Technical file Oskar -10 - Smart energy systems by ratiotherm

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Technical file Oskar -10 - Smart energy systems by ratiotherm
Technical file
Oskar°-10
Technical file Oskar -10 - Smart energy systems by ratiotherm
TABLE OF CONTENTS
Notes on stratified storage technology                                                                                                                                    4
     General principles of design                                                                                                                                          4
     Advantages and benefits                                                                                                                                               5
Notes on the documentation                                                                                                                                                6
     General notes                                                                                                                                                         6
     Intended use                                                                                                                                                          7
     Guidelines, standards and laws                                                                                                                                        9
     Qualification of the staff                                                                                                                                          10
Notes on safety                                                                                                                                                         11
     UVV, installation, changes                                                                                                                                          11
Technical data                                                                                                                                                          12
     Oskar-10/1,5/...                                                                                                                                                   12
Technical data                                                                                                                                                          14
     Oskar-WPS-10/1,5/...                                                                                                                                                14
Technical data                                                                                                                                                          16
     Oskar-10/5,0/...                                                                                                                                                   16
Technical data                                                                                                                                                          18
     Oskar-WPS-10/5,0/...                                                                                                                                               18
Storage tank insulation                                                                                                                                                 20
     2-piece 750/1000/1300                                                                                                                                              20
     4-piece 2000/3000/4000                                                                                                                                             22
     Assembly                                                                                                                                                           24
Components                                                                                                                                                              27
     Ball valve set (KS2)                                                                                                                                               27
     Insulating capsules - cut to length on site                                                                                                                        28
     Ball valve set on add-on manifold 1 or 2                                                                                                                           29
     Add-on distributor Terminal assignment                                                                                                                             30
     Mounting reduction set / special mounting set                                                                                                                      31
Drinking water compaction                                                                                                                                               32
     Hydraulic connection                                                                                                                                               32
     Ultra fast sensor                                                                                                                                                  33
     Plate heat exchanger                                                                                                                                               34
     Dimensions, performance data TWK-S 70 / 90                                                                                                                         35
     Dimensions, performance data TWK-S 100                                                                                                                             36
     Characteristics TWK-S 70 / 90 / 100                                                                                                                                37
Sensor pocket                                                                                                                                                           38
     Positioning of sensors S3 and S11                                                                                                                                  38
     Positioning of sensors S1 and S2 (hot water)                                                                                                                       39
     Turbine flow sensor - Data                                                                                                                                         40
     VTY20 - Installation                                                                                                                                               41

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Technical file Oskar -10 - Smart energy systems by ratiotherm
TABLE OF CONTENTS
PWM control                                                                                                                            42
           TWK-S 70 / 90 / 100                                                                                                         42
Circulation station                                                                                                                    43
Drinking water cascades                                                                                                                44
           TWKK 200 (2-stage)                                                                                                          44
           TWKK 300 (3-stage)                                                                                                          45
           TWKK 400 (4-stage)                                                                                                          46
           Calculation of the hot water output                                                                                         47
           Simultaneity table                                                                                                          48
Heat meter                                                                                                                             49
           Optional retrofit TWK-S 70 / 90                                                                                             50
           Optional retrofit TWK-S 100 + cascades                                                                                      51
Heating circuits                                                                                                                       52
           Single-line pump, uncontrolled heating circuit                                                                              52
           Fixed value controlled, electronically controlled                                                                           53
Retrieval station                                                                                                                      54
           ALST-25, ALST-32                                                                                                            54
System separation                                                                                                                      55
           System separation station                                                                                                   55
District heating handover                                                                                                              56
           District heating transfer station                                                                                           56
Solarthermie                                                                                                                           58
           Solar compact station                                                                                                       58
           Hydraulic balancing                                                                                                         60
           Durchflussmengen                                                                                                            61
           Guarantee statement                                                                                                         62
           EC Declaration of Conformity                                                                                                63

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Technical file Oskar -10 - Smart energy systems by ratiotherm
NOTES ON STRATIFIED STORAGE TECHNOLOGY
GENERAL PRINCIPLES OF DESIGN

•   Stratified storage technology thrives on temperature differences, i.e. the heat generators and heat consumers
    should be designed with a high temperature spread.

•   In general, a „pre-sorting“ of the different temperature levels is necessary by means of the corresponding
    height positioning of the supply and return connections in the stratified tank‘s stratified insert is necessary.

•   The stratified storage tank will always contain the temperatures that are supplied by the heat generators and heat
    consumers.
    This means that at the lowest point of the storage tank, the temperature of the coolest return flow of a heat con-
    sumer will be found and at the highest point, the temperature of the warmest flow of a heat generator.

•   The maximum design volume flows per connection of the respective stratified storage tank or stratified insert
    must be observed.
    This value is also a parameter/type when selecting the storage tank and stratification insert size.

•   Constantly running circulation pumps at low temperature differences should be avoided, as they destroy the strati-
    fication of the storage water.
    the stratification of the storage water. When selecting condensing boilers, particular attention must be paid to this.
    pay particular attention to this.

•   When using controlled heating circuits, 3-way mixing valves must always be provided (no 4-way mixing valves, no
    injection circuit).

•   The design of the storage volume and stratification when using solar energy is primarily based on the collector
    area or collector output.

        Example:
                                                                                        Oskar°-750 Litres                                  8 bis 12 m²

        Oskar°-1.000 Litres      10 bis 14 m²                                           Oskar°-1.000 Litres                               12 bis 14m²

        Oskar°-1.300 Litres       14 bis 18m²                                           Oskar°-2.000 Litres                               18 bis 26m²

        Oskar°-3.000 Litres      24 bis 32m²                                            Oskar°-4.000 Litres                               30 bis 40m²

•   Since stratified storage technology is intended to make efficient use of the solar system for central heating back-
    up and domestic hot water preparation, a south-facing collector system with an angle of inclination of 45° to 60°
    should be installed.

•   In the case of lump wood firing, the storage tank and stratification insert are usually dimensioned according to
    the boiler output or the „combustion chamber volume“ (combustion output, i.e. heat quantity in kWh) as well as
    according to the statutory provisions and recognised rules of technology.

•   The effectiveness of heat generators and storage systems as well as the solar coverage rates increase with
    minimisation of the maximum flow temperatures for heat consumers.

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Technical file Oskar -10 - Smart energy systems by ratiotherm
NOTES ON STRATIFIED STORAGE TECHNOLOGY
                                                                                                            ADVANTAGES AND BENEFITS

•     The patented, thermo-hydraulic layer system is based exclusively on physical principles/natural laws and
      does not require any control technology, neither electrical nor electronic nor mechanical, to function.
•     The operation of the shift system takes place without any (external) energy demand, only due to the
      natural law of gravity (hot water is lighter than cold water).
•     OSKAR has no wearing parts and is therefore fail-safe, maintenance-free and durable.
•     OSKAR stores heat (thermal energy) in the form of neutral, unproblematic heating water, which means
      that there is no risk of corrosion, calcification and germs, i.e. OSKAR has a practically unlimited service
      life.
•     Via the stratification system, not only heat flows from the most diverse heat generators are supplied in
      layers to the storage volume, but also all return flows from the heating circuits/heat consumers, which
      usually have very different temperatures.
•     The patented, thermohydraulic stratification and connection system ensures stable and fast-acting
      stratification of storage water of different temperatures.
•     Universal use, as it is not bound to any system and is basically compatible with all heat generators, heat
      consumption systems and associated control systems. Ideal combination of different heat generators,
      e.g. oil/gas boiler + solid fuel boiler/tiled stove + solar. When using OSKAR, complicated hydraulic
      and electrical/electronic circuits, pipe systems, as well as switching valves or other actuators/control
      valves are no longer necessary. The system design is simple, the control technology is minimised and
      operation is safer and more efficient.
•     Best possible utilisation of solar energy, e.g. almost 40 % total energy saving when using solar energy
      for heating and domestic hot water with only 10 m² collector area (result of a diploma thesis of the
      Munich University of Applied Sciences, Department of Supply Engineering, based on a single-family
      house in the Bavarian foothills of the Alps).
•     Maximum utilisation of condensation heat with condensing technology through a return temperature
      that is always cool; i.e. always the highest efficiency of the condensing heat generator.
•     Optimisation of burner running times and thus reduction of burner starts up to 70 % and pollutant
      emissions up to 50 %.
•     Lowest heat losses, even when connected, as all connections are located at the bottom, in the coolest
      storage tank area.
•     Hygienic drinking water heating (domestic hot water preparation) according to the continuous flow
      principle.

