Product & Service Catalogue - Kohler Uninterruptible Power

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Product & Service Catalogue - Kohler Uninterruptible Power
Product & Service
Catalogue
Product & Service Catalogue - Kohler Uninterruptible Power
2
    Contents
Product & Service Catalogue - Kohler Uninterruptible Power
About Kohler                           Three Phase              16   Service Solutions          72
Uninterruptible Power              4
                                        Kohler PW 5000/TP       18   Maintenance                74
Kohler Uninterruptible Products    8
                                        Kohler EW 6000          22   Monitoring                 74
Single Phase                      10
                                        Kohler EW 6000TX        26   Batteries                  75
 Kohler PW 1000 Range             12
                                        Kohler PW 6000          30   On-site                    76
 Kohler PW 1000/LT                14
                                        Kohler PW 8000DPA       34   Technical Specifications   78
 Kohler PW 1000/OT                14
                                        Kohler PW 9000DPA       40
 Kohler PW 1000/ORM               14
                                        Kohler PW 9250DPA       46
                                        Kohler PW 9500DPA       52
                                        Kohler MF1500 DPA       58
                                        Modes                   62
                                        Lithium-ion Batteries   64
                                        Battery Monitoring      68

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Product & Service Catalogue - Kohler Uninterruptible Power
About Kohler
Uninterruptible
        Power
                  Total vertical and
                  horizontal scalability
                  using hot swap
                  modularity
Product & Service Catalogue - Kohler Uninterruptible Power
What makes us different?                       Why choose us?                               The Kohler Uninterruptible
Our aim is simple – to be the best             Kohler Uninterruptible Power takes a         Power mission
power protection company there is.             comprehensive, end-to-end approach to

Together with our parent company, the
                                               meeting our customers’ specific and
                                               demanding requirements. From initial
                                                                                            To continuously
Kohler Company’s Power Group, Kohler
Uninterruptible Power is a driving force
                                               contact through installation, service,
                                               maintenance and disposal, Kohler
                                                                                            delight our
within the power protection industry
offering pioneering product technology,
                                               Uninterruptible Power provides its
                                               customers with an unrivalled partner for
                                                                                            customers through
service excellence and global reach.           complete peace of mind.
                                                                                            the provision of
Best in class power protection solutions
                                               We understand that every client is
                                               different and each has its own specific
                                                                                            industry-leading
Central to our product portfolio is a range
                                               opportunities to consider and challenges
                                               to overcome. The key, we believe,
                                                                                            Power Protection
of the highest quality, class-leading three-
phase and single-phase uninterruptible
                                               is to spend the time required to truly
                                               understand the business and how it
                                                                                            Solutions and
power supplies. Developed to offer the
highest levels of efficiency, availability,
                                               operates. Only then can we apply our
                                               comprehensive product range,
                                                                                            Support Services.
scalability and flexibility.
                                               combined with our broad support
                                               services offering, to provide power
Leveraging Kohler’s technical leadership
                                               protection solutions which exceed
in global power protection, the full power
                                               expectations.
protection portfolio includes:
                                               This also means Kohler Uninterruptible
Uninterruptible power supply (UPS)
                                               Power continuously invests in product
Battery systems                                and system development, the talent of
                                               its employees, broadening its range of
Software and ancillaries
                                               services, and improving its service
Service excellence guaranteed                  delivery. By doing so, Kohler
                                               Uninterruptible Power expertly meets
Kohler Uninterruptible Power has built         the present and future needs of its
an outstanding reputation for service          customers and achieves its objective –
excellence through its unrivalled pre and      to be a leader of power protection
post sales support. Our wide range of          solutions and services.
services includes initial site surveys,
system design, installation and
commissioning, preventative
maintenance, training, and technical
                                               About Kohler Co.
support.
                                               Established in 1873, Kohler Co. has
With 24/7 availability, all these services
                                               a pedigree for quality, innovation and
are delivered by a dedicated and
                                               exceptional craftsmanship. In 1920,
extensive network of trained service
                                               it launched the world’s first engine
engineers and service support staff -
                                               powered electric generator. Since then,
ensuring lifelong and reliable operation of
                                               it has been developing products for
the power protection solutions it provides.
                                               every aspect of critical load protection
                                               and is one of the world’s largest power
                                               protection equipment manufacturers
                                               with products in use on every continent.

