MAN Tool Catalog. Powerful Tools to Fit Every Job.
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Tool Catalog Powerful tools to fit every job
Dear Readers, Our customers are at the center of all our interests and the focus in everything we do! We endeavor to optimize and enhance our performance to add value to your asset in the field of Marine Propulsion or Power Plant application. It is our clear target to deliver reliable premium services and products to all our customers worldwide. To support this goal, we can provide reliable and tested high-quality tools for efficient and, most import- antly, safe operation. Please feel free to browse through our new tool catalogue and discover what MAN can offer as a support to your business. Wayne Jones Senior Vice President - Business Unit After Sales
Introduction
MAN Diesel & Turbo SE, based in Augsburg, Germany, is the world‘s
leading supplier of large diesel engines and turbomachinery for maritime
and stationary applications.
The company develops 2-stroke and 4-stroke The range of products and services offered by MAN Die-
engines, which are manufactured either by MAN Diesel sel & Turbo includes complete marine drive systems, tur-
& Turbo or by licensees. The company also generates bomachinery trains for both the oil and gas industries and
power outputs of between 450 kW and 87 MW. In process engineering, as well as turnkey power plants.
addition, MAN Diesel & Turbo develops and produces
gas turbines of up to 50 MW, steam turbines of up to The MAN PrimeServ brand provides customers around
150 MW and compressors with volume flows of up to the world with after-sales services. The company ope-
1.5 mill. m³/h and pressures of up to 1000 bar. Turboch- rates more than 100 international locations, notably in
argers, controllable pitch propellers, gas engines and Germany, Denmark, France, Switzerland, the Czech
chemical reactors supplement the product portfolio. Republic, Italy, India and China.
3
Content
1. Standard tools 5–18 4. Engine tools and devices 37–72
1.1 Hand tools 7–13 4.1 Engine type 48/60B 39
1.1.1 ToolCar 7 4.2 Engine type 51/60DF 40
1.1.2 Fastening tools – Basic 8 4.3 Engine type 32/44CR and
1.1.3 Fastening tools – Pliers 9 an example of a metal cabinet 41-42
1.1.4 Measuring – Files 10 4.4 T
ool boxes and panels
1.1.5 Striking tool 11 48/60B and 51/60DF 43–55
1.1.6 Measuring instrument 12 4.5 Tool boxes and panels 32/44CR 56-69
1.1.7 Tool box 13 4.6 Mounting and turning device 70
1.2 Electronics 14–16 4.7 Hydraulic tools 71–72
1.2.1 Alubox “Portable Aluminum Box” 14
1.2.2 Tools 15 5. Personal safety equipment 73–80
1.2.3 Measuring tools 16 5.1 Safety pack 75-76
1.3 Electronic tools assortment 17 5.2 Eye and respiratory protection 77
1.4 SaCoSone Toolbox 18 5.3 Hearing protection 78
5.4 Hand protection 79
2. Special tools 19–29 5.5 Head protection 80
2.1 Electronic firing pressure gauge 21
2.2 Injector nozzle test stand 22 6. Merchandise 81-82
2.3 Ultrasonic cleaning device 23-24
2.4 Fiberscope 25 7. Consumables 83–90
2.5 Digital pocket pressure gauge 26 7.1 PrimeServLube 85
2.6 Cylinder liner measuring device 27 7.2 PrimeServClean 86
2.7 Protecting band 28 7.3 PrimeServGran 87
7.4 PrimeServProtect 88
3. Specialized tool machines 29–36 7.5 PrimeServ Consumables Kit 89-90
3.1 Mobile pneumatic honing device 31-32
3.2 Pneumatic stationary honing device 33 8. Appendix 91-94
3.3 Electric valve seat turning machine 34 8.1 General Sales Conditions 91-93
3.4 Electric valve grinding machine 35 8.2 Index 94
3.5 Pressure pipe grinding tool 36
Tool Catalogue 4
Standard tools
Standard tools
For each challenge, the perfect tool.
All over the world, MAN employees are working screwdriver, a proper pair of pliers or an appropriate
24 hours a day to meet the high requirements for measuring instrument. Well-balanced equipment
a hassle-free operation of your engines. Therefore, forms the basis for flexibility and e
fficiency with each
you can rely on a selection of high-quality tools that new task. With our specially tailored assortment of
satisfy any requirement, no matter if it is a specific tools, you are always prepared for the next challenge.
5 Tool Catalog
Standard tools
1. Standard tools 5–18
1.1 Hand tools 7–13
1.1.1 ToolCar 7
Standard tools
1.1.2 Fastening tools – Basic 8
1.1.3 Fastening tools – Pliers 9
1.1.4 Measuring – Files 10
1.1.5 Striking tool 11
1.1.6 Measuring instruments 12
1.1.7 Tool box 13
1.2 Electronics 14–16
1.2.1 Alubox “Portable Aluminum Box” 14
1.2.2 Tools 15
1.2.3 Measuring tools 16
1.3 Electronic tools assortment 17
1.4 SaCoSone Toolbox 18
Tool Catalog 6
1.1 Hand tools
Standard tools
1.1.1 ToolCar
ToolCar
Item description Catalog no.
Roller cabinet ToolCar, incl. assorted drawers 1 - 9. See pages 8 to 12 for details. 009.762
Roller cabinet ToolCar only, 9 empty drawers. See pages 8 to 12 for optional content. 009.786
Plywood worktop with bench vice mount 009.787
Multiplex-worktop perforated
Bench vice 120 mm
Screws, DIN 933 A8.8 Zn M12X55
Nut, DIN 934 Zn M12
Washer, DIN 9021 Zn 13
7 Tool Catalog
1.1 Hand tools
Standard tools
1.1.2 Fastening tools – Basic
Drawer 1 Drawer 2
A B C D E
ToolCar content drawer 1
Item description Catalog no.
A. Sockets set 1/2", 12 pieces 009.811
B. Torx screwdriver set, 7 pieces TX 6-20 000.431
C. Screwdriver set, 8 pieces (Blades / Phillips) 000.396
ToolCar content drawer 2
Item description Catalog no.
D. Double ended ring spanner set, 10 pieces 000.228
(6x7 - 8x9 - 10x11 - 12x13 - 14x15 - 16x17 - 18x19 - 20x22 - 21x24 - 27x30)
E. Combination spanner set, 9 pieces (5,5 - 7 - 8 - 10 - 13 - 16 - 17 - 18 - 19) 000.229
Tool Catalog 8
1.1 Hand tools
Standard tools
1.1.3 Fastening tools – Pliers
Drawer 3 Drawer 4
A B C D E F
ToolCar content drawer 3
Item description Catalog no.
A. Micro screwdriver set, 12 pieces (Electronics slot-head screwdriver size 1.2 - 1.5 - 2 - 2.5; 000.397
Philllips electronics screwdriver size 00-0-1; electronics hexagon screwdriver size 0.9 - 1.3 - 1.5 - 2 - 2.5)
B. Chisel, taper pin punch, and pin punch set, 11 pieces (Cold chisel 200 mm size 200; Cross-cut chisel 001.660
200 mm size 200; taper pin punch size 3, 4; pin punch size 2, 3, 4, 5, 6, 8; engineer‘s
hammer size 300)
C. Bits set, 67 pieces size M; bit-holding screwdriver with quick-change chuck for ¼" bits; small parts bin 009.789
75×75 mm size 26/1; small parts bin 150×75 mm size 26/2)
ToolCar content drawer 4
Item description Catalog no.