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Technical file Oskar -10 - Smart energy systems by ratiotherm
NOTES ON THE DOCUMENTATION
GENERAL NOTES

The following notes are a guide through the entire documentation.
Other documents are valid in conjunction with these operating and installation instructions.
The ratiotherm Oskar-10 must not be operated without these instructions.
The instructions must be made available to the operator and the specialist tradesman at all times for
information purposes. The instructions must be supplied with the Oskar-10 when it is sold.
The technical documentation can also be downloaded in PDF format from our homepage.
We accept no liability for damage caused by non-observance of these instructions.

TARGET GROUP:

                              These operating instructions are intended for
                              •   the operator (user) and
                              •   the specialist tradesman for the system.

STORAGE OF DOCUMENTS:

                              Keep these instructions and all applicable documents so that they are
                              available when needed.

                              Hand over the documents to the successor when moving out or selling.

SYMBOLS USED:

                                     Danger due to                       Warning against hot surfaces
        Danger zone                                                                                                                            STOP
                                    Electric current                                   and liquids

                                                                                                                             Mandatory signs for the wearing
  Switch off before working       Note before damage                      Read operating instructions
                                                                                                                               of pers. Protective equipment

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Technical file Oskar -10 - Smart energy systems by ratiotherm
NOTES ON THE DOCUMENTATION
                                                                                                                                        INTENDED USE

The ratiotherm Oskar-10 is built according to the state of the art
and the recognised technical safety regulations.

In the event of improper use or use for other than the intended purpose, hazards to life and limb of the
user or third parties may arise.

                          Oskar-10 is not intended to be used by persons (including children) with reduced physical,
                          sensory or mental capabilities.

                          It is also not to be operated by persons with a lack of experience and/or knowledge.

                          •      unless they are supervised by a person responsible for their safety or have received
                                 instructions from that person on how to use the product.

                          The storage tank is intended exclusively for domestic and / or commercial use
                          for the preparation of hot water (domestic hot water) and for heat collection and distribu-
                          tion.

                          Any other use or use that goes beyond this is considered improper use. The manufacturer/
                          supplier is not liable for any damage resulting from this.

                          The risk is borne solely by the user (operator).

                          Intended use also includes observance of the operating and installation instructions as well
                          as all other applicable documents and compliance with the inspection and maintenance
                          conditions.

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Technical file Oskar -10 - Smart energy systems by ratiotherm
NOTES ON THE DOCUMENTATION
INTENDED USE

               The installation, commissioning or dismantling of the unit may only be carried out by
               a skilled person with specific knowledge required for the activities with this unit.

               The existing regulations, rules and guidelines as well as the local installation
               specifications must be observed.

CAUTION - DANGER OF SCALDING

               Safety valve and blow-out pipe
               The water volume increases during the heating process.
               Therefore, never close the blow-out pipe of the safety valve.

               Hot water can escape from the outlet pipe.
               Special care is required here with the solar station!

NOTE - CORROSION DAMAGE

               To avoid corrosion, do not use sprays, solvents, cleaning agents containing chlorine,
               paints, adhesives, etc. in the vicinity of the unit.
               of the unit.
               These substances can lead to corrosion under unfavourable circumstances.

WARNING - SPARE AND WEAR PARTS

               Components that have not been tested with the unit may cause damage to the unit
               or impair its functions.

               Only use original spare parts and original wear parts.

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Technical file Oskar -10 - Smart energy systems by ratiotherm
NOTES ON THE DOCUMENTATION
                                                                                GUIDELINES, STANDARDS AND LAWS

                                                     Bei der Aufstellung und Installation des Produktes sind insbesondere nachfolgende
                                                     Vorschriften, Regeln und Richtlinien zu beachten:

                                                     IN DEUTSCHLAND:

                                                     •       VDE- sowie EVU-Vorschriften und Bestimmungen (insbesondere VDE 0100);

                                                     •       Vorschriften und Bestimmungen der örtlichen Versorgungsunternehmen;

                                                     •       DVGW-Arbeitsblatt W 382
                                                             „Einbau und Betrieb von Druckminderern in Trinkwasserverbrauchsanlagen“;

                                                     •       DIN 1988 – TRWI Technische Regeln für Trinkwasserinstallation;

                                                     •       DIN 4753 – Wassererwärmungsanlagen für Trink- und Betriebswasser;

                                                     •       Unfallverhütungsvorschriften VGB 20 Unfallverhütungsvorschriften

                                                     •       Energieeinsparverordnung EnEV – Verordnung über energiesparenden
                                                             Wärmeschutz und energiesparende Anlagentechnik bei Gebäuden von 2009

                                                     Darüber hinaus können lokal weitere Vorschriften und Richtlinien z. B. örtliche
                                                     Bauordnungen zu beachten sein.

                                                     Grundsätzlich sind die im jeweiligen Land geltenden gesetzlichen Vorschriften
                                                     einzuhalten!

                                                     Nach DIN 1988 und EnEV § 10 müssen Kugelhähne in regelmäßigen Abständen
                                                     gewartet und inspiziert werden.
                                                     Bei extremer Beanspruchung ist die Überprüfung in kürzeren Zeitabständen
                                                     durchzuführen.
                                                     Kugelhähne sollten in 3 monatigen Abständen regelmäßig betätigt werden, um eine
                                                     leichtgängige Betätigung zu gewährleisten und eventuell entstehende Ablagerungen
                                                     auf der Kugel zu vermeiden und somit eine dauerhaft sichere Funktion zu sichern!

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Technical file Oskar -10 - Smart energy systems by ratiotherm
NOTES ON THE DOCUMENTATION
QUALIFICATION OF THE STAFF

             Dhe installation, commissioning or dismantling of the system may only be carried
             out by a specialist with specific knowledge required for the activities at this system.

             By personnel we mean all persons who work on the ratiotherm system.

             Trainees are not qualified personnel in this sense!

             •   We assume that

                 the operating personnel have been trained.

                 the maintenance personnel adjust, check and repair the ratiotherm system in
                 such a way that there is no danger to people or property.

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NOTES ON SAFETY
                                                                                                      UVV, INSTALLATION, CHANGES

                                                     To avoid injuries of any kind, the general accident prevention regulations must be observed

                                                     under all circumstances and personal protective equipment must be used accordingly.

 Safe installation

                                                     •      To ensure safe installation, the responsible installer must ensure that:

                                                            the personnel have the necessary qualifications

                                                            and receive the necessary training;

                                                            the personnel have read and understood the operating instructions;

                                                            the personnel have access to the operating instructions at all times;

                                                            the local accident prevention and environmental regulations are implemented and

                                                            complied with;

                                                            the personnel are instructed by the responsible supervisor and unauthorised persons

                                                            are kept away from the ratiotherm system;

 TECHNICAL CHANGES

                                                     Safety devices must not be put out of operation.

                                                     Only original spare parts and original accessories from the manufacturer are to be used.