                                               Together, Kohler Uninterruptible Power
                                               and Kohler bring a potent, global force of
                                               longevity, pedigree, pioneering product
                                               technology, service excellence and
                                               global reach to the power protection
                                               industry.

                                                                                                                         5
Product & Service Catalogue - Kohler Uninterruptible Power
Total vertical and
horizontal scalability
using hot swap
modularity
Product & Service Catalogue - Kohler Uninterruptible Power
Product overview:                         Market overview
Industry-leading products

Kohler Uninterruptible Power’s product    From financial services and Colo
portfolio contains some of the most       providers to retail and manufacturing
technologically advanced power            giants, Kohler Uninterruptible Power’s
protection products. At the core of its   products are being utilised in a broad
product portfolio is a range of high      range of markets, supporting an even
quality and reliable three-phase and      broader range of applications.
single-phase uninterruptible power
supplies.                                 Regardless of whether you need a multi-
                                          MVA system to support a tier 4 data
Single-phase UPS from 1–20 kVA,           centre or a 10 kVA UPS to support an
parallelable up to 80 kVA                 emergency lighting system, Kohler
                                          Uninterruptible Power has the perfect
Three-phase transformerless UPS from
                                          solution. Our teams of sales managers
10-1200 kVA scalable up to 9.6 MVA
                                          and engineers have extensive experience
Battery systems                           in developing tailor-made solutions,
                                          specifically designed to meet your
Switchgear
                                          particular challenges and ensure that any
Emergency lighting static inverters       requirement can be satisfied, no matter
                                          the business or area of operation.
Software and ancillaries

Service overview

24/7 onsite service
Initial site survey
System design
Installation
Commissioning
Preventative maintenance
Repair
Battery maintenance, replacement
and testing
Capacitor replacement
Load bank testing
Witness testing
Disposal

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Product & Service Catalogue - Kohler Uninterruptible Power
8
Product & Service Catalogue - Kohler Uninterruptible Power
Kohler Uninterruptible
            Products
Product & Service Catalogue - Kohler Uninterruptible Power
Kohler Uninterruptible Power’s
     product portfolio contains some of
     the most technologically advanced
     power protection products. At the
     core of its product portfolio is a
     range of high quality and reliable
     three-phase and single-phase
     uninterruptible power supplies.

10
Single Phase

11
12
     Kohler PW 1000
          (800 VA–20 kVA)
Kohler PW 1000 range
                                   Capacities from 800 VA to 20 kVA
                                   Single phase
                                   Standalone UPS
                                   Tower and rack mounted designs
                                   available
                                   High efficiency of up to >96%

For server, network, storage,
and telecommunication
applications – combining high
reliability and high efficiency.

Single-phase UPS for
smaller-scale operations
– without compromising
on quality.

                                                                      13
The Kohler PW1000/LT                          The Kohler PW1000/OT                       Either tower or rack-mounted,
     provides reliable power                       is an online double                        the Kohler PW1000/ORM
     protection for low power                      conversion single-phase                    is an online double conversion
     single-phase applications                     UPS that delivers a                        single-phase UPS covering
     from 800 VA to 2200 VA,                       continuous sinusoidal                      power requirements from
     making it the ideal solution                  voltage to ensure maximum                  1–20 kVA. Providing a
     as power back-up for PCs,                     power protection, while                    continuous sinusoidal, filtered
     workstations, servers and                     filtering and stabilising the              and stabilised voltage to the
                                                                                              load, it protects against the
     other network storage                         power supplied to protect
                                                                                              loss of power and mains
     devices.                                      against mains disturbances.
                                                                                              disturbances.