D. Pliers set, 4 pieces (Water pump pliers size 250; Side cutter size 160; snipe-nose pliers size 200; 002.193
Combination pliers size 180)
E. Precision circlip pliers set, 6 pieces (Size J0-J1-J2/Gr. A0-A1-A2) 002.125
F. Set of shears and snips, 4 pieces (shears size 130, heavy duty scissors size 210) 009.788
9 Tool Catalog1.1 Hand tools
Standard tools
1.1.4 Measuring – Files
Drawer 5 Drawer 6
A B C D E
ToolCar content drawer 5
Item description Catalog no.
A. Workshop accessory set, 6 pieces (Universal trimming knife; snap-off blades, pack of 10; marker pen 009.790
size R; small parts bin size 26/2; LED torch grey;Comfort safety glasses)
B. Measuring tools set, 7 pieces (Caliper size 150; try square size 150×100; Steel rule size 300; Tape 009.792
measure size 2.5; plastic ruler 2 m size 2; scriber; spirit level size 300)
C. Inspection toolkit, 5 pieces (Magnetic retriever with LED lamp; claw retriever size 500; telescopic 009.791
inspection mirror size 30; LED torch grey; tweezers size N)
ToolCar content drawer 6
Item description Catalog no.
D. Precision key files & PUK saw set, 9 pieces (Key file set, 6 pieces; diamond wet stone size D25; 009.793
PUK saw, adjustable (12 pieces); pack of saw blades, metal)
E. Workshop file set, 5 piece (size 200; wire brush size 3; file card size 100×25) 009.794
Tool Catalog 101.1 Hand tools
Standard tools
1.1.5 Striking tool
Drawer 7 Drawer 8
A B C I J K L N
D E
M
F G H O
ToolCar content drawer 7 ToolCar content drawer 8
Item description Catalog no. Item description Catalog no.
A. Pozidriv screwdriver with I. Engineer´s hammer with
000.403 000.694
2-component Santoprene handle 1 handle protection collar, 200 g
B. Pozidriv screwdriver with J. Engineer´s hammer with
000.404 000.693
2-component Santoprene handle 2 handle protection collar, 300 g
C. Pozidriv screwdriver with K. Club / sledgehammer, 1,5 kg 000.695
000.405
2-component Santoprene handle 3 L. Rubber mallet A200 000.682
D. Three-edge hollow scraper, M. Pair of soft leather work gloves,
009.795 009.799
150 mm CE 2133 11
E. Flat scraper, 150 mm 009.796 N. Saw blade set ”Puk”,
009.801
F. Small pipe cutters 009.798 12 pieces metal (312) 32 TPI PUK
G. Compound action revolving O. Workbench hand brush coconut,
002.199 009.802
punch pliers length 420 mm
H. Corner pipe wrench,
000.397
1.1/2 inches VBW
11 Tool Catalog1.1 Hand tools
Standard tools
1.1.6 Measuring instruments
Drawer 9
C
A
B
E
D F
ToolCar content drawer 9
Item description Catalog no.
A. Measuring tool set with vernier caliper and external micrometer, 6 pieces 009.757
B. Magnetic measuring stand with fine adjustment 0 009.803
C. External micrometer set, 0–100 mm 009.758
D. Internal micrometer set, 50–300 mm 009.760
E. Thread cutting set with tap sets (M3-12), 3 pieces 009.761
F. Dial gauge 009.444
Tool Catalog 121.1 Hand tools
Standard tools
1.1.7 Tool box
Tool box
Item description Catalog no.
1 Double ring spanner DIN837 - B-8X10,
All Tool box, complete 004.022 B-13X17, B-19X22, B-24X27, B-30X32,
B-36X41
1 Tool box 530X200X200 empty
1 Spanner DIN3110 - 6X7, 8X10, 11X14,
2 File handle 3, 100-150 mm
13X17, 19X22, 24X27, 30X32, 36X41
3 File handle 4, 200-250 mm 1 Screwdriver with hexagon steel DIN911 -
1 Hammer 32 4, 5, 6, 8, 10
1 Center punch DIN7250 - 4X120 1 Extension piece DIN3123 - B12,5X125,
1 Punch B3, B5 B12,5X250
1 Bolt chisel DIN6458 - 125 1 Box spanner insert DIN3124 - 10X12,5,
1 Bolt chisel DIN6451 - 200 11X12,5, 13X12,5, 14X12,5, 17X12,5,
1 Chisel DIN6453 - A150, A200 19X12,5, 22X12,5, 24X12.5, 27X12,5,
30X12,5, 32X12,5
1 Drive bolt D=30
1 Screwdriver with hexagon steel 8, 10,
1 Circle snips 350
13 mm
1 Front cutting nippers 180 mm long 1 Cross handle DIN3122 - A12,5
1 File DIN7261 - A150/1, A250/1, A300/1, 1 Ratchet DIN3122 -D12,5x266
A250/3, A200/3, E300/1, C300/3,
F200/1, F300/1 1 Workshop angle DIN875 - A150x100-1
1 Flat scraper DIN8350 - A160 1 Spirit level
1 Three-square scraper DIN8350 - C150 1 File brush 110X4
1 Saw bow 300mm AM6 1 Padlock
10 Hand saw blade DIN6494 - A300X13X24 1 Safety goggles
1 Combination pliers DIN5244 - 200 1 Compass
1 Gripping pliers DIN5231 - 250 1 Pipe cutter 1/8 - 3/8
1 Pliers 1 Insert for hexagon socket DIN7422 -
6X12,5, 8X12.5, 10X12.5, 14X12.5
1 Marking pin
Double ring spanner DIN838 - 12X14, Inner hexagon-insert DIN7422 - 5X12,5,
1 1
13X17, 19X22, 24X27, 30X32 12X12.5
13 Tool Catalog1.2 Electronics
Standard tools
1.2.1 Alubox
Portable Aluminum Box
The tool box „eToolsBox“ contains measuring and hand tools not only for tasks on
engines but also for the entire technical facilities and installations onboard.
The compact design of this trolley allows quick access to all Standard Make
necessary tools, while offering a handy set of tools for all trou- The tool box stacks of four layers with tool in an aluminum box.
bleshooting tasks. This high-quality tool set is regularly used Weight: 25 kg
by our experienced service specialists.
Attributes The different layers can be ordered
Foldable handle and wheels for easy handling and transport separately on request.
Shock-resistant to avoid transport damage
Customized foam inlays for each tool layer make for a quick
overview of the complete tool set Alubox
Saves time for searching missing tools Item description Catalog no.
Highly accurate measuring tools for testing and
signal simulation
Alubox, complete set TPK.0001
All important tools included, reducing the
response time for service jobs
Tool Catalog 141.2 Electronics
Standard tools
1.2.2 Tools
Alubox, Layer 1 Alubox, Layer 2
Item description Catalog no. Item description Catalog no.
Layer 1, complete on request Layer 2, complete on request
Adjustable spanner, 6" Fluke Process Calibrator 754,
Adjustable spanner, 8" (accessory, charging station,
Hexagon key L-wrench set and charger in layer 3)
with ball point and retainer ball Fluke Scope Meter 190 Series II,
chrome-plated 9 (charger in layer 3)
Torx key L-wrench set with retainer Fluke Pliers /current clamp i30s (20A),
function, 9 pieces (cable in layer 3)
Scissors for metal shield, 115mm Fluke Battery for Process
Combination pliers chrome-plated, Calibrator BP7235
VDE insulated, 180 mm Fluke multimeter 87-V,
Flat nose pliers, chrome-plated, VDE measuring cable
insulated, 160 mm
Snipe nose pliers, straight insulated,
VDE, 200 mm
Snipe nose pliers, angled insulated,
VDE, 200 mm
Side cutter, chrome-plated, insulated,
VDE, 160 mm
Water pump pliers, VDE grips,
250 mm
Crimping tool for terminal sleeves,
10 mm²
Wire stripper, 6 mm²
Stanley Cutter knife
15 Tool Catalog1.2 Electronics
Standard tools
1.2.3 Measuring tools
Alubox, Layer 3 Alubox, Trolley
Item description Catalog no. Item description Catalog no.
