
                       EVENT II    Outline production planning completed                                                                                            DEPARTMENTS
                       EVENT M All metric production resources available
                       EVENT i    Metric product on sale

                Fig. 2-Analysis of the introduction of a metric product.
Color mobile unit for every
                                                          TV station
                                                          C. M. Eining

                                                          The design and construction of color television mobile units for today's fast growing
                                                          field requirements takes the engineer into many fascinating areas not usually en-
                                                          countered in studio design and construction. Gross vehicle weight, load distribution,
                                                          tire loading, suspension systems become familiar terms. Heating and air-conditioning
                                                          requirements also are different in many respects. To get a closer look at these facets
                                                          of design and construction, let us examine in some detail the evolution of a group of
                                                          four color mobile units of three distinct types developed and built by the engineering
                                                          staff of WMAQ-TV in Chicago. One or more of these types should meet the field needs
                                                          of almost any television station or network.

                                                                 1956, WNBQ, Chicago (now              also is removable, so the equipment
                                                          INWMAQ-TV) became the "world's               may be taken into a high-rise building
                                                          first all -color station" with film and
                                                                               TV                      for taping.
                                                          live camera facilities to maintain full -
    Charles M. Ening, Supervisor                                                                       In early 1967, we obtained a three-
    Technical Operations                                  color programming. Color video tape
    WMAO-TV, NBC                                          was added in 1959, as the equipment          vidicon color camera, and so colonized
    Chicago, Illinois
                                                          became available. The program climate        this unit. This camera was recently
    joined KVOR, Colorado Springs as a part-time
    transmitter and studio engineer in 1938. He re-       in Chicago at that time was such that        modernized with plumbicons and is
    ceived the BA in Physics from Colorado College        there was very little interest in field      still in use, although in a different ve-
    In 1943. After training at Northwestern University,                                                hicle (Fig. 2) . This unit was construct-
    he was commissioned in the Naval Reserve and          activity, and a six -camera monochrome
    sent to Radar School at Harvard and MIT. gradu-       unit represented our only mobile capa-       ed by a sister station at the same time
    ating in 1944. He then attended Submarine School
                                                          bility.    .s was used primarily for orig-   as ours was built, and subsequently was
     in New London, Connecticut, and after graduation
    in September 1944 served aboard submarines in         inating Network sports programs, and         purchased by us. It now carries the
    the Pacific until World War II ended. Until May       saw little use for the local station. This   designation CG -1. CG -2 had a 3-Plum-
     1946, his ship was engaged in experimental work
                                                          situation continued until 1965, when a       bicon Backpack Portable camera in-
    for the Naval Underwater Sound Laboratory, New
    London, in which work he participated. He built       compact, self -powered, monochrome           stalled in the fall of 1968. Except for
    KRDO, Colorado Springs, and was its first Chief       Video Tape Unit was constructed.             the different cameras, the two mobile