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TECHNICAL DATA
OSKAR-10/1,5/...
Type: Oskar°-10/1,5/...                                           750              1.000              1.300              2.000              3.000              4.000            Liter
actual volume approx:                                             720               920               1.340              2.010              3.000              4.000               l
Volume flow:                                                    1.500              1.500              1.500              1.500              1.500              1.500             l/h
Total height without insulation:                            1.730-1.770        2.110-2.150 1.990-2.030                   2.100              1.940              2.440            mm
Total height with insulation:                                   1.890              2.270              2.150              2.220              2.080              2.560            mm
Diameter without insulation:                                     790                790               1.000              1.200              1.600              1.600            mm
Diameter with insulation:                                        990                990               1.200              1.440              1.840              1.840            mm
Length with connections front and rear                          1.040              1.040              1.240              1.500              1.900              1.900            mm
Length with add-on manifold 1                                   1.387              1.387              1.587              1.847              2.247              2.247            mm
Length with add-on manifold 2                                   1.420              1.420              1.620              1.880              2.280              2.280            mm
Loading connections on the left/right side
Wide                                                            1.015              1.015              1.220              1.470              1.870              1.870            mm
Length with add-on manifold 1 (347mm)                           1.362              1.362              1.567              1.817              2.217              2.217            mm
Length with add-on manifold 2 (380mm)                           1.395              1.395              1.600              1.850              2.250              2.250            mm
Weight without insulation approx:                                140                155                220                285                470                550               kg
Tilting dimension max:                                          1.850              2.220              2.080              2.260              2.200              2.650            mm
Dimensional tolerances                                           ± 10               ± 10               ± 10               ± 10               ± 10               ± 10            mm
Operating overpressure max:                                        3                  3                  3                  3                  3                  3              bar
Operating temperature max:                                        95                 95                 95                 95                 95                 95               °C
Pressure loss Oskar°:                                             20                 20                 20                 20                 20                 20            mbar
Pressure loss Oskar°:                                             0,2                0,2                0,2                0,2                0,2                0,2            mWS
Standby heat loss DIN:                                           1,92               2,27               2,71               3,13               3,88               4,77          kWh/d
Air vent on top:                                                  ½“                 ½“                 ½“                 ¾“                 ¾“                 ¾“              RIG
Material container:                          St 37-2 / S235JR / P265GH
Paintwork:                                   black rust protection paint on the outside / raw on the inside

Position heights of the standard SE connections from the lower edge of the storage feet:
 Nr. 1    Heat generator (HT) flow                              1.598              1.911              1.767              1.920              1.727              2.106            mm
 Nr. 2    Heat generator(LT) return                               328                361               497                370                457                556             mm
 Nr. 3    WHeat generator (LT) return                           1.058              1.371              1.227              1.380              1.187              1.566            mm
 Nr. 4    Consumer (LT) return                                    473               506                642                515                602                701             mm
 Nr. 5    Consumer (HT) flow                                    1.668              2.016              1.387              2.025              1.798              2.211            mm
 Nr. 6    Consumer (LT) return                                   738                771                907                780                867                966             mm
 Nr. 7    Consumer (HT/LT) flow                                 1.313              1.626              1.482              1.635              1.442              1.821            mm
 Nr. 8    Solar return                                            160               160                180                200                180                180             mm
 Nr. 9    Solar flow                                            1.218              1.531              1.387              1.540              1.347              1.726            mm
Nr. 10 Heat generator (LT) flow                                 1.058              1.317              1.227              1.380              1.187              1.566            mm

Positioning of sensors S3 and S11 in the vertical immersion sleeve:
  S3      Heating system HT / LT                                 500                500                500                500                500                600             mm
  S11     Reference sensor solar + HG2                          1.500              1.880              1.700              1.700              1.500              2.010            mm

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LOADING AND UNLOADING CONNECTIONS

                                                                                                                           Connections 1;2;3;10 = DN 25 RAG 1“
    Loading connections standard                                                                                           Connections 4;5;6;7;8;9 = DN 25 flat sealing flange and union nut 1½“

                                                  3                2       1   10
                                                         125 mm 125 mm 125 mm

                                               Oskar° 10/1,5

                                                                                                                                                                                                   S1

                                                                                                                                                                                                   S2

                                         125 mm 125 mm 125 mm 125 mm 125 mm

                                       4            5              6       7       8   9                                                                                                           S3

                   Loading connections LEFT
  1
       125 mm 125 mm 125 mm
  2
  10
  3

                                            125 mm 125 mm 125 mm 125 mm 125 mm

                                           4                   5       6       7       8   9

       Loading connections RIGHT                                                                                                                                                                   S11
                                                                                                                      2
                                                                                               125 mm 125 mm 125 mm

                                                                                                                      1
                                                                                                                      3
                                                                                                                      10

                              125 mm 125 mm 125 mm 125 mm 125 mm

                              4    5       6                   7       8       9

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TECHNICAL DATA
OSKAR-WPS-10/1,5/...
Type: Oskar-WPS--10/1,5/...                                       750              1.000              1.300              2.000              3.000              4.000            Liter
actual volume approx:                                             720               920               1.340              2.010              3.000              4.000               l
Volume flow:                                                    1.500              1.500              1.500              1.500              1.500              1.500             l/h
Total height without insulation:                            1.730-1.770        2.110-2.150 1.990-2.030                   2.100              1.940              2.440            mm
Total height with insulation:                                   1.890              2.270              2.150              2.220              2.080              2.560            mm
Diameter without insulation:                                     790                790               1.000              1.200              1.600              1.600            mm
Diameter with insulation:                                        990                990               1.200              1.440              1.840              1.840            mm
Length with connections front and rear                          1.040              1.040              1.240              1.500              1.900              1.900            mm
Length with add-on manifold 1                                   1.387              1.387              1.587              1.847              2.247              2.247            mm
Length with add-on manifold 2                                   1.420              1.420              1.620              1.880              2.280              2.280            mm
Loading connections on the left/right side
Wide                                                            1.015              1.015              1.220              1.470              1.870              1.870            mm
Length with add-on manifold 1 (347mm)                           1.362              1.362              1.567              1.817              2.217              2.217            mm
Length with add-on manifold 2 (380mm)                           1.395              1.395              1.600              1.850              2.250              2.250            mm
Weight without insulation approx:                                140                155                220                285                470                550               kg
Tilting dimension max:                                          1.850              2.220              2.080              2.260              2.200              2.650            mm
Dimensional tolerances                                           ± 10               ± 10               ± 10               ± 10               ± 10               ± 10            mm
Operating overpressure max:                                        3                  3                  3                  3                  3                  3              bar
Operating temperature max:                                        95                 95                 95                 95                 95                 95               °C
Pressure loss Oskar°:                                             20                 20                 20                 20                 20                 20            mbar
Pressure loss Oskar°:                                             0,2                0,2                0,2                0,2                0,2                0,2            mWS
Standby heat loss DIN:                                           1,92               2,27               2,71               3,13               3,88               4,77          kWh/d
Air vent on top:                                                  ½“                 ½“                 ½“                 ¾“                 ¾“                 ¾“              RIG
Material container:                          St 37-2 / S235JR / P265GH
Paintwork:                                   black rust protection paint on the outside / raw on the inside

Position heights of the standard SE connections from the lower edge of the storage feet:
 Nr. 1    Heat generator (HT) flow                              1.598              1.911              1.767              1.920              1.727              2.106            mm
 Nr. 2    Heat generator(LT) return                               328                361               497                370                452                556             mm
 Nr. 3    WHeat generator (LT) return                           1.138              1.461              1.307              1.470              1.267              1.656            mm
 Nr. 4    Consumer (LT) return                                    473               506                642                515                602                701             mm
 Nr. 5    Consumer (HT) flow                                    1.668              2.016              1.837              2.025              1.798              2.211            mm
 Nr. 6    Consumer (LT) return                                   738                771                907                780                867                966             mm
 Nr. 7    Consumer (HT/LT) flow                                 1.138              1.461              1.307              1.470              1.267              1.646            mm
 Nr. 8    Solar return                                            160               160                180                200                180                200             mm
 Nr. 9    Solar flow                                            1.218              1.531              1.387              1.540              1.347              1.726            mm
Nr. 10 Heat generator (LT) flow                                 1.288              1.611              1.457              1.620              1.417              1.806            mm

Positioning of sensors S3 and S11 in the vertical immersion sleeve:
  S3      Heating system HT / LT                                 800                800                800                800                800                900             mm
  S11     Reference sensor solar + HG2                          1.500              1.880              1.700              1.700              1.500              2.010            mm

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  14                                                                                                           ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
LOADING AND UNLOADING CONNECTIONS

                                                                                                                               Connections 1;2;3;10 = DN 25 RAG 1“
       Loading connections standard                                                                                            Connections 4;5;6;7;8;9 = DN 25 flat sealing flange and union nut 1½“

                                             3                2       1       10
                                                    125 mm 125 mm 125 mm

                                          Oskar° 10/1,5

                                                                                                                                                                                                        S1

                                                                                                                                                                                                        S2

                                      125 mm 125 mm 125 mm 125 mm 125 mm

                                     4         5              6       7       8        9

                                                                                                                                                                                                        S3
                      Loading connections LEFT
     1
          125 mm 125 mm 125 mm
     2
     10
     3

                                                          125 mm 125 mm 125 mm 125 mm 125 mm

                                                          4       5       6        7       8   9

          Loading connections RIGHT

                                                                                                                                                                                                        S11
                                                                                                                          2
                                                                                                   125 mm 125 mm 125 mm