Layer 2, complete on request Trolley for Alubox on request
Fluke 700 PTP-1 test pump Cable set
Fluke 700 P07 Pressure module Aluminium Box, midi
Fluke Charging station BC7217,
accessory for process calibrator
Charger for charging station BC7217,
accessories for process calibrator
Charger for Fluke Scope meter
Woodward control tool
Cable set
Accessories for Fluke Scope meter
Tool Catalog 161.3 Electronic tools assortment
Standard tools
A
B
TSA locks GT-Line
Electronic tools
Item description Catalog no.
A. Electronics tool kit, 119 pieces, loose assortment 009.804
B. Service tool case ”Turtle”, made of HDPE with wheels and TSA locks GT-LINE 009.805
17 Tool Catalog1.4 SaCoSone Toolbox
Standard tools
Hard- and software
SaCoSone Toolbox
The SaCoSone Toolbox comprises the necessary hardware and software for uploading
software on SaCoSone devices (control module, gateway module, etc.) and indicating or
altering parameter values. The Toolbox includes a user guide for the SaCoSone Toolbox.
The SaCoSone hardware contains: The SaCoSone Software:
1. MAN service stick (special USB stick) SaCoSone DEVICE MANAGER
The software tool used to back up the application software
2. SaCoSone expert token of SaCoSone PLC modules and to restore the application
software on spare part modules.
3. Notebook
SaCoSone EXPERT
4. Power supply for notebook The software tool used for the indication and modification of
permissible parameters from SaCoSone PLC modules.
5. Set of power supply adapters
6. Set of cables, comprising: SaCoSone Toolbox
PEAK PCAN-Dongle
TM
Item description Catalog no.
CAN-Adapter cable
Ethernet cable with M12-industrial connector (required
SaCoSone Toolbox 015.020.140-63CB7
for connection of SaCoSone Expert to display modules)
Tool Catalog 18Special tools
Special tools
A custom-made special tool
for an optimal solution.
Sometimes standard tools are not sufficient to solve a task values right at your work place. All tools, for example high-
and high-quality specialty tools are required. In the next tech fiberscope or measurement instruments, have been
section, you will find the right tool for specific tasks, such selected by our highly-experienced engineers and will meet
as inspecting your engine optically or analyzing measuring all of your technical requirements for solving a task.
19 Tool CatalogSpecial tools
2. Special tools 19–29
2.1 Electronic firing pressure gauge 21
2.2 Injector nozzle test stand 22
Special tools
2.3 Ultrasonic cleaning device 23-24
2.4 Fiberscope 25
2.5 Digital pocket pressure gauge 26
2.6 Cylinder liner measuring device 27
2.7 Protecting band 28
Tool Catalog 202.1 Electronic firing pressure gauge
Special tools
The standard model Electronic Firing Pressure Gauge Box spanner (socket wrench)
replaces the mechanical indicator. The device can record The socket wrench is used to open and close the indexing
several pressure measurements in succession. valve.
The Electronic Firing Pressure Gauge HLV2000 offers Details
extended features, for instance, displaying the maximum pres- To ensure the correct functioning of the indexing valve, the
sure or measurement graph on the LCD screen. Additionally, valve needs to be opened in order to examine the ignition
all pressure values of a graph can be determined. and compression pressure with an electronic firing pressure
gauge. After collecting all necessary data, the indexing valve
Benefits will be closed with the box spanner.
The device automates all calibrating and set-up operations.
Electronic firing pressure gauge
Quantity Item description Catalog no.
1 Electronic firing pressure gauge 300E for execution without CoCoS-EDS 419.027
1 Electronic firing pressure gauge 250E for execution with CoCoS-EDS 419.015
1 Electronic firing pressure gauge 250E for execution without CoCoS-EDS 419.019
1 Box spanner 419.011
1 Maihak indicator 419.351
21 Tool Catalog2.2 Injector nozzle test stand
Special tools
The injector nozzle test stand is designed for testing conven- controlled activation of an injector or gas valve in conjunction with
tional and common rail injector nozzles of large diesel engines. a corresponding test bed like the NTB5.
Use the injector nozzle test stand to verify the shape and atomiz-
ation of the injected test fluid and to leak test the needle seating. Details
The Injection Tester allows the inspection of the spray pattern,
Benefits which gives a conclusion about the rate of wear and offers the
A solid construction enables loosening and tightening possibility to check the function of an existing flow limiter. In
of the nozzle cap nut directly on the test stand. addition, a sequence mode permits a predefined number of
injections. The total Quantity of the injected fuel/anticorit can be
The Injection Tester has been designed as an electrical used to identify blocked or closed vents. The IT is powered by an
stand-alone test system for these engine injectors. It allows the external supply which can be used with almost all line voltages.
Injector nozzle test stand
Quantity Item description Catalog no.
1 Injector nozzle test stand 48/60B; 51/60DF 221.222
1 Injector nozzle test stand L,V32/40DF 221.196
1 Injector nozzle test stand L,V32/40 221.197
1 Injector nozzle test stand L,V32/40CR 221.195
1 Injector nozzle test stand L40/54 221.200
1 Injector nozzle test stand L58/64 221.202
1 Injector nozzle test stand L,V48/60+B+CR 221.201
1 Injection Tester 009.735
Tool Catalog 222.3 Ultrasonic cleaning device
Special tools
Box top view level 1 Box top view level 2
23 Tool Catalog2.3 Ultrasonic cleaning device
Special tools
The ultrasonic cleaning device can be used for the outlet there is a bar oscillator that receives the power. The
cleaning of exhaust valves, cylinder heads and other engine maximal power of the cards can be adjusted according to the
components in dip tanks. With PrimeServ ultrasonic equip- engine size.
ment you can remove heavy fuel oil, carbon deposits and
other sediments.
PrimeServ also offers specialized cleaning fluids for use
The ultrasonic cleaning device is a generator that consists of with the ultrasonic cleaning device. Please see the
one carrier case and two module cards with outlets. For each PrimeServClean section at the end of this catalog.
Ultrasonic cleaning device
Quantity Item description Catalog no.
1 Ultrasonic cleaning device V48/60B; TCA88-attachment on coupling side;
322.120
number of cylinder 12,14,16,18
1 Ultrasonic cleaning Inter cooler bundle integrated;
322.083
Case (3 parts) 48/60B
1 Ultrasonic cleaning device 58/64 322.082
1 Ultrasonic cleaning device 32/44CR 322.113
1 Ultrasonic cleaning device 40/50 322.090
Tool Catalog 242.4 Fiberscope
Special tools
The industry fiberscope IF8C5-20 can be used for Benefits
internal controls of the pipelines, machines and components. The fiberscope offers high resolution and delivers sharp
The fiberscope is ideal for inspecting: images. The tool also allows a wide variety of viewing
angles and directions in one device.
Engines’ insights of vehicles, aircraft and ships
Water supply and drainage pipes
Machines such as pumps
Restricted areas (e.g. tanks)
Operating conditions of machines
Fiberscope
Quantity Item description Catalog no.