    Engineer. He joined KOA, Denver, in 1947 (then                                                     units are virtually identical. Normal
    an NBC -owned station) and transferred to Chicago
    in 1950. He worked as MCR Engineer, Technical         CG -1 and CG -2                              technical staffing on either unit is two
    Director and became Video Tape Supervisor in                                                       men. One operates the camera, the
    1960. He has been in his present position since       For several years, we had recognized         other is a combination video -audio -
    1965, at which time he started building mobile
    units as project engineer. He is active in civic      the need for a small compact mobile          VTR engineer. If taping is done in
    affairs in his home village and recently received a   unit that could go into the field on a       motion, a driver is added. The staffing
    Distinguished Citizen award in recognition of his     moment's notice and move rapidly to
     contributions. He is a member of the Chicago Sec-                                                 is augmented as the requirements in-
    tion. Society of Motion Picture and Television        the scene of a disaster, fire, riot, or      crease. An audio engineer is added for
     Engineers, and serves on the Board of Managers       other news event. It should have its         other than one -mike pickups, and a
     of this organization.
                                                          own power generating equipment and           lighting engineer for other than simple
                                                          video tape recorder, and be capable of       lighting.
                                                          taping in motion. When the TR-5 tape
                                                          recorder came along, we decided the          Since these units were rather unique at
                                                          time had come to go into the hardware        the time, it took several months before
                                                          stage. The result is shown in Fig. 1.        they were put to other than experimen-
                                                          The vehicle is a 1966 Ford Econoline
                                                                                                       tal use. After the "play" period, the
                                                                                                       units were heavily scheduled, as their
                                                          Window Van, and has a five kilowatt
                                                                                                       flexibility became recognized. The one
                                                          air-cooled engine generator to supply
                                                                                                       unit has been airborne in a C-119, gone
                                                          power for equipment, air-conditioning,
                                                                                                       on a weekend cruise on a Destroyer
                                                          and limited lighting. Audio is single
                                                                                                        Escort, and acted as its own king-sized
                                                          channel, with automatic gain control.
                                                          The tracks from the side door allow
                                                                                                       dolly-up and down aisles at a boat
                                                                                                        show. It has been used extensively as a
                                                          two men to safely remove the video
                                                                                                        wild -footage getter for documentary
                                                          tape recorder. The equipment cabinet
                                                                                                        programs, with the individual pieces
                                                          Reprint RE -16-4-2                            electronically edited to a composite reel
                                                          Final manuscript received May 26, 1970.       at the studios. At the present time, one