                                                                                                                          1
                                                                                                                          3
                                                                                                                          10

                                 125 mm 125 mm 125 mm 125 mm 125 mm

                                 4    5                   6       7       8        9

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ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.                                                                                                                               15
TECHNICAL DATA
OSKAR-10/5,0/...
Type: Oskar°-10/5,0/...                        2.000              3.000              4.000                                                                                        Liter
actual volume approx:                           2.010             3.000              4.000                                                                                           l
Volume flow:                                    5.000             5.000              5.000                                                                                         l/h
Total height without insulation:                2.100             1.940              2.440                                                                                        mm
Total height with insulation:                   2.220             2.080              2.560                                                                                        mm
Diameter without insulation:                    1.200             1.600              1.600                                                                                        mm
Diameter with insulation:                       1.440             1.840              1.840                                                                                        mm
Length with connections front and rear          1.500             1.900              1.900                                                                                        mm
Loading connections on the left/right side
Width with side connections incl. Iso.          1.470             1.870              1.870
Length with side connections incl. Iso.         1.470             1.870              1.870
Weight without insulation approx:                315               470                550                                                                                           kg
Tilting dimension max:                          2.260             2.200              2.650                                                                                        mm
Dimensional tolerances                          ± 10               ± 10               ± 10                                                                                        mm
Operating overpressure max:                       3                  3                  3                                                                                          bar
Operating temperature max:                       95                 95                 95                                                                                           °C
Pressure loss Oskar°:                            45                 45                 45                                                                                        mbar
Pressure loss Oskar°:                           0,45               0,45               0,45                                                                                       mWS
Standby heat loss DIN:                          3,13               3,88               4,77                                                                                      kWh/d
Air vent on top:                                 ¾“                 ¾“                 ¾“                                                                                          RIG
Material Behälter:                           St 37-2 / S235JR / P265GH
Paintwork:                                   black rust protection paint on the outside / raw on the inside

Position heights of the standard SE connections from the lower edge of the storage feet:
 Nr. 1    Heat generator (HT) flow              1.904             1.752              2.193                                                                                        mm
 Nr. 2    Heat generator(LT) return              474               377                673                                                                                         mm
 Nr. 3    WHeat generator (LT) return           1.224             1.057              1.503                                                                                        mm
 Nr. 4    Consumer (LT) return                   534               537                843                                                                                         mm
 Nr. 5    Consumer (HT) flow                    2.014             1.847              2.303                                                                                        mm
 Nr. 6    Consumer (LT) return                   894               757               1.213                                                                                        mm
 Nr. 7    Consumer (HT/LT) flow                 1.554             1.437              1.853                                                                                        mm
 Nr. 8    Solar return                           200               180                200                                                                                         mm
 Nr. 9    Solar flow                            1.554             1.497              1.853                                                                                        mm
Nr. 10 Heat generator (LT) flow                 1.324             1.162              1.603                                                                                        mm

Positioning of sensors S3 and S11 in the vertical immersion sleeve:
  S3      Heating system HT / LT                600                600                700                                                                                         mm
  S11     Reference sensor solar + HG2          1.700             1.500              2.010                                                                                        mm

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  16                                                                                                             ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
LOADING AND UNLOADING CONNECTIONS

                                                                                                                   Connections 1;2;3;4;5;6;7;10 = DN 40 RAG 1½“
       Loading connections standard                                                                                Connections 8;9 = DN 25 RAG 1“

                                           3            2       1       10
                                                  125 mm 125 mm 125 mm

                                                                                                                                                 OSKAR°
                                        Oskar° 10/1,5

                                          RL                            VL                                                                                                 S1

                                                                                                                                                                           S2

                                   125 mm 125 mm 125 mm 125 mm 125 mm

                                   4         5          6       7       8        9
                                                                                                                                                                           S3

                    Loading connections LEFT
     10
          150 mm 150 mm
     1

                                                             RL                  VL
     2
          150 mm
     3

                                             150 mm         150 mm 150 mm    150 mm 125 mm

                                       4                5           6        7        8   9

          Loading connections RIGHT

                                                                                                                                                                           S11

                                                                                                                                   1 10 3 2                  8 4 6 9 7 5
                                                                                                              3
                                                                                              150 mm 150 mm

                                                                                                              2

                                       RL                       VL
                                                                                                              1
                                                                                              150 mm

                                                                                                              10

                          150 mm   150 mm 150 mm              150 mm 125 mm

                          4    5                  6         7           8    9

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ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.                                                                                                    17
TECHNICAL DATA
OSKAR-WPS-10/5,0/...
Type: Oskar-WPS-10/5,0/...                     2.000              3.000              4.000                                                                                        Liter
actual volume approx:                           2.010             3.000              4.000                                                                                           l
Volume flow:                                    5.000             5.000              5.000                                                                                         l/h
Total height without insulation:                2.100             1.940              2.440                                                                                        mm
Total height with insulation:                   2.220             2.080              2.560                                                                                        mm
Diameter without insulation:                    1.200             1.600              1.600                                                                                        mm
Diameter with insulation:                       1.440             1.840              1.840                                                                                        mm
Length with connections front and rear          1.500             1.900              1.900                                                                                        mm
Loading connections on the left/right side
Width with side connections incl. Iso.          1.470             1.870              1.870
Length with side connections incl. Iso.         1.470             1.870              1.870
Weight without insulation approx:                315               470                550                                                                                           kg
Tilting dimension max:                          2.260             2.200              2.650                                                                                        mm
Dimensional tolerances                          ± 10               ± 10               ± 10                                                                                        mm
Operating overpressure max:                       3                  3                  3                                                                                          bar
Operating temperature max:                       95                 95                 95                                                                                           °C
Pressure loss Oskar°:                            45                 45                 45                                                                                        mbar
Pressure loss Oskar°:                           0,45               0,45               0,45                                                                                       mWS
Standby heat loss DIN:                          3,13               3,88               4,77                                                                                      kWh/d
Air vent on top:                                 ¾“                 ¾“                 ¾“                                                                                          RIG
Material Behälter:                           St 37-2 / S235JR / P265GH
Paintwork:                                   black rust protection paint on the outside / raw on the inside

Position heights of the standard SE connections from the lower edge of the storage feet:
 Nr. 1    Heat generator (HT) flow              1.904             1.752              2.192                                                                                        mm
 Nr. 2    Heat generator(LT) return              474               377                682                                                                                         mm
 Nr. 3    WHeat generator (LT) return           1.334             1.312              1.602                                                                                        mm
 Nr. 4    Consumer (LT) return                   539               537                822                                                                                         mm
 Nr. 5    Consumer (HT) flow                    2.014             1.807              2.262                                                                                        mm
 Nr. 6    Consumer (LT) return                   794               757               1.212                                                                                        mm
 Nr. 7    Consumer (HT/LT) flow                 1.244             1.252              1.542                                                                                        mm
 Nr. 8    Solar return                           200               180                200                                                                                         mm
 Nr. 9    Solar flow                            1.569             1.497              1.852                                                                                        mm
Nr. 10 Heat generator (LT) flow                 1.424             1.372              1.662                                                                                        mm

Positioning of sensors S3 and S11 in the vertical immersion sleeve:
  S3      Heating system HT / LT                 500               500                600                                                                                         mm
  S11     Reference sensor solar + HG2          1.700             1.500              2.010                                                                                        mm

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  18                                                                                                             ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
LOADING AND UNLOADING CONNECTIONS

                                                                                                                   Connections 1;2;3;4;5;6;7;10 = DN 40 RAG 1½“
       Loading connections standard                                                                                Connections 8;9 = DN 25 RAG 1“

                                           3            2       1       10
                                                  125 mm 125 mm 125 mm

                                                                                                                                                 OSKAR°
                                        Oskar° 10/1,5

                                                                                                                                                                           S1
                                          RL                            VL

                                                                                                                                                                           S2

                                   125 mm 125 mm 125 mm 125 mm 125 mm

                                   4         5          6       7       8        9

                    Loading connections LEFT

                                                                                                                                                                           S3
     10
          150 mm 150 mm
     1

                                                             RL                  VL
     2
          150 mm
     3

                                             150 mm         150 mm 150 mm    150 mm 125 mm

                                       4                5           6        7        8   9

          Loading connections RIGHT

                                                                                                                                                                           S11

                                                                                                                                   1 10 3 2                  8 4 6 9 7 5
                                                                                                              3
                                                                                              150 mm 150 mm