1 High-efficiency light source ILH-2A 101.133
1 Industry fiberscope IF8C5-20 101.134
1 Lense 101.135
1 Joint-tripod 101.136
1 Endoscope mount 101.137
1 Case 101.175
1 Guide pipe 101.130
1 Guide pipe 101.128
1 Case for ILH-2A and IF8C5-20 101.138
1 CCD colour camera TKC-1481 101.139
25 Tool Catalog2.5 Digital pocket pressure gauge
Special tools
Benefits
The digital pocket pressure gauge Easy operation
is a hand-held unit with an integrated Practice-oriented accuracy
Analog signal output
sensor and 2 measuring ranges (dual
Push-button zeroing
range). Suitable for measuring crankcase Selectable low-pass filter
Pressure connection by quick-action couplings
pressure, intake air pressure, charging
Long battery life
air differential pressure and exhaust gas Sealed case
back pressure. Attention
Measuring of exhaust gas back pressure is only
possible by using a special connector!
Digital Pressure gauge
Quantity Item description Catalog no.
1 Digital pocket pressure gauge 009.090
Tool Catalog 262.6 Cylinder liner measuring device
Special tools
With the measuring instrument you are always able
to measure the cylinder liners at the same positions.
Details
Because cylinder liners are not worn out evenly along the a possible replacement of the cylinder liner is necessary. The
friction surface, they are to be checked within the scope of instrument consists of a measuring rail with pre-defined mea-
maintenance and repair work. Regular checks provide a basis suring points and a diameter gauge.
for optimizing the operating conditions and deciding whether
Cylinder liner measuring device
Quantity Item description Catalog no.
1 Measuring device for cylinder liner 48/60 050.095
1 Measuring device for cylinder liner 48/60B 050.162
1 Measuring device for cylinder liner 32/40, 32/40CD, 32/40DF, 32/40GH 050.164
1 Measuring device for cylinder liner 32/44 050.097
1 Measuring device for cylinder liner 32/40PGI 050.180
1 Measuring device for cylinder liner 32/44 050.196
1 Measuring device for cylinder liner 32/40G 050.255
1 Measuring device for cylinder liner 32/44CR, 32/44K 050.227
1 Measuring device for cylinder liner 51/60DF, 51/60 050.243
1 Measuring device for cylinder liner 51/60DF 050.244
1 Measuring device for cylinder liner 28/33D 050.249
1 Measuring device for cylinder liner 35/44G 050.272
1 Measuring device for cylinder liner 35/44DF 050.278
1 Measuring device for cylinder liner 35/44G TS 050.295
1 Measuring device for cylinder liner 32/44CR TS 050.300
1 Measuring device for cylinder liner 58/64, 58/64CD 050.094
1 Measuring device for cylinder liner 40/50 050.096
27 Tool Catalog2.7 Protecting band
Special tools
Crankshaft-protection
This strap protects the crankshaft pin from damage when the
running gear is dismantled.
Protecting band
Quantity Item description Catalog no.
1 Protecting band for L-Engine 020.044
1 Protecting band for V-Engine 020.048
Tool Catalog 28Special tools
Specialized tool machines
A reliable machine
for the best possible results.
The following section covers our reliable machine tools. highest qualitative standards and are characterized by
Whether you need a valve seat refacing machine or a a long life cycle.
honing machine our machine tools are available for vari- All products are made in Germany and have been carefully
ous fields of application. All listed machine tools fulfill the selected by experienced engineers.
29 Tool Catalog . Special toolsSpecial tools
Specialized tool machines
3. Specialized tool machines 29–36
3.1 Mobile pneumatic honing device 31-32
3.2 Pneumatic stationary honing device 33
3.3 Electric valve seat turning machine 34
3.4 Electric valve grinding machine 35
3.5 Pressure pipe grinding tool 36
Tool Catalog . Special tools 30Specialized tool machines
3.1 Mobile pneumatic honing device
Description
The mobile cylinder liner honing device is designed for preci- supply to the stone pressure actuators. When air supply to
sion honing of cylinder liners up to 640 mm in diameter, either the stone pressure actuators is shut off, the stone holders will
directly on the engines or on a stationary base in workshops. be retracted so that vertical scratches in the cylinder liner wall
The Honing Machine is exclusively powered by air. Stone can be avoided when the honing head is removed from the
pressure is also infinitely variable through regulation of air cylinder liner bore.
31 Tool CatalogSpecialized tool machines
3.1 Mobile pneumatic honing device
Mobile pneumatic honing device
Quantity Item description Catalog no.
1 Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18; engine type 48/60B 050.136
1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9; engine type 48/60B 050.087
1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9, connection on airsystem 6–7 bar;
050.114
engine type 58/64, 58/64CD
1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9;
050.115
connection on air main circuit 6–7 bar; engine type 40/50
1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9;
050.131
connection on airsystem 6–7 bar; engine type 32/40CD
1 Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18;
050.152
connection on air main circuit 6-7 bar; engine type 32/40CD, 32/40DF, 32/40PGI
1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9, 10,
050.257
connection on air main circuit 6-7 bar with air chain hoist; engine type 32/44CR
1 Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18,
050.258
connection on air main circuit 6–7 bar with air chain hoist, Motortyp 32/44CR
1 Pressure regulator 30 Bar-R 1/2" 050.240
Set of honing stones for honing device consist of:
6 Honing stone 120X16X13 009.669
6 Honing stone 20X16X13 009.670
1 Pneumatic honing device for the cylinder liners type S47/65-LB1; Cyl.: 6, 7, 8, 9;
050.123
engine type 58/64, 58/64CD (*)
1 Pneumatic honing device for the cylinder liners type S47/65-LB1; Cyl.: 6,7,8,9;
050.139
engine type 58/64, 58/64CD (*)
Set of honing stones for honing device (*)
58/64,58/64CD, 32/40CD, 32/40DF, 32/40PGI, 32/44CR, 48/60B consist of:
8 Honing stone 120x16x13 009.669
8 Honing stone 20x16x13 009.670
* = requires a quantity of 8 honing stones
Tool Catalog 32Specialized tool machines
3.2 Pneumatic stationary honing device
Description
Cylinder liners require rehoning when piston rings are replaced
or after the maintenance interval has expired. Honing will res-
tore the original state of roughness of the cylinder liner running
surface. This roughness is necessary to ensure a sufficiently
thick and properly adhering lubricating film.
Benefits
Disassembling the cylinder liner is not required
Consistently honing possible through guiding arm
Honing device is self-centering and demountable
Details
While the original micro geometry can largely be restored, the
wear profile, the macro geometry of the cylinder liner, cannot
be altered. This work can be done with a pneumatic honing
device.
The pneumatic powered honing arms offer a large
number of possible variants of liner bore diameters
(for engine 48/60 with cylinder diameter > 320 mm).
This honing device is positioned and operated
directly over the incorporated cylinder liners (same
for V-machine).
Pneumatic stationary honing device
Quantity Item description Cylinder diameter Catalog no.
1 Pneumatic stationary honing device 320 mm 050.312
1 Pneumatic stationary honing device 350 mm 050.313
1 Pneumatic stationary honing device 450 mm 050.314
1 Pneumatic stationary honing device 480 mm 050.315
1 Pneumatic stationary honing device 490 mm 050.316
1 Pneumatic stationary honing device 510 mm 050.317
1 Pneumatic stationary honing device 580 mm 050.318
33 Tool CatalogSpecialized tool machines
3.3 Electric valve seat turning machine
Description
If the manual regrinding with grinding paste of valve seats with surface grinding or form cutting and provides a flawless
small deficiencies does not produce an acceptable outcome, concentric seating surface texture for a perfect valve seal.
a mechanical machining with an electric valve seat turning
machine will be necessary. Benefits
Ultimate combination of accuracy, finish, speed and versatility.