8
Fig. 2-CG-1 compact mobile unit with Cohu color canera.

                                                                        Fig. 1-CG-2 compact mobile unit wit Cohu color camera.

of these units is assigned to gather           not cycle on and off; thus large varia-        the Rhubidium frequency standard,
stories for the Noon News Show. Since          tions in power load are avoided. These         three sync generators, pulse and video
most newsworthy events happen in the           air conditioners also have 12 kW of            distribution amplifiers, and the Trans-
civic and governmental offices after           electric heating each.                         mission Engineer's monitoring, switch-
9:00 or 10:00 a.m., there frequently is                                                       ing and communications equipment.
                                               Forward of the air conditioner on the          There are no dead -back racks; all
not time for film processing before the
                                               curb side, is the broadcast services           equipment is accessible from rack
Noon News. Tape may be passed to a             panel with audio, video, interphone,
motorcycle messenger for delivery to                                                          front or back. The rear -most area is
                                               studio address, and squawk -box termi-         the video control area.
the studios, while the unit goes on to         nations. Also located here are intercon-
another location. The present record           nection facilities for marrying systems
for this type unit at our station, is nine                                                    Before building this unit, mock-ups
                                               with other units, and this will be dis-        were made of all areas to obtain opti-
stories at nine different locations in         cussed later. On the street side is a sim-
seven working hours.                                                                          mum layout of equipment and to study
                                               ilar compartment where all telephone           human engineering factors. We feel the
                                               terminal equipment is located with lug         slight additional expense involved was
CG -3                                          strips and other connectors installed by       more than justified by the end results.
Our next venture was a big one in all          the telephone company. This compart-
respects: size, capabilities, and facili-      ment is reserved entirely for their use.
                                                                                              Video
ties represent state -of -the art. The CG -3
                                               Interior layout                                The CG -3 has five Plumbicon color cam-
was designed as a major facility, with
complete capability for network sports         Starting at the front of the vehicle (Fig.     eras installed, with space and facilities
coverage-probably the most demand-             4) ,   the monitor housing has sixteen         for a sixth. At present, a monochrome
ing routine program requirement in             monochrome monitors, two color moni-           camera, used for titles is installed in
existence today. This "unit" is actually       tors, and a monochrome off -the -air re-       the sixth position (Fig. 4) . This area is
in two parts, each part a thirty-five foot     ceiver. The storage area contains a file       located in the rear of the vehicle. There
semi -trailer, each custom built, each         cabinet for instruction books and blue-        is a color monitor for each pair of cam-
with a stainless steel exterior (Fig. 3)   .   prints, with coat hanging space above.         eras, and each is switchable by a 22 -
Air bag suspension is used on each ve-         Immediately to the rear is a console for       input switcher. The leading video
hicle. The "B" unit acts as a carryall         the Technical Director, the Director,          engineer also has a vectorscope avail-
for the cameras, tripods, pan heads,           and a drop-leaf table for the Producer.        able.
dollies, cables, mikes, and the many           The next console provides work space
                                               and communications for the Technical           Video from the cameras is routed to the
items that are needed for a large pick-
up. There is also a video tape room in         Supervisor and the Associate Director.         auxiliary switching system and then to
the front.                                     The audio area is elevated eight inches        the main program switching system.
                                               to allow the audio engineer and his as-        The auxiliary switcher is a 22 in -10
Looking at the "A" or control unit             sistant a better view of the monitors.         out INC reed relay crossbar, with SCR -
first, the vehicle is air-conditioned by       The audio patch rack is in back of the         controlled overlap switching. Six out-
two four -ton units mounted in the             audio engineer next to the wall, and           puts are used as follows:
skirt compartments just forward of the         the other two racks in this row contain
wheels. These air conditioners have                                                              1) Insert camera selection, and emer-
                                               the main and auxiliary video switching           gency program switching.
hot -gas bypasses so the compressors do        systems. The next row of racks house             2) Video tape feed isolation bus.