                                                                                                              2

                                       RL                       VL
                                                                                                              1
                                                                                              150 mm

                                                                                                              10

                          150 mm   150 mm 150 mm              150 mm 125 mm

                          4    5                  6         7           8    9

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ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.                                                                                                    19
STORAGE TANK INSULATION
2-PIECE 750/1000/1300

      Lid insulation fleece                             Floor insulation fleece                                            Cover plate with cut-out

      Kabeldurchführung
                                                                                                                             Kabeldurchführung zum Aufklappen

                          Insulating jacket front                                             Insulating jacket rear

                           Kleberosette

                                                                                                                                                                     Profile covers

                             Front foot edge                                                       Foot edge back

                             Front foot panel                                                      Rear foot panel

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 20                                                                                                     ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
STORAGE TANK INSULATION
                                                                                                                                        2-PIECE 750/1000/1300
              Parts list thermal insulation Oskar° 750 litres                                                      Parts list thermal insulation Oskar° 1000 litres

                        Fleece insulation thickness 100mm                                                                    Fleece insulation thickness 100 mm

              2x        PS panels basalt grey glossy with cover foil                                               2x        PS panels basalt grey glossy with cover foil
                        1870 x 1560 mm                                                                                       2240 x 1560 mm

              1x        PS lid basalt grey with cover foil                                                         1x        PS lid basalt grey with cover foil
                        Ø 992 x 30 mm                                                                                        Ø 796 x 30 mm

              2x        Fleece insulation cover                                                                    2x        Fleece insulation cover
                        Ø 796 x 65 mm                                                                                        Ø 806 x 65 mm

              1x        Fleece insulation floor with 4 x breakout                                                  1x        Fleece insulation floor with 4 x breakout
                        Ø 796 x 65 mm                                                                                        Ø 806 x 65 mm

              2x        Profile cover with type plate                                                              2x        Profile cover with type plate
                        1846 x 250 mm                                                                                        2216 x 250 mm

              1x        Front foot edge with velour band                                                           1x        Front foot edge with velour band
                        880 x 85 mm                                                                                          880 x 85 mm

              1x        Rear foot edge with velour band                                                            1x        Rear foot edge with velour band
                        580 x 85 mm                                                                                          580 x 85 mm

              1x        Front foot panel with mushroom band                                                        1x        Front foot panel with mushroom band
                        170 x 1516 mm                                                                                        170 x 1516 mm

              1x        Rear foot panel with mushroom band                                                         1x        Rear foot panel with mushroom band
                        170x1516 mm                                                                                          170 x 1516 mm

              1x        Adhesive rosette                                                                           1x        Adhesive rosette
                        d 28 x Ø 110 mm                                                                                      d 28 x Ø 110 mm

              1x        Cardboard                                                                                  1x        Cardboard
                        2000 x 250 x 1650 mm                                                                                 2380 x 290 x 1650 mm

              Parts list thermal insulation Oskar° 1300 litres                                           PROPERTIES:

                        Fleece insulation thickness 100mm                                                The thermal insulation of the „PV“ storage tank insulation
                                                                                                         consists of 100 or 120 mm in the jacket area, 120 mm in
              2x        PS panels basalt grey glossy with cover foil                                     the cover area and 50 mm thick polyester fleece in the base
                        2105 x 1890 mm                                                                   area.
              1x        PS lid basalt grey with cover foil
                        Ø 1204 x 30 mm                                                                   The jacket insulation is designed as composite insulation
                                                                                                         (polyester fleece with 1.3 mm thick polystyrene) and, de-
              2x        Fleece insulation cover                                                          pending on the storage tank size, in 2 to 4 segments.
                        Ø 1006 x 65 mm

              1x        Fleece insulation floor with 4 x breakout
                                                                                                         The cover insulation made of 120 mm thick polyester fleece
                        Ø 1006 x 65 mm
                                                                                                         has a polystyrene cover (disc) as the upper end.

              2x        Profile cover with type plate                                                    •      Building material approval number Z-23.1.3-278
                        2081 x 250 mm                                                                           Application temperature up to 160° C
                                                                                                                good thermal properties up to WLG 0, 035 (035) DIN 52612
              1x        Front foot edge with velour band                                                        hygroscopically harmless, moisture-inactive
                        880 x 85 mm                                                                             skin-friendly, allergy-friendly, breathable
                                                                                                                resistant to vermin infestation, house dust mites
              1x        Rear foot edge with velour band
                                                                                                                Stand-by heat loss according to DIN 4753-8
                        580 x 85 mm
                                                                                                                at 45 K temperature difference 1.75 kWh/d
              1x        Front foot panel with mushroom band                                                     Fleece flame retardant, B1 according to DIN 4102 part 1
                        170 x 1845.6 mm                                                                         Component flame retardant, B2 according to DIN 4102 Part 1
                                                                                                                toxicologically harmless, textile tested for harmful substances
              1x        Rear foot panel with mushroom band                                                      according to Oeko-TexStandard 100 test no. 94.0.0541
                        170 x 1845.6 mm                                                                         UV-stable and rot-proof
                                                                                                                100 % unmixed, recyclable, flexible, keeps its shape
              1x        Adhesive rosette                                                                        safe against mould DIN IEC 68, parts 2 - 10
                        d 28 x Ø 110mm                                                                          Monitored by manufacturer
              1x        Cardboard
                        2200 x 310 x 2100 mm

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STORAGE TANK INSULATION
4-PIECE 2000/3000/4000

                                                                                                 Profile covers

                             Insulating shell right

                                                                                                                                                       Foot rim right
 Cover plate with cut-out

                             Insulating jacket rear

                                                                                                                                                                                   Rear foot panel
                                                                                                                                                       Foot edge back
   Floor insulation fleece

                             Insulating jacket left

                                                                                                                                                       Left foot rim
   Deckel-Isolier-Vlies

                             Isoliermantel vorne

                                                                                                                                                                                   Front foot panel
                                                                                                                                                       Front foot edge
                                                                         Kleberosette

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 22                                                                                                             ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
STORAGE TANK INSULATION
                                                                                                                                 4-PIECE 2000/3000/4000
          Parts list thermal insulation Oskar° 2000 litres                                                     Parts list thermal insulation Oskar° 3000 litres
                  Fleece insulation thickness 120 mm                                                                    Fleece insulation thickness 120 mm
          4x      PS panels basalt grey gloss with cover foil                                                  4x       PS panels basalt grey glossy with cover foil
                  2230 x 1133 mm                                                                                        2050 x 1448 mm
          1x      PS lid basalt grey with cover foil                                                           1x       PS split lid, basalt grey with cover foil
                  Ø 1444 x 30 mm                                                                                        Ø 1844 x 30 mm (incl. 3 screws)
          2x      Fleece insulation cover Ø 1206 x 65 mm                                                       2x       Fleece insulation cover Ø 1606 x 65 mm

          1x      Fleece insulation floor with 4 x breakout                                                    1x       Fleece insulation floor with 4 x breakout
                  Ø 1206 x 65 mm                                                                                        Ø 1606 x 65 mm
          1x      Fleece strip 65 x 100 x 2850 mm                                                              2x       Fleece strip 65 x 100 x 2850 mm

          1x      Fleece stripes 65 x 100 x 880 mm                                                             2x       Non-woven fabrics 65 x 100 x 2100 mm

          4x      Profile cover 2 x with type plate                                                            4x       Profile cover 2 x with type plate
                  2206 x 250 mm                                                                                         2026 x 250 mm
          1x      Front foot edge with velour tape 880 x 85 mm                                                 1x       Front foot edge with velour tape 880 x 85 mm

          1x      Rear foot edge with velour tape 580 x 85 mm                                                  1x       Rear foot edge with velour tape 580 x 85 mm

          1x      Front foot panel with mushroom band 170 x 1089.2 mm                                          1x       Front foot panel with mushroom strip 180 x 1403.4 mm

          1x      Rear foot panel with mushroom strip 170 x 1089.2 mm                                          1x       Rear foot panel with mushroom strip 180 x 1403.4 mm

          2x      Foot panel left + right 170 x 1089.2 mm                                                      2x       Left + right footboard 180 x 1403,4 mm