The valve seat is refaced to the preset depth by the simul- The adapter head is attached to the gear head by two bolts
taneous application of both a rotary and a transverse feed and can therefore be easily replaced. An exchangeable adap-
motion to the carbide or CBN cutting insert. This lathe-type ter head with a built-in slide way for cutting-tool travel ensures
refacing action eliminates the high and low spots normal to a precise seat angle eliminating faulty setting operations.
Electric valve seat turning machine
Quantity Item description Catalog no.
1 Electrical valve seat turning machine maker VD4E, AC 230 V (+/- 10%),
113.251
50-60 Hz 48/60B, 48/60CR
1 Electrical valve seat turning machine maker VD4E, AC 120 V (+/- 10%), 50-60 Hz 48/60B,
113.252
48/60CR
1 Electrical valve seat turning machine maker VD4E, AC 277 V (+/- 10%) 48/60B, 48/60CR 113.253
1 Electrical valve seat turning machine maker VD4E, AC 120 V (+/- 10%) 48/60B, 48/60CR 113.259
1 Electrical valve seat turning machine maker VD4E, AC 230 V - 277V (+/- 10%), 50-60 Hz
113.260
48/60B, 48/60CR
Tool Catalog 34Specialized tool machines
3.4 Electric valve grinding machine
Description Details
The valve grinding machine features a unique combination The machine is equipped with maintenance-free, permanently
of self-centering steadying and collet chucking to ensure the sealed and lubricated grinding spindle and headstock.
ultimate in valve refacing accuracy. If the regrinding of valve co-
nes exhibiting small deficiencies using grinding paste does not
produce an acceptable outcome, a mechanical regrinding with
the electric valve cone grinding machining will be necessary.
Electric valve grinding machine V48/60CR
Quantity Item description Catalog no.
Electric valve cone grinding machine without collet chuck typ VKM 3.1
1 for three- phase AC 230V (±10%), 50/60Hz 113.242
1 for three- phase AC 277V (±10%), 50/60Hz; with adapter transformer 113.243
1 for three- phase AC 400V (±10%), 50/60 Hz 113.244
1 for three- phase AC 480V (±10%), 50/60 Hz; with adapter transformer 113.245
1 for three- phase AC 690V (±10%), 50/60 Hz; with adapter transformer 113.246
1 Collet chuck for valve cone grinding machine VKM 3.1 and VKM 3.0 982.41.A
1 Spare part set for valve cone grinding machine VKM 3.1 and VKM 3.0 113.258
Grinding wheel 113.321/113.258-1
Spare dressing diamond 113.322/113.258-3
Coolant concentrate (5 ltr.) 113.323/113.258-5
1 Imbalance generator for valve cone grinding machine VKM 3,1 and VKM 3.0 113.299
35 Tool CatalogSpecialized tool machines
3.5 Pressure pipe grinding tool
Description
This high quality and easy-to-use grinding machine
enables regrinding of the seats on the fuel injection
pipes in the event of sealing problems for all ship,
energy, auxiliary, and test bed applications.
Pressure pipe grinding tool
Quantity Item description Catalog no.
1 Pressure pipe grinding tool 32/40 434.042
1 Pressure pipe grinding tool 40/54 434.043
1 Pressure pipe grinding tool 48/60 434.044
1 Pressure pipe grinding tool 58/64 434.045
Tool Catalog 36Engine tools and devices
Engine tools and devices
Quality engine-specific tools with robust
storage solution – safe and convenient.
A reliable and safely-stored assortment of tools is essential Furthermore, this concept allows for convenient extracti-
for off-shore operations. With our tool panels and boxes, on of the tools. All this ensures that you can rely on your
every tool has its set place. The panels are attached to quality tools and a safe work process, even under extreme
the wall, making it easy to recognize if a tool is missing. off-shore conditions.
37 Tool CatalogEngine tools and devices
Engine tools and devices
4. Engine tools and devices 37–72
4.1 Engine type 48/60B 39
4.2 Engine type 51/60DF 40
4.3 Engine type 32/44CR and
an example of a metal cabinet 41-42
4.4 Tool boxes and panels
48/60B and 51/60DF 43–55
4.5 Tool boxes and panels 32/44CR 56-69
4.6 Mounting and turning device 70
4.7 Hydraulic tools 71–72
Tool Catalog 384.1 Engine type 48/60B
Engine tools and devices
Tool panels and boxes Note
The panels and boxes for hydraulic tools in this section are Further panels and boxes are also available for the following
designed for the following versions of the engine type 48/60B: versions of the engine type 48/60B:
Engine mounting / grounding: cone (elastic),
Engine mounting / grounding: rigid / semi-elastic oblique (elastic)
Injection: Conventional Injection: Common rail
Emission regulations: Tier I Emission regulations: Tier II
Number of cylinders: 12, 14, 16, 18 Number of cylinders: 6, 7, 8, 9
Tool panels and boxes for engine type 48/60B
Quantity Item description Catalog no.
1 Tool basic panel No. 1.1 on request
1 Tool basic panel No. 2 004.037
1 Tool basic panel No. 3 004.038
1 Tool basic panel No. 4 004.039
1 Tool basic panel No. 5 004.040
1 Tool basic panel No. 6 004.041
1 Tool basic panel No. 7 004.042
1 Tool box No. 1 004.043
1 Tool box No. 2 004.044
1 Tool box No. 3 004.045
1 Tool box No. 4 004.046
1 Tool box No. 5 004.047
12 Square steel
7 Square pipe
42 Cylindrical screw 004.048
7 Plate
7 Plate
All Set of tool panels and tool boxes for 48/60B 009.678
39 Tool Catalog4.2 Engine type 51/60DF
Engine tools and devices
Tool panels and boxes Note
The hydraulic panels and boxes in this section are designed for Further panels and boxes are also available for the following
the following versions of the engine type 51/60DF: versions of the engine type 51/60DF
Engine mounting / grounding: rigid / semi-elastic Engine mounting / grounding: cone (elastic), oblique (elastic)
Number of cylinders: 12, 14, 16, 18 Number of cylinders: 6, 7, 8, 9
Tool panels and boxes for engine type 51/60DF
Quantity Item description Catalog no.
1 Tool basic panel No. 1.1 on request
1 Tool basic panel No. 2 004.037
1 Tool basic panel No. 3 004.038
1 Tool basic panel No. 4 004.039
1 Tool basic panel No. 5 004.040
1 Tool basic panel No. 6 004.041
1 Tool basic panel No. 7 004.042
1 Tool box No. 1 004.043
1 Tool box No. 2 004.044
1 Tool box No. 3 004.045
1 Tool box No. 4 004.046
1 Tool box No. 5 004.047
12 Square steel
7 Square pipe
48 Cylindrical screw 004.048
7 Plate
7 Plate
All Set of tool panels and tool boxes for 51/60DF 009.678
Tool Catalog 404.3 Engine type 32/44CR
Engine tools and devices
Tool panels and boxes
The panels and boxes for hydraulic tools in this section are de- Emission regulations: Tier I
signed for the following versions of the engine type 32/44CR: Number of cylinders: 6, 7, 8, 9, 10, 12, 14, 16, 18.
Tool panels and boxes for engine type 32/44CR
Quantity Item description Catalog no.