                                                                                                                                           9
system. A unit such as CG -3 involves a
                                                                                                              large production and engineering crew
                                                                                                              which must also communicate surely
                                                                                                              and swiftly with the outside world.
                                                                                                              Typically, twenty-five to twenty-eight
                                                                                                              people may be involved at a remote
                                                                                                              location, plus others at the studio con-
                                                                                                              trol point and also Telco personnel. A
                                                                                                              full breakdown of the communications
                                                                                                              facilities in CG -3 is beyond the scope
                                                                                                              of this paper; however, a brief run-
                                                                                                              down of the systems is in order.

                                                                                                              There are three basic systems of com-
                                                                                                              munications in CG -3:
                                                                                                                1) Interrupted Feedback/Studio Ad-
                                                                                                                dress/Cue (IFB/SA/CUE)
                                                                                                                2) Squawk Box
                                                                                                                3) Interphone and Telco PL
                                                                                                              IFB/SA/CUE system-This system is
                                                                                                              basically for production use although
           Fig. 3-CG-3 color mobile unit.
                                                                                                              the Technical Director and audio and
                                                                                                              video engineers are cross -connected in-
                                                      33   FEET
                                                                                                              to this system. There are interrupted
                                                                                                              feedback circuits to handle six different
               [Mt
               11.00                                                          ISSN     retoall                inputs, a requirement which is seldom
                                                                             MOICIN
                                                                                                              needed, but very important when
                  CY I
                         I     IA   I   MI I                                                                  needed. Such a requirement might arise
                                                                                       MON
                                                                                                              when production control for a group
                                                                                        tin                   of pickup points is centered in CG -3.
                                                                                       14616.61
                                                                                                              An election, Inauguration, state fu-
                                                                                                              neral, or a space shot may require such
                                                                                                              facilities. The SA function of this sys-
                                                     TOP VIEW                                                 tem allows talk from the unit to two
     Fig. 4-CG-3 mobile unit interior layout.                                                                 separate remote communication boxes
                                                                                                              for instructing talent or for like pur-
                  3) Transmission engineer monitor and            nate-action pushbutton, without having      poses. The cue system is fed to all
                  scope switching.                                to use the effects buses at all. This       cameras, and may be used for program
                  4) , 5) , and 6) Video control color moni-                                                  orders, in event of failure of the normal
                  tor switching.                                  relieves the Technical Director of a
                                                                  considerable amount of strain in a fast -   camera PL or Interphone system.
               The main switching system is a relay -             paced sporting event.
               type switcher. Basically it is a two -bus                                                      Squawk box-This system is an engi-
               switcher, with a lap dissolve function                                                         neering system of intercommunications,
                                                                  Audio
               between the two buses. A and B effects                                                         and connects the Technical Director,
                                                                  The audio installation is built around      lead video engineer, audio, VTR,
               buses are provided, with choice of 29              ten four -channel remote amplifiers.
               different wipes, spotlight, additive and                                                       Transmission Engineer, and two re-
                                                                  This provides facilities for thirty-two      mote points.
               non -additive mix, and insert effects.             microphone inputs, plus regular and
               Three isolated video tape feed buses are           emergency program amplifiers. Ten           Interphone and Telco private line
               also provided, two on the main switch-             nemo inputs with individual level -set       system-This is the largest system of
               er, and the third from the auxiliary               controls and preview keys are pro-           communications; it interconnects com-
               switcher. The insert camera -emergency             vided. Utility amplifiers with input         pletely all personnel at the remote
               switching bus of the auxiliary switcher            combining networks and isolated out-         location, both production and engi-
               is also located on this panel.                     puts with individual level setting for       neering, who have any need for com-
                                                                  each input and output complete the           munication with others. The telephone
               For purposes of adding titles to pic-                                                           company communications are also tied
               tures, we have provided an "instant                program audio setup. Reel and cart-
                                                                  ridge tape recorders are provided.           into this system. Not all stations on the
               insert" mixer just prior to switcher                                                            system have access to all other stations,
               output. The insert camera bus provides                                                          but are set up on a need -for -access and
               one input to this mixer and the switcher           Communications
                                                                                                               on a priority basis.
               the other input. The title, which can               Probably the greatest challenge to any
               be colonized and black edged is then               group building a major mobile unit is        Although we have not used it in this
               inserted or taken out by a single alter -          laying out an adequate communications        fashion, CG -3 is designed so the video