          1x      Adhesive rosette d 28 x Ø 110 mm                                                             1x       Adhesive rosette d 28 x Ø 110 mm

          2x      Cardboard 2350 x 300 x 1340 mm                                                               2x       Carton 2100 x 380 x 1340 mm

          Parts list thermal insulation Oskar° 4000 litres                                               PROPERTIES:
                   Fleece insulation thickness 120 mm                                                    The thermal insulation of the „PV“ storage tank insulation
          4x       PS panels basalt grey glossy with cover foil
                                                                                                         consists of 100 or 120 mm in the jacket area, 120 mm in
                   2550 x 1448 mm                                                                        the cover area and 50 mm thick polyester fleece in the base
                                                                                                         area.
          1x       PS split lid, basalt grey with cover foil
                   Ø 1844 x 30 mm (incl. 3 screws)                                                       The jacket insulation is designed as composite insulation
          2x       Fleece insulation cover Ø 1606 x 65 mm                                                (polyester fleece with 1.3 mm thick polystyrene) and, de-
                                                                                                         pending on the storage tank size, in 2 to 4 segments.
          1x       Fleece insulation floor with 4 x cut-out Ø 1606 x 65 mm

          2x       Fleece strip 65 x 80 x 2850 mm
                                                                                                         The cover insulation made of 120 mm thick polyester fleece
                                                                                                         has a polystyrene cover (disc) as the upper end.
          2x       Fleece strip 65 x 80 x 2100 mm
                                                                                                         •      Building material approval number Z-23.1.3-278
          4x       Profile cover 2 x with type plate                                                            Application temperature up to 160° C
                   2026 x 250 mm                                                                                good thermal properties up to WLG 0, 035 (035) DIN 52612
          1x       Front foot edge with velour tape 880 x 85 mm                                                 hygroscopically harmless, moisture-inactive
                                                                                                                skin-friendly, allergy-friendly, breathable
          1x       Rear foot edge with velour tape 580 x 85 mm                                                  resistant to vermin infestation, house dust mites
                                                                                                                Stand-by heat loss according to DIN 4753-8
          1x       Front foot panel with mushroom strip 180 x 1403.4 mm
                                                                                                                at 45 K temperature difference 1.75 kWh/d
          1x       Rear foot panel with mushroom strip 180 x 1403.4 mm                                          Fleece flame retardant, B1 according to DIN 4102 part 1
                                                                                                                Component flame retardant, B2 according to DIN 4102 Part 1
          2x       Left + right footboard 180 x 1403,4 mm                                                       toxicologically harmless, textile tested for harmful substances
          1x       Adhesive rosette d 28 x Ø 110 mm                                                             according to Oeko-TexStandard 100 test no. 94.0.0541
                                                                                                                UV-stable and rot-proof
          2x       Cardboard 2640 x 380 x 1620 mm                                                               100 % unmixed, recyclable, flexible, keeps its shape
                                                                                                                safe against mould DIN IEC 68, parts 2 - 10
                                                                                                                Monitored by manufacturer

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ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.                                                                                                          23
STORAGE TANK INSULATION
ASSEMBLY

                     The insulation should be left in a warmer room for a longer period
                     of time before it is in a warmer room for a longer period of time
                     before installation to make it easier to fit.

                     Unpack the insulation and check for damage and completeness as
                     per the according to the enclosed parts list.

                     Align the storage tank with a spirit level.

                     The following insulation steps can also be carried out after installa-
                     tion.
                     However, it may be somewhat more difficult due to the pipework
                     and possibly narrow space conditions in the boiler room.

                     Insert the floor segments at the bottom.

                     Remove the foot rim panels from the insulation segment.
                     (Velcro fastener).

                     Set up the front and rear insulation segments.
                     Carefully guide the storage tank connections at the bottom
                     through the through the fleece openings.
                     At least 2 people are needed for this.

                              TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten.
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24                                                                     ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
STORAGE TANK INSULATION
                                                                                                                                        ASSEMBLY

                                                                                    Connect the insulating segments by means of a toothed lock.

                                                                                    The insulating segments are secured by the spring and can no
                                                                                    longer come apart.

                                                                                    Insert additional fleece strips in the edge area of the storage tank.
                                                                                    Only for storage tank sizes 2000, 3000 and 4000 litres.

                                                                                    Insert both insulating fleece covers, paying attention to the ope-
                                                                                    ning for the Make sure that the immersion sleeve is in place.

                                                                                    Place the top cover with surrounding rubber profile on the insula-
                                                                                    tion.
                                                                                    For 3000 and 4000 litre storage tanks, the cover profile is divided
                                                                                    and connected with 3 screws.

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STORAGE TANK INSULATION
ASSEMBLY

                     The foot edges at the front and back with the decorative strips
                     by means of Velcro fasteners.

                     Protective film can now be removed
                     - at the latest when the installation work has been completed.

                     Stick on the rosette for the ventilation connection and attach the
                     Attach the profile cover to the two side strips.

                     Pre-insulated storage tanks.

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26                                                                     ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
COMPONENTS
                                                                                                                                        BALL VALVE SET (KS2)

                                                    Ball valve set (KS2) DN 25 / RAG 1½“
                                                 Procedure for re-sealing the ball valve using a stuffing box:

                      Ball valve                                                          Ball valve                                                Inner nut
                Open position Notch (I)                                            Closed position Notch (-)                                Loosen with socket spanner

                         Retaining nut                                                     Adjusting head                                            Stuffing box
                           remove                                                              pull off                                    re-seal with open-end spanner

                  According to DIN 1988 and EnEV § 10, ball valves must be maintained and inspected at regular intervals.
                             In case of extreme stress, the inspection must be carried out at shorter intervals.

             Ball valves should be operated regularly at 3-monthly intervals to ensure smooth operation and to avoid any
                      operation and to avoid possible deposits on the ball and thus to ensure a permanently safe
                                                  secure function in the long term!

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ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.                                                                                                   27
COMPONENTS
INSULATING CAPSULES - CUT TO LENGTH ON SITE
                                      Längen für die Isolierung Kugelhanset
                 Oskar° 400l                                                                                          Oskar° 2000l/1,5

                                                                                                                                                            111
                                                                                                                                            119
                                                                                                                                            128
                                                                                                                                151
                                                           102
                                            117
                                      133
                   180

                                                                                                                209

                                                                                                                              169
                                                                                                                             151

                                                                                                                                            128
                                                                                                                                                  119

                                                                                                                                                            111
     336

                    219
                          180

                                            133

                                                    117

                                                                 102

                                                                                                                                Oskar° 3000l/1,5
                                                                                                                                Oskar° 4000l/1,5
                 Oskar° 750l
                 Oskar° 1000l

                                                                                                                                                           111
                                                                                                                                              124
                                                           106
                                              119
                                        132
                         167

                                                                                                                 186

                                                                                                                              155
                                                                                                                                    142

                                                                                                                                              124

                                                                                                                                                            111
           266

                          195

                                167

                                                     132
                                                    119

                                                                   106

               Oskar° 1300l
                                                             101
                                                  111
                                            122
                          150
         224

                            172
                           150

                                               111
                                               122

                                                                 101

     Planbezeichnung:                      Name        Datum
                                                                 Achtung: Dieses Schema ist nur
     Isolierstücke abschneid    Gezeichnet W.Brandt 08.04.2014
                                                                 eine Empfehlung und erhebt in
     maße                       Geprüft    A.Weiding. 08.04.2014 jeglicher hinsicht keinen
                                                                 Anspruch auf Vollständigkeit

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28                                                                                                                                       ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
COMPONENTS
                                                                                        BALL VALVE SET ON ADD-ON MANIFOLD 1 OR 2

       Mount the ball valve set incl. enclosed                                                                                                         Mount the support feet on the add-on                                                                                                       Fit the add-on manifold to the ball valve set
       seals on the storage tank.                                                                                                                      manifold                                                                                                                                   Mount from the centre to the outside

                          Always mount the assemblies completely from left to right. It is particularly important with the TWK that the capillary
                                  tube sensor is also mounted in front of the heating circuit, as otherwise you will not be able to reach it later.