1 Tool basic panel No.1 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
1 Tool basic panel No.2 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
1 Tool basic panel No.3 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
1 Tool basic panel No.4 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
1 Tool basic panel No.5 Cyl.: 6, 7, 8, 9, 10
1 Tool basic panel No.5 Cyl.: 12, 14, 16, 18, 20
1 Tool basic panel No.6 Cyl.: 6, 7, 8, 9, 10
on request
1 Tool basic panel No.6 Cyl.: 12, 14, 16, 18, 20
1 Tool basic panel No.7 Cyl.: 12, 14, 16, 18, 20
1 Tool basic panel No.8 Cyl.: 12, 14, 16, 18, 20
1 Tool box No.1 Cyl.: 6, 7, 8, 9, 10
1 Tool box No.1 Cyl.: 12, 14, 16, 18, 20
1 Tool box No.2 Cyl.: 6, 7, 8, 9, 10
1 Tool box No.2 Cyl.: 12, 14, 16, 18, 20
12 Square steel Cyl.: 6, 7, 8, 9, 10
7 Square pipe Cyl.: 6, 7, 8, 9, 10
36 Cylindrical screw Cyl.: 6, 7, 8, 9, 10 004.048
6 Plate Cyl.: 6, 7, 8, 9, 10
6 Plate Cyl.: 6, 7, 8, 9, 10
12 Square steel Cyl.: 12, 14, 16, 18, 20
7 Square pipe Cyl.: 12, 14, 16, 18, 20
48 Cylindrical screw Cyl.: 12, 14, 16, 18, 20 004.048
8 Plate Cyl.: 12, 14, 16, 18, 20
8 Plate Cyl.: 12, 14, 16, 18, 20
All Set of tool panels and tool boxes for 32/44CR Cyl.: 6, 7, 8 ,9, 10 004.005
All Set of tool panels and tool boxes for 32/44CR Cyl.: 12, 14, 16, 18, 20 004.006
41 Tool Catalog4.3 Example
Engine tools and devices
Example metal cabinet
This Image show you an example of a metal cabinet that is included
with every tool panel. The tool panel and the cabinet will be customize
accordingly to your specific order.
Tool Catalog 424.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
43 Tool Catalog4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
Tool basic panel No.1.1 for engine types 48/60B and 51/60DF
Quantity Item description Catalog no.
1 Torque wrench 008.005
1 Torque wrench 008.011
1 Ratchet 008.023
1 Torque wrench 008.017
1 Torque wrench 008.029
1 Bolt driver m56x4 014.015
1 Grease lubricator 003.005
2 Ring screw M12 000.142
2 Ring screw M16 000.143
2 Ring screw M20 000.155
2 Ring screw M24 000.156
1 Cross slot-screw driver 000.401
1 Cross slot-screw driver 000.402
1 Passage 001.922
1 Passage 001.924
1 Passage 001.928
1 Screw driver insert shank 001.854
1 Screw driver insert shank 001.858
1 Socket spanner insert 001.843
1 Socket spanner insert 001.804
1 Step plate (3 parts)* 011.009
2 Closing device 020.045
1 Turning stone 021.201
1 Turning stone 021.202
1 Guide tube 021.032
1 Feeler sheet set 000.454
2 Hydr. Cylinder 009.075
1 Centering templet 021.203
1 Centering templet 021.204
All Tool basic panel 1.1, complete on request
*only by design of standard oil pan
Tool Catalog 444.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
Tool basic panel No. 2 for engine types: 48/60B and 51/60DF
Quantity Item description Catalog no.
1 Lifting and countersunk device; consists of items: 021.284
(1) Support 021.286
(1) Beam 021.287
(1) Beam 021.290
(2) Support 021.280
(2) Guide pipe 021.288
(2) Guide pipe 021.289
(6) Turning pin -
All Tool basic panel 2, complete 004.037
45 Tool Catalog4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
Tool basic panel No. 3 for engine types:
48/60B and 51/60DF
Quantity Item description Catalog no.
1 Fitting and removing
030.308
device; consists of items:
(1) Support 030.311
(1) Guide piece 030.308-7
(1) Support 030.308-20
(1) Support 030.309
(1) Tightening tool 002.552
2 Holding device 030.192
1 Suspension device 030.247
1 Fitting and removing
030.329
device; consist of items:
(1) Support 030.329-40
(1) But strap 030.329-70
(2) Support 030.329-55
(2) Support 030.329-60
(1) Tightening tool 002.522
1 Fitting and removing
030.501
device; consist of items:
(2) Holder 030.195
(1) Wire rope 030.231
(1) Rope guide 030.296
(1) Rope guide 030.225
(1) Rope guide 030.224
(2) Extension pipe 030.348
(2) Guide pipe 030.347
(2) Threaded piece 030.501-35
(1) Holding device 030.236
(2) Strut 030.503
2 Guide tube 030.210
1 Slide Tube 009.060
1 Holding device 030.323
All Tool basic panel 3,
004.038
complete
Tool Catalog 464.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
Tool basic panel No. 4 for engine types:
48/60B and 51/60DF
Quantity Item description Catalog no.
1 Endless sling band 034.119
1 Hand top 034.080
1 Ratched spanner 034.098
1 Piston ring expander 034.086
1 Piers for locking rings 002.165
1 Elongation 001.914
1 Socket spanner insert 001.796
1 Suspension device 034.092
1 Box spaner 034.129
1 Removing device for star-
161.020
ting valve, consist of items:
(1) Extension piece 161.020-4
(1) Intermediate piece 161.020-5
1 Socket spanner insert 001.768
2 Eye crew 000.146
1 Slot-angular screw driver 050.120
2 Assdembly pin 102.001
1 Box spanner 419.011
Supporting device, consist
434.047
of items:
Support 434.047-1
Elongation 001.914
Spanner plate 009.074
Pin spanner 434.029
All Tool basic panel 4,
004.039
complete
47 Tool Catalog4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
Tool basic panel No. 5 for engine types:
48/60B and 51/60DF
Quantity Item description Catalog no.
1 Removing device for seats 113.207
1 Fitting and removing device
113.206
for valve guide
1 Mounting device for seats 113.205
1 Set of gauge 000.455
1 Hollow position tightening
009.022
cylinder
3 Gauge 113.139
1 Touching up bow 114.033
1 Valve spring clamping
113.204
device
1 Fitting and removing device 200.104
(1) Eye screw 001.404
1 Clamping piece 200.055
1 Fitting and removal device
200.111
for fuel pipe
1 Fiting and removing device
200.115
for injection pump
(1) Support 200.115-1
(1) Wire rope with screw 200.127
1 Tightening device of
200.116
injection pump nuts
(1) Holding device for power
200.113
amplifer
(1) Supporting device 200.114
(1) Power amplifier 008.030
(3) Extension piece 001.915
(3) Hexagonal insert 001.801
1 Fitting and removing 200.128
device for fuel pipes
All Tool basic panel 5,
004.040
complete
Tool Catalog 484.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
Tool basic panel No. 6 for engine types:
48/60B and 51/60DF
Quantity Item description Catalog no.
1/cyl. Cover for inlet duct 055.143
1 Cleaning device 055.133
1/cyl. Bolt 201.018
1 Fitting and removing device
201.016
for spring to fuel pump
1 Fitting and removing device
221.179
for injection valve
1 Eye screw 001.412
1 Plastic container 002.706
1 Tightening chuck 002.701
40 Cleaning wire 002.723
40 Cleaning wire 002.722
1 Setting device for injection
221.180
valve
1 Pulling device for thrust
221.128
flange to injection valve
1 Supporting device for
torque spanner, consist of 221.192
items:
(1) Box spanner insert 001.771
(1) Universal joint 001.877
(1) Elongation 001.914
(1) Elongation 001.913
(1) Base plate 221.192-5
1 Suspension device for of
221.189
injection valve
1 Threaded pipe 221.189-1
1 Guide rod 221.189-2
All Tool basic panel 6,
004.041
complete
49 Tool Catalog4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
Tool basic panel No. 7 for enginge types:
48/60B and 51/60DF
Quantity Item description Catalog no.