10
consoles in the rear may be removed,         a drink of water, or a longer distance              two three -ton air conditioners with hot -
leaving a large area with three switch -     for a cup of coffee? We don't think he              gas bypasses, and eight kW of electric
able color monitors. By the addition of      should. As far as our sanitary facility             heat. A thirty kilowatt generator sup-
a long table and chairs, a "command          is concerned, the manufacturer claims               plies power for technical, air-condition-
post" setup is available for coordinat-      sufficient capacity to support the day-             ing, and lighting use. Looking at the
ing a large number of incoming feeds.        time needs of a twenty-five man crew                floor plan (Fig. 8) we find the generator
In this configuration, the unit could        for thirteen days before servicing is               in the left rear, the air conditioners in
act as a regional switching and com-         necessary.                                          the right rear, and cargo space in be-
munication center for such an event as                                                           tween. Two TK-44A cameras, each
coverage of a national election.             CG -4                                               with two hundred feet of camera cable,
                                             Now, let's look at another type of color            may be carried in heated condition, for
CG -3B                                       unit, an expansion of our compact                   rapid setup and taping when arriving
The CG -3B unit (Fig. 5) is best de-         video tape unit concept; This one is                on location. Just forward of this area
                                             not quite so compact (Fig. 7) . This is             is the monitor bridge, which also holds
scribed as a cargo (or carryall) Video
                                             a two-plumbicon-camera unit with a                  the power panel, the audio monitoring
Tape Unit, and it is still under construc-
                                             high -band tape machine (equipped for               speaker, and the sync generator. Below
tion at this time. It is a support unit
                                             electronic editing) with its own gener-             this bridge, on the right side of the ve-
that carries cameras, lenses, tripods,
dollies, cables, microphones, and all        ator for power, heat, air-conditioning,             hicle, is the audio console, with two
                                             and program lighting.                               video consoles next to it. There is still
the many items that go into a major
                                                                                                 space for a third video console. On the
television coverage effort. It is fully
                                             The vehicle is custom, the chassis being            left side, just forward of the audio and
heated and air-conditioned, with facili-
ties equal to CG -3A in these respects.
                                             built to our specifications by the Jay              video consoles, is a TR-60 tape machine
                                             Madsen Corporation, Bath, New York.                 with an electronic editing facility. For-
There are hydraulic lift gates at the
                                             This chassis has air bag suspension (in-            ward of this, and elevated ten inches
rear and side doors so the heavy items
may be unloaded with ease.
                                             stead of conventional springs) , air                above the floor in the center of the
                                             brakes, a 534 -cubic -inch industrial V-8           vehicle is the Technical Director -Direc-
The rear room of the vehicle (Fig. 6) is     engine, a six -speed -forward automatic             tor console. This console contains the
compartmented to hold the many indi-         transmission and power steering. The                entire electronics and control head of a
vidual items of cargo. The front portion     body is also custom, and was built by                12 -input, pre-set Grass Valley switcher
of this unit is the video tape room,         Gerstenschlager, Wooster, Ohio. It has              which program buses with cutbar and
which provides space for two video
tape machines, with space available for
a Slo-Mo disk. After cargo is cleared
out, the rear of the vehicle may be used
for title camera or video -graph setup.
A technical maintenance workbench is
also in this area.
A third function of the carryall is crew
comfort. Coverage of a baseball game
or golf match in a broiling sun, or a
football game in sub -freezing weather
is difficult enough under the best con-
ditions, and we attempt to provide the
best conditions. The following are pro-
vided:
  A 110 gallon capacity stainless steel
  water tank, foam insulated underneath
  the floor between the air conditioners.
  A coffee urn
                                                 Fig. 5-CG-3B (carryall) showing hydraulic lift gate on rear. A similar gate is on the side.
  A water cooler
  Ten gallon electric hot water heater.
                                                                                                 35 FUT
  Two wash basins, hot and cold water.
  A jet -aircraft -type toilet.
                                                                                                          °   11
                                                                                                                                    ITI
We feel we have done a little innovat-                r                              r---                 CII                             I

ing in this area. Anyone who has been           ISO                 4M1 SIN

extensively in mobile unit operations                                                                                                           PINT

can tell many stories of personal dis-                            CIIITI» WI III                                              Il511.118 HI CP

comfort due to the lack of facilities                               4    I
                                                                    4155 1111111
to support basic human needs. Why                                   %I   I   :I :

should a man have to hike a couple of                                                                                 7:000110°.
                                                                                             TOP VIEW
hundred yards on a golf course to get        Fig. 6-CG-3B interior layout.

                                                                                                                                                       11
27 FEET

                                                                         11111MTIR                          TR- II

                                                                                                  111111
                                                                                                 CONSOLE
                                                                                                                       SWITCN.
                                                                                                                       CONSOLE
                                                                                                                                 D                FRONT
                                                                                                  VIDEO
                                                       OZ
                                                             0001
                                                                                            G    CONSOLE

                                                                                                                        11101
                                                                                                  AUDIO                 LEAF
                                                                        III CONDITIONERS         CONSOLE

                                                                                                TOP VIEW

 Fig. 7-CG-4 exterior.                                Fig. 8-CG-4 interior layout.