                                                                        Add-on distributor 1                                                                                                                                                                                             Add-on distributor 2
                                                                       for max. 3 assemblies                                                                                                                                                                                            for max. 4 assemblies

                      DHW station - Heating circuit - Solar station                                                                                                                                               DHW station - Heating circuit LT + HT - Solar station

                                                                                                                                                       60                                   60
                                                                                                                                             40                   80              40                   80

                                                                                                                                         20                        100        20                        100

                                                                                                                                              0                  120               0                  120                                                                                                                                                                                    60                                   60
                                                                                                                                                                                                                                                                                                                                                                                   40                   80              40                   80
                                                                                                                                                       °C
                                                                                                                                                       °C                                   °C
                                                                                                                                                                                                                                                                                                                                                                               20                        100        20                        100

                                                                                                                                                                                                                                                                                                                                                                                    0                  120               0                  120

                                                                                                                                                                                                                                                                                                                                                                                             °C
                                                                                                                                                                                                                                                                                                                                                                                             °C                                   °C
                                         flow direction

                                                                                                                                                                                                                                flow direction

                                                                                                                                                                                                                                                                                                                                                                                        60                                   60
                                                                                                                                                                                                                            60                                    60                                                                                                       40                     80            40                     80
                                                                                                                                                  60                                   60                                                                                               60                    60                       60                 60
                                                                                                                                                            80                                   80                40                            80       40           80       40           80          40         80         40           80       40         80
                                                                                                 60                 60               40                                   40
                                     60                                    60                         80                  80
                                                                                                                                                                                                                                                                                                                                                                          20                        100        20                        100
                                                                                         40                    40
                                                          80                    80                                                                                                                                20                                     20                    20              100      20              100   20              100   20              100
                            40                                     40                                                               20                                   20                                                                        100                   100
                                                                                                                                                              100                                  100
                                                                                        20              100   20              100                                                                                                                                                                                                                                              0                  120               0                  120
                                                                                                                                                                                                                                                                                    0        120         00         120            0        120      00         120
                           20                               100   20              100                                                                                                                                  0                         120          0        120                                                                                                              °C                                   °C
                                                                                                                                         0                  120               0                  120                                                                                                                                                                                    °C                                   °C
                                                                                             0        120      00         120                                                                                                                                                           °C
                                                                                                                                                                                                                                                                                        °C                    °C
                                                                                                                                                                                                                                                                                                              °C                       °C
                                                                                                                                                                                                                                                                                                                                       °C                 °C
                                                                                                                                                                                                                                                                                                                                                          °C
                                                                                                                                                                                                                            °C
                                                                                                                                                  °C
                                                                                                                                                  °C                                   °C
                                                                                                                                                                                       °C
                                0                         120          0        120              °C
                                                                                                 °C                 °C
                                                                                                                    °C

                                     °C
                                                                                                                                                                                                                                                                                                                                                          I
                                                                                                                                                                                                                                                                                                              I

                                                                                                                                                                                                                                                                                                                                                               OV
                                                                                                                                                                                                                                                                                                                   OV
                                                                                                                                                                                                              5

                                                                                                                                                                                                                                                                                                                                                    III
                                                                                                                                                                                                                                                                                                        III
                                                                                                                                                                                                                            II

                                                                                                                                                                                                                                                                                                                                                          II
                                                                                                                                                                                                                                                                                                              II
                                                                                                                    I

                                                                                                                                                                                                                           OV

                                                                                                                                                                                                                                                 III
                                                                                                                         OV

                                                                                                                                                                                                              4
                                                                                                              III
                      5

                                                                                                                    II

                                                                                                                                                                                                                            I
                                     II

                                                                                                                                                                                                              3
                                    OV

                                                          III
                      4

                                     I
                      3

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COMPONENTS
ADD-ON DISTRIBUTOR TERMINAL ASSIGNMENT
                  Add-on distributor (ABV-1) for Oskar°-10/1.5/...
                                      for mounting 3 assemblies
                                      - TWK - HK1 (LT/HT) - SOK -

              125mm                                    Speicheranschlüsse Oskar°-10/1,5
                                                       6 x Überwurfmu�er R 1½“
         4                5                        6                          7                        8                         9

              125mm

               TWK                             HK-NT oder HT                                                     SOK

         4                5                        6                          7                        8

                                       4 x 1“ RAG                                                                    1 x ¾“ RIG

                  Add-on distributor (ABV-2) for Oskar°-10/1.5/...
                                      for mounting 4 assemblies
                                  - TWK - HK1 (LT) - HK2 (HT) - SOK -

                  125mm                        Speicheranschlüsse Oskar°-10/1,5
                                                6 x Überwurfmu�er R 1½“

              4               5                    6                      7                     8                      9

      125mm

       TWK                          HK-NT                                         HK-HT                                         SOK

              4               5                    6                     7          4 x 1“ RAG                                 1 x ¾“ RIG                  8

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30                                                                                            ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
COMPONENTS
                   MOUNTING REDUCTION SET / SPECIAL MOUNTING SET

                                             Mounting reducer sets for assemblies TWK or heating circuit DN 25 and DN 32

                                                                           ARS 2                                        ARS 3
                                                                       DN 40 > DN 25                                DN 40 > DN 32
                                                                       65 mm             90 mm                        65 mm             95 mm

                                                              180 mm

                                                  Special attachment set (ABSS2) for solar station assembly DN 40 > DN 25

   Special mounting set with drainage                                                                                    Mounted on the memory connections 8 and 9

   Components supplied loose for on-site installation

                                                                                            Insulating shells

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DRINKING WATER COMPACTION
HYDRAULIC CONNECTION

                                                                                                                       A

 A = Turbine flow sensor

                                                                                              flow direction
     Cold water connection

 B = Hot water connection
                                                              C
 C = Circulation connection
                                                                                                                                                    B
 D = Forward

 E = Return

  (1) Assembly TWK auf ABV1 / ABV2 / ARS
  Always mount assemblies completely from left
  to right!
                            1160 mm

                                                                                                                                                        •   (3) Mounting capillary tube sensor
  (2) Assembly of actuator for heating water mixing                                                                                                         for HW mixing valve (do not bend)
                        valve
                                                                                                                                                        •   before installing the heating circuit!

           Heating water mixing valve Setting values
      1        2      3       4        5      6         7
  40°C       45°C    50°C   55°C      60°C   65°C      70°C
  50°C       55°C    60°C   65°C      70°C   75°C      80°C
  You can read which settings apply from a label on the
  capillary tube sensor

  Advantages of premixing:
                                                                                              60                                       60

  •       Temperature pre-regulation
                                                                                      40                       80           40              80

                                                                                    20                           100       20                 100

          Reduction of energy consumption possible                                       0

                                                                                              °C
                                                                                                               120              0

                                                                                                                                       °C
                                                                                                                                            120

          Reduction of limescale
          Active scald protection
                                                                                                                                Wilo

                                           Tiefe:
                                           280 mm
                                                                         5

                                                                                              II
                                                                                             OV

                                                                                                               III
                                                                         4

                                                                                              I
                                                                         3

                                                                                                                 125 mm
                                                                                  E                                                                 D

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32                                                                                                                 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
                                                                                                       
                                            COMPACT
                                                 DRINKING WATER
                                                                   STATION
                                                                                                                                        ULTRA FAST SENSOR

                                                                                                                                        View from „behind

                                                                                                                                                                   

               Probe must be immersed in the medium!
               Measurement only takes place at the tip of the
                                                                                                                                                                    
               probe!       

                                                   
                                                                                                                                                                            

                                                         !!! Attention !!!
                                The lock nut for the O-ring seal of the sensing element must be
                                                                                                    ê
                      be professionally tightened so that the sensor cannot be pushed out by the internal
                           water pressure! Seal via the metal part of the sensor - not via the cable!
                                                                                                                           h
                                                                                                                                        II

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ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.                                                                                                 33
COMPACT DRINKING WATER STATION
PLATE HEAT EXCHANGER
Plate heat exchanger - Cleaning - Water values

Due to the strong turbulence in the brazed plate heat exchanger, there is a high self-cleaning effect in the channels.
Nevertheless, in some applications the formation of deposits can be very high; this is the case, for example, with extremely
hard water and high temperatures.
We recommend installing a suitable softening system and checking the condition of the heat exchanger max. 1 year
after commissioning and setting a cleaning/maintenance cycle - earlier in the case of very high water hardness. Then it is
possible to clean the heat exchanger by circulating a cleaning liquid (CIP - Cleaning In Place). Carry out cleaning at regular
intervals.