1 Setting device; consist of
111.133
items:
(1) Box spanner 111.133-1
(1) Box spanner 111.133-2
1 Locating screw 111.131
1 Locating screw 111.132
1 Insert for hexagon socket
001.861
screw
1 Suspension device for
112.006
push rod
1 Pin 112.012
1 Pin 112.011
1 Insert for hexagon socket
009.167
screw
1 Extension piece 009.166
2 Holding device gauge bare 112.014
2 Guide bar 112.015
1 Ratchet 001.590
8 Protection hose 034.040
All Tool basic panel 7,
004.042
complete
Tool Catalog 504.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
Tool box No. 1 for engine types: 48/60B and 51/60DF
Quantity Item description Catalog no.
2 Hydraulic cylinder 009.010
2 Pressure piece 021.089
1 Restoring device 009.021
2 Socket disk 021.196
2 Tension screw 055.127
1 Slip device 009.026
2 Measuring device 009.052
2 High pressure angle piece 009.028
1 Spare seal rings for hydraulic cylinder 009.010 -
1 Spare seal rings for hydraulic cylinder 009.062 and 009.063 009.101
1 Spare seal rings for hydraulic cylinder 009.346 -
1 Spare seal rings for hydraulic cylinder 009.079 -
2 Turning pin dia 6 009.068
All Hydraulic box 1, complete 004.043
51 Tool Catalog4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
Tool box No. 2 for engine types: 48/60B and 51/60DF
Quantity Item description Catalog no.
2 Hydraulic cylinder 009.062
2 Hydraulic cylinder 009.063
2 Pressure piece 055.126
1 Set of tools for hydraulic cylinder 009.134
All Hydraulic box 2, complete 004.044
Tool Catalog 524.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
Tool box No. 3 for engine types: 48/60B and 51/60DF
Quantity Item description Catalog no.
2 Pressure piece 055.125
2 Sleeve 055.100
2 Pressure piece 020.046
2 Tension screw 020.047
All Hydraulic box 3, complete 004.045
53 Tool Catalog4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
Tool box No. 4 for engine types: 48/60B and 51/60DF
Quantity Item description Catalog no.
4 Hydraulic tightening device 009.346
4 Nut, fitted in tightening 030.205
4 Pressure piece 030.206
4 Pressure piece 101.018
1 Bag with spare parts for high pressure hose 009.120
All Hydraulic box 4, complete 004.046
Tool Catalog 544.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices
Tool box No. 5 for engine types: 48/60B and 51/60DF
Quantity Item description Catalog no.
4 Hydraulic cylinder 009.079
4 Pressure piece 021.195
All Hydraulic box 5, complete 004.047
55 Tool Catalog4.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool basic panel No. 1 for engine types:
32/44CR, Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
Quantity Item description Catalog no.
1 Torque spanner
008.181
9x12/5-60Nm
1 Torque spanner
008.183
14x18/60-320Nm
1 Torque spanner
008.185
14x18/300-800Nm
1 Tool holder 14x18-630 008.180
1 Change over ratched
008.200
½ "-9x12
1 Change over ratched
008.023
½ "14x18
1 Change over ratched
008.201
¾ "14x18
1 Transition part A25x20 001.924
1 Insert-type ring spanner 2 Eye bolt M8 000.171
008.024
14x18-SW24 2 Shackle A0, 6 002.452
1 Insert-type open end 1 Insert for hexagonal socket
008.192 001.854
spanner 14x18-SW41 screw 8x12,5
1 Extension piece B20x200 001.913 1 Insert for hexagonal socket
001.840
1 Extension piece B20x400 001.914 screw
1 Insert for hexagonal socket 1 Insert for hexagonal socket
001.858 001.856
screw 14x12,5 screw 10x12,5
1 Insert for hexagonal socket 1 Extension pipe 112.035
001.859
screw 17x12,5 1 T-Joint key 001.890
1 Screw driver with 1 Box spanner insert 17x10 001.815
000.294
hexagonal steel 5 1 Pressing device 435.003
1 Claw spanner 19x200 001.675 1 Ring spanner SW36 009.197
2 Eye bolt M12 000.142 1 Box spanner insert
001.800
2 Eye bolt M16 000.143 32x12,5 L
2 Eye bolt M20 000.155 1 Ring spanner SW36 009.194
2 Eye bolt M24 000.156 1 Set of protection cap 436.008
1 Suspension harness 140.006 1 Fork spanner SW55 009.682
1 Insertion piece 14x18 at ½“ 009.513 1 Adapter 437.021
2 Belt strap 021.419 1 Set of protection cover 437.022
1 Box spanner insert 001.751 All Tool basic panel 1,
on request
1 Box spanner insert complete
001.768
24x12,5 L
1 Extension piece 001.912
Tool Catalog 564.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool basic panel No. 2 for engine types:
32/44CR, Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
Quantity Item description Catalog no.
1 Guide pipe 021.032
1 Set thickness gauges 000.454
6 Turn pin 021.523
1 Lifting tool 021.347
1 Supporting device for
030.557
running gear
1 Suspension device 030.550
1 Bush for inserting 034.143
1 Piston ring expander 034.110
1 Pliers for lockring 002.165
1 Tap 034.096
1 Ratched spanner, adjus-
034.097
table
1 Suspension device 034.095
(1) Guide rod 034.006
1 Clamping ring 050.221
1 Suspension device 055.257
1 Cleaning device 055.149
1 Fitting and removing device
for non-rod-bearing with 030.585(L)
fitted piston
030.617(V)
(1) Ratched block 002.552
(2) Support 030.250
(1) Wire rope 200.067
All Tool basic panel 2,
on request
complete
57 Tool Catalog4.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool basic panel No. 3 for engine types: 32/44CR Cyl.: 6, 7, 8, 9, 10, 12,1 4, 16, 18, 20
Quantity Item description Catalog no.
1 Suspension device 111.144
1 Locating screw 111.145
1 Locating screw 111.146
1 Set of feeler gauge 0,2x25x250 000.455
1 Adjusting gauge- 0,9mm 113.139
1 Touching up device 113.224
1 Valve spring tightening device 113.300
1 Extraction device for seat rings 113.301
1 Fitting and remove device for valve guide and seat rings 113.304
1 Setting device 113.305
All Tool basic panel 3, complete on request
Tool Catalog 584.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool basic panel No. 4 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
Quantity Item description Catalog no.
1 Holding device 112.022
1 Fitting and removing device for inlet and outlet rocker arm bearing 112.023
1 Clamping device 112.024
1 Eye screw 001.404
1 Spanner 204.002
1 Removing device for pump element 204.014
1 Fitting and removing device for HP pump 204.026
1 Fitting and removing device for pump spring 204.228
1 Eye screw 001.412
1 Plastic container 002.706
1 Fitting and removing device for injection valve 221.225
1 Disassembly tool 221.181
1 Fitting and removing device for press out the fuel pipes 434.050
All Tool basic panel 4, complete on request
59 Tool Catalog4.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool basic panel No. 5 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10
Quantity Item description Catalog no.