                flip-flop switching. It also includes           Connectors are provided on each unit        camera sit idle in the studio when it
               two special -effects buses and a special -       for communications and for camera           may he needed badly in the field.
               effects package with spotlight and               tally light switching.
               positioner. Communications for the                                                           Future mobile unit design
               Technical Director and Director are                                                          considerations
                                                                Divorce capability
                also integral in this package. This mo-                                                     As recently as four years ago when we
                bile unit is designed to be readily strip-      Once in a great while, a larger number      built our first video tape mobile unit,
                ped, so the equipment may be moved              of one- and two -camera pickups is de-      the choice of vehicle, air conditioners.
                into a building. Audio and video con-           sired, such as election night coverage      and engine generators was very limited.
                soles may be taken out by removing              of multiple campaign headquarters.          Now, however, there is a variety of
                two bolts in each. Four bolts hold the          Our overall planning of mobile capa-        small van -type vehicles on the market,
                video tape machine and the switching            bility allows this in one form or an-       with considerably beefed up weight -
                console. With the exception of the              other. CG -2, with its single camera, has   carrying capacity. Foam insulation kits
                video tape machine, the equipment is            the sync generator and communications       and interior finish are available       at
                light enough to be removed by man-              system mounted in the console. The          reasonable prices. Roof -mounted air
                power without mechanical aid.                   console may be lifted out of the vehicle    conditioners are available with the
                                                                by removing two bolts. This package.        evaporator and condenser in the roof
                The audio console consists of two four -        plus a remote audio amplifier and a         package. Two of these units may be
                channel remote amplifiers, and is set           color monitor then constitutes one re-      supplied by a compressor, which is
                up so one amplifier sub -masters the            mote setup.                                 driven by the truck engine, without
                other so seven inputs are available.                                                        overheating the engine even when
                This console also contains an audio             The large unit, CG -3, has its cameras
                                                                packaged in double, double and single,
                                                                                                            parked. This reduces the power drain
                oscillator for test purposes. Being
                                                                                                            necessary from the engine generator,
                added is interrupted feedback.                  or single camera consoles. The single
                                                                package is interchangeable with the one
                                                                                                            and power becomes available for ad-
               The roof of the vehicle has a subway -                                                       ditional lighting. Engine generators are
                                                                in CG -2 or those in CG -4. The double
               grill -type roof plate. By the use of "J"                                                    available in smaller, better sound -
                                                                camera consoles may be switched with
               bolts, it is possible to mount trainable                                                     insulated packages which can slide out
                                                                mechanically interlocked pushbutton
               seats and cameras or microwave dishes            switcher, although we are planning          on built-in tracks for servicing. It is
               for taping or microwave operations in                                                        interesting to note that most of these
                                                                something a little more sophisticated
               motion. Also provided is space for a                                                         developments seem to be a result of the
                                                                    for the future.
               thirty-foot pneumatically operated mast                                                      great upsurge in motor home and
               with remote control head for a micro-                Our concept of readily removable cam-   camper ownership.
               wave dish. This last item is planned for         eras is being carried one step further.     As far as equipment is concerned, there
                future installation.                            As we replace our thirteen -year -old       are many attractive items on the mar-
                                                                TK-41 studio cameras with TK-44A's,         ket. Cableless RF cameras would cer-
                                                                they are being packaged in the same         tainly increase our mobility and
                Marriage capability                             console as those used in field, with        coverage. Multiple RF mikes would in-
                With a group of mobile units such as            communications internal, but without        crease audio mobility. A lightweight,
                described, the technique known as               sync generators. By stripping mobile        miniature, quadraplex, high -band tape
                "marriage," is frequently used, where-          units of cameras, sync generators, and      machine is available. With this new
                by a number of units are used, and one          remote amplifiers and by utilizing stu-     hardware, we are looking forward in
                unit switches all cameras and tape ma-          dio cameras as well, we can come up         the near future to rebuilding our single -
                chines as necessary. Normally, the sync         with combinations to meet a large va-       camera units. The state -of -the art has
                generators of the slave units are gen-          riety of situations. Our goal. of course,   advanced so much in the past four
                locked to the primary unit. Audio is            is to make maximum utilization of ex-       years since they were built, that they
                usually handled by the primary unit.            pensive equipment, and not having a         are looking very obsolete to us!

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