                                            Use a container with a weak acid, either 5% phosphoric acid or, if the heat
                                            exchanger is cleaned more frequently, 5% oxalic acid. Pump the cleaning liquid
                                            alternately through the heat exchanger.
                                            For high-maintenance applications, we recommend on-site installed CIP
                                            connections/valves to simplify maintenance. For best cleaning results, the
                                            flow rate of the cleaning solution should be 1.5 times that in operation and
   All acids and bases are dangerous        preferably in backwash mode.
  substances and should be used with        After cleaning, do not forget to rinse the heat exchanger thoroughly with clear
               great care!                  water. A solution of 1-2% sodium hydroxide (NaOH) or sodium bicarbonate
                                            (NaHCO ) before the final rinse ensures that all 3 acids are neutralised.

Copper-brazed stainless steel plate heat exchanger - resistance recommendation
                                                Electrical conductivity                                                             10-500                    µS/cm
                                                pH value                                                                            7,5-9,0
                                                Carbon dioxide
COMPACT DRINKING WATER STATION
                                                                       DIMENSIONS, PERFORMANCE DATA TWK-S 70 / 90

                                        1                                                                  1
                                                                                                                                 1          Connection cold water ¾“ RAG
                         2                                                                            2
                                        flow direction

                                                                                                                                 2          Flow turbine
                     6                                                                                 6
                                                                                3                                    7
                                                                                                                                 3          Connection hot water RIG 1“
                                                                                                  5

                                                                                                                                 4          Plate heat exchanger (PHE)

                                                                                                                                 5          PHE manual ventilation (heating water side)

                                                                  4
          1160                                                                                                                   6          Circulation connection ¾“ RAG

                                                                                                                                 7          Insulation box WT unit

                                                                                                  13
                                                                                                                                 8          Connection heating water RL/VL 1½“ RAG
                                        60                        11            60

                                                                                             9a
                               40                        80             40           80

                              20                           100         20              100

                                                                                                                                 9          Heating water mixing valve
                                   0                     120                0        120

                                        °C

                                                                                             10                                  9a         Capillary tube immersion sensor sleeve
                                                                 12

                                                                                                                                 10         Circulating pump BL 180 (PWM)
                         5

                                        II
                                       OV

                                                         III
                         4

                                        I
                         3

                     9                                            8
                                                                 125                                           230
                                                                                                                                 11         Ball valve with thermometer
                                                                 250                                           260
                                                                                                                                 12         Gravity brake with manual setting

                                                                                                                                 13         Hot water outlet sensor (drinking water side)

                                                                                                                         TWK-S              70    90       70    90      70    90    70     90

                                                                                                                         Heat-
                                                                                                                                            80    108      98    131     70    93    78     105
                                                                                                                         Power (kW)
                                                                                                                         Heating water-
                                                                                                                                                 70             70            60          60
                                                                                                                         Inlet (°C)
                                                                                                                         Heating water-
                                                                                                                                            24    23       14    13      21    20    15     14
                                                                                                                         Outlet (°C)
                                                                                                                         Cold water-
                                                                                                                                                 10             10            10          10
                                                                                                                         Inlet (°C)
                                                                                                                         Hot water-
                                                                                                                                                 60             40            50          40
                                                                                                                         Outlet (°C)
                                                                                                                         Hot water-
                                                                                                                                            23    31       47    63      25    33    37     51
                                                                                                                         Capacity (l/min)

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COMPACT DRINKING WATER STATION
DIMENSIONS, PERFORMANCE DATA TWK-S 100

                                                                                                                                            1              Connection cold water ¾“ RAG
                             1                                                                  1

                2                                                                          2                                                2              Flow switch
                             flow direction

            6
                                                                     3
                                                                                            6
                                                                                                                    7
                                                                                                                                            3              Connection hot water RIG 1“

                                                                                       5                                                    4              Plate heat exchanger (PHE)

                                                                                                                                            5              PHE manual ventilation (heating water side)

                                                                                                                                            6              Zirkulationsanschluss ¾“ RAG
                                                       4
     1160                                                                                                                                   7              Insulation box WT unit

                                                                                                                                            8              Connection heating water RL/VL 1½“ RAG
                                                                                       13

                     40
                              60
                                              80
                                                      11     40
                                                                     60
                                                                          80

                    20                          100         20              100

                         0                    120                0        120

                              °C

                                                                                  10
                                                                                                                                           10              Circulating pump BL 180 (PWM)

                                                                                                                                           11              Ball valve with thermometer
                                                      8
                                                      125                                             230                                  12              Gravity brake with manual setting
                                                      250                                             260

                                                                                                                                           13              Hot water outlet sensor (drinking water side)

                                                                                                                                  TWK-S 100                                      Performance data

                                                                                                                                  Heat-
                                                                                                                                                                120                146                 103                118
                                                                                                                                  Power (kW)
                                                                                                                                  Heating water-
                                                                                                                                                                 70                 70                  60                 60
                                                                                                                                  Inlet (°C)
                                                                                                                                  Heating water-
                                                                                                                                                                 24                 13                  20                 15
                                                                                                                                  Outlet (°C)
                                                                                                                                  Cold water-
                                                                                                                                                                 10                 10                  10                 10
                                                                                                                                  Inlet (°C)
                                                                                                                                  Hot water-
                                                                                                                                                                 60                 40                  50                 40
                                                                                                                                  Outlet (°C)
                                                                                                                                  Hot water-
                                                                                                                                                                 35                 70                  37                 57
                                                                                                                                  Capacity (l/min)

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36                                                                                                                                                            ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
COMPACT DRINKING WATER STATION
                                                                                                                                                                                                      CHARACTERISTICS TWK-S 70 / 90 / 100
                                                                                                                                                                                                                Primary pumps:
                                                                                                         70 kW                                                                                                                    90 kW                                                                                               100 kW

                                                                                    Sekundär (KW-Eintritt / WW-Austritt) Systemanschluss 1 und 3                                                      Druckverlust-Brauchwarmwasser-Wärmetauscher                                                                   Druckverlust-Brauchwarmwasser-Wärmetauscher
                                                                                                                                                                                                                                                                                                                                                                                   75 kW
                                                                                                                                                             Druckverlust-Sekundärseite (bar)

                                                                                                                                                                                                                                                                                 Druckverlust-Sekundärseite (bar)
                                                                                                                                                                                                                                                                     70 kW

                                                                                                                                           10 0 kW
                                                                                                                                        90/                                                                                                                          90/100 kW

                                                                                                                                                                                                                                    Druckverlust-Sekundärseite (l/min)
                                                                                                                                                                                                                                                                                                                                                  Druckverlust-Sekundärseite (l/min)

                                                                                                                                                                                                                                                       Example 70 kW station:
                                                      
                                                                   
                                                                                                                                                                                                                                                       Primary charging temperature                                                                                  60°C
                                                       
                                                                                                                                                                                                                                                     Cold water inlet                                                                                              10°C
                                                                                                                                                                                                                                                     Hot water outlet                                                                                            49,5°C
                                                                                                                                                                                                                                                     Flow rate                                                                                                  25l/min
                                                         
                                                                      
                                                                                                                                                                                                                                                     Diagram boundary conditions
                                                                                                                                                                                                                                                     Cold water inlet temperature                                                                                 10°C
                                                                                                                                                                                                                                                     Volume flow primary                                                                                      0,414 l/s
                                                                        
                                                            
                                                                                                                                                                                                                                                       Attention!
     maximal erreichbare Warmwassertemperatur (°C)

                                                                         
                                                                                                                                                                                                                                                     The values in the diagram are calculated. The actual values
                                                                                                                                                                                                                                                     may deviate due to the flow conditions in the heat exchan-
                                                              
                                                                                                                                                                                                                                                       ger and possible contamination.
                                                                           
                                                               
                                                                                                                                                                                                                                                 Reference values for flow rates
                                                                                                                                                                                                                                                 from standpipes
                                                                                                                                                                                                                                                 Shower fitting                                                                                         9,6 l/min
                                                                 
                                                                              
                                                                                                                                                                                                                                                       Washbasin fitting                                                                                     10,5 l/min
                                                                                                                                                                                                                                                     Bath mixer                                                                                            15,0 l/min
                                                                                                                                                            

                                                                                                                                                                                                          

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