1 Fitting and removing device for cylinder liner 050.185
1 Fitting and removing device for cylinder liner 050.236
1 Hold down 050.246
2 Spacer tube 050.247
All Tool basic panel 5, complete on request
Tool Catalog 604.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool basic panel No.5 (2) for engine types:
32/44CR, Cyl.: 12, 14, 16, 18, 20
Quantity Item description Catalog no.
1 Closing device 020.050
1 Beam for main- bearing
021.346
and outside-bearing
2 Guide pipe 021.237
1 Turning-stone for main
021.232
outside bearing
1 Guide piece 021.345
1 Turning-stone for main and
021.233
outside bearing
10 Turning stirrup 1 piece per
030.546
cylinder
1 Fitting and removing device
050.236
for cylinder liner
1 Fitting and removing device
050.219
for cylinder liner
2 Spacer tube 050.247
1 Hold down 050.246
All Tool basic panel 5 (2)
on request
complete
61 Tool Catalog4.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool basic panel No. 6 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10
Quantity Item description Catalog no.
20 Turning stirrup/1 piece per cylinder 030.579
All Tool basic panel 6, complete on request
Tool Catalog 624.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool basic panel No.6(2) for engine types
32/44CR, Cyl.: 12,14,16,18,20
Quantity Item description Catalog no.
2 Guide pipe 030.246
1 Fitting and removing
device for con- rod-bearing
030.610
body and con- rod-bea-
ring-cover
(1) Guide bar 030.553
(2) Support 030.611
(1) Support 030.612
(2) Screw-on plate 030.613
(1) Sliding piece 030.614
(1) Sliding piece 030.615
(4) Spacer tube 030.623
1 Fitting and removing device
for con-rod- bearing with 030.617
fitted piston
(2) Rope guide 030.549
(1) Support 030.606
(1) Rope guide 030.618
(2) Support 030.620
(2) Support tube 030.623
All Tool basic panel 6 (2),
on request
complete
63 Tool Catalog4.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool basic panel No. 7 for engine types:
32/44CR, Cyl.: 12, 14, 16, 18, 20
Quantity Item description Catalog no.
1 Centering templet for
021.507
main bearing
1 Centering templet for
021.508
outside bearing
1 Turning stone for main
021.513
bearing
1 Turning stone for outside
021.514
bearing
1 Turning stone for main and
021.515
outside bearing
1 Lifting and countersink for
021.516
crankshaft
(1) Beam for main bearing 021.518
(1) Beam for outside bearing 021.519
(2) Guide pipe 021.521
1 Fitting and removing device
for piston and con-rad- 030.580
shaft
(2) Guide pipe 030.581
(1) Sliding piece 030.590
1 Fitting and emoving device
for con-rod-bearing-body
030.584
and con-road-bearing-co-
ver
(1) Guide bar 030.553
(1) Sliding piece 030.582
(1) Sliding piece 030.583
(2) Support 030.587
(1) Support 030.589
All Tool basic panel 7,
on request
complete
Tool Catalog 644.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool basic panel No. 8 for engine types:
32/44CR, Cyl.: 12, 14, 16, 18, 20
Quantity Item description Catalog no.
2 Closing mechanism 020.066
1 Fitting and removing device
for con-rod-bearing-body 030.584
and con-rod-bearing –cover
(2) Screw-on plate 030.588
(4) Space tube 030.623
1 Fitting and removing device
for con-rod-bearing with 030.585
fitted piston
(1) Support 030.591
(1) Supporting device 030.592
(2) Extension pipe 030.594
(2) Guide pipe 030.595
(1) Rope guide 030.596
(2) Rope guide 030.598
All Tool basic panel 8,
on request
complete
65 Tool Catalog4.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool box No.1 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10
Quantity Item description Catalog no.
2 Turn pin 000.261
2 Turn pin 000.262
2 Turn pin 000.263
1 Screw driver with hexagon steel 000.299
2 Dial gauge 009.444
2 Erection bolt 009.619
1 Extractor 009.621
1 Force-off device 009.622
2 Hydraulic tightening device 009.635
2 Hydraulic tightening device 009.638
1 Hydraulic Clamping device kit 009.642
1 Tool for hydraulic tightening device 009.663
1 Adjusting gauge 021.256
2 Thrust piece 030.243
2 Tension screw 055.226
2 Thrust piece 055.227
All Hydraulic box 1 complete on request
Tool Catalog 664.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool box No.1 (2) for engine types: 32/44CR, Cyl.: 12,14,16,18,20
Quantity Item description Catalog no.
2 Turn pin 000.261
2 Turn pin 000.262
2 Turn pin 000.263
1 Screw driver with hexagon steel 000.299
2 Dial gauge 009.444
2 Erection bolt 009.619
1 Extractor 009.621
1 Force-off device 009.622
2 Hydr. Tightening device 009.636
2 Hydr. Tightening device 009.637
1 Hydr. Clamping device kit 009.692
1 Tool for hydr. Tightening device 009.663
1 Adjusting gauge 021.256
2 Thrust piece 030.243
2 Tension screw 030.554
2 Thrust piece 055.227
All Hydralic box 1(2) complete on request
67 Tool Catalog4.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool box No. 2 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10
Quantity Item description Catalog no.
1 Single-ended open-jaw spanner 000.569
2 Magnet read out 009.446
1 Tool for hydraulic device 009.617
2 Hydraulic tightening device 009.664
2 Angular piece 009.667
2 Intermediate ring 021.504
2 Tension screw 021.527
2 Thrust piece 030.538
2 Thrust piece 030.561
2 Tension screw 055.226
All Hydraulic box 2(2) complete on request
Tool Catalog 684.5 Tool panels and boxes 32/44CR
Engine tools and devices
Tool box No. 2 (2) for engine types: 32/44CR, Cyl.: 12, 14, 16, 18, 20
Quantity Item description Catalog no.
1 Single-ended open-jaw spanner 000.569
2 Magnet read out 009.446
1 Tool for hydraulic device 009.617
2 Hydraulic tightening device 009.664
2 Angular piece 009.667
2 Thrust piece 021.252
2 Tension screw 021.253
2 Intermediate ring 021.504
2 Tension screw 021.505
2 Thrust piece 021.506
2 Thrust piece 030.538
2 Thrust piece 030.561
2 Thrust piece tension screw 030.574
All Hydraulic box 2 complete on request
69 Tool Catalog4.6 Mounting and turning device
Engine tools and devices
Description Details
With the turning device, the cylinder heads can be rotated into The turnover device is suitable for:
a favorable working position. This allows you to work easily
Thorough cleaning and checking of the cylinder heads
and professionally on the cylinder top and on the valves/val-
Grinding of the valve seating surfaces in the cylinder head
ve seats. Additionally, with the tacking plate you are able to
Removal and fitting of the valve seat rings
maintain the fuel pump.
Checking of the valve seating surfaces
Machining of the valve seating surface
Mounting and turning device
Quantity Item description Catalog no.
1 Mounting and turning device 58/64 055.131
1 Mounting and turning device 27/38 055.183
1 Mounting and turning device 40/50, 48/60B 51/60DF, 51/60G 055.130
1 Mounting and turning device 32/40CD, 32/40DF, 32/40PGI, 32/40GH, 32/40G, 32/44CR, 32/44K 055.153
1 Mounting and turning device 58/64CD 055.234
1 Mounting and turning device 32/44CR, 35/44DF 055.259
1 Mounting and turning device 35/44G 055.276
1 Tacking up plate 48/60B, 51/60DF, 51/60G 200.134
1 Tacking up plate 58/64CD 200.135
1 Tacking up plate 32/44CD, 32/44CR, 32/44K 200.137
1 Tacking up plate for engine type 32/44CR, 35/44DF 204.229
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