     Kohler PW1000/LT                              Kohler PW1000/OT                           Kohler PW1000/ORM
     Line interactive technology                   Online double-conversion technology        Online double-conversion technology
     Power range: 800 VA, 1500 VA and              Power range: 1, 2, 3, 6, 10, 15 and        Power range: 1, 2, 3, 6, 10, 15 and 20 kVA
     2200 VA                                       20 kVA
                                                                                              0.9 power factor
     Built-in automatic voltage regulation         0.9 power factor
                                                                                              Up to 96.5% efficiency (eco mode)
     LED display                                   Up to 96.5% efficiency (eco mode)
                                                                                              LCD/LED display
     Tower design                                  LCD/LED display
                                                                                              Interfaces – RS-232, SNMP, USB, dry
                                                   Tower design                               contact relay
     This line interactive UPS is available in a
     tower design and provides up to five          Interfaces – RS-232, SNMP, USB, dry        Convertible tower/rack-mounted design
     minutes of continuous power during the        contact relay
                                                                                              Extended battery autonomy options
     loss of mains power. It also protects
                                                   Extended battery autonomy options
     against disturbances in the mains power
                                                                                              Combining all the smart features you
     as its automatic voltage regulator (AVR)
                                                   This tower design UPS is available in      would expect in a UPS, including high
     ensures a source of stable, continuous
                                                   1, 2, 3, 6, 10, 15 and 20 kVA models.      efficiency of up to 96.5%, a power factor
     power is provided under brown-out, sag,
                                                   With a 0.9 power factor and high           of 0.9, an LCD display and a wide range
     surge and spikes conditions.
                                                   efficiency up to 96.5%, it combines all    of communications interface options,
                                                   the smart functionality you would expect   PW1000/ORM is affordable, reliable and
                                                   with a standard digital display and a      flexible.
                                                   wide range of communications interface
                                                   options.

14
15
16
Three Phase

17
18
     Kohler PW 5000/TP
               (10–50 kVA)
Three-phase UPS for midsize               Kohler PW 5000/TP
server rooms, networks,                   Capacities from 10 kVA to 50 kVA
                                          three phase
telecommunication systems                 On-line double conversion,
and industrial processes.                 transformerless technology for high
                                          reliability
                                          Parallel capability of up to 20 units
                                          Intelligent battery management
                                          95.5% efficiency across a wide load
                                          range
                                          Integral batteries
                                          Near unity input power factor (0.99)
                                          Low input harmonic distortion
                                          (THDi
Flexible battery configuration              Highest load availability                     High efficiency for
                                                                                               lowest lifetime costs

     Optimal sizing of battery capacity          Productivity maximised, ‘downtime’            High efficiency at partial and rated loads
                                                 minimised
     10–50 kVA with different sized cabinets                                                   Low carbon footprint
     Extended autonomy with matching             Paralleled systems are designed to
                                                                                               With a transformerless design and
     battery cabinets                            ensure availability by significantly
                                                                                               Energy Saving Inverter Switching (ESIS)
                                                 increasing system redundancy. In the
                                                                                               technology, Kohler PW 5000/TP delivers
     Kohler PW 5000/TP is available in three     case of a power failure, should a UPS unit
                                                                                               efficiency at partial and rated loads (up
     cabinet sizes, enabling you to choose       fail, the remaining units are still able to
                                                                                               to 95.5%). This level of efficiency
     the ideal capacity and required             continue to support the critical load.
                                                                                               dramatically reduces the total cost of
     autonomy for your critical load. The        Redundant paralleled systems also
                                                                                               ownership of the UPS during its lifecycle.
     smaller 10-25 kVA units are available in    enable regular maintenance to be carried
     two cabinet sizes, dependent on the         out on the system without any
                                                                                               Ripple-free and optional temperature
     required level of autonomy, with the        requirement to remove the critical load
                                                                                               controlled battery chargers protect
     larger units (25–50 kVA) available in a     from conditioned power.
                                                                                               batteries and extend the lifetime
     third cabinet size, which can house both
                                                                                               performance, further reducing running
     7/9 Ah and 28 Ah batteries.
                                                                                               costs.
     Additional battery cabinets that match
                                                                                               These benefits combine to make the
     perfectly with the UPS for scaling
                                                                                               Kohler PW 5000/TP a truly eco-friendly
     autonomy time.
                                                                                               solution for all power protection
                                                                                               requirements.

     Space saving

     Reduced footprint
     Valuable floor space maximised

     With a footprint of only 0.4m2 at 50 kVA,
     the Kohler PW 5000/TP has a power
     density of up to 100 kW/m2. As a result,
     substantial and valuable space savings
     are achieved even at the highest power
     ratings.

     LCD display

     Output contacts and
     SNMP card (optional)

     Customer inputs
     RS232 interface

     Rectifier and
     bypass fuses

     Batteries

     Battery fuses

     Maintenance
     bypass switch

     Parallel isolator

     Battery containment

     Input/output connection

20
Kohler PW 5000/TP range

UPS cabinet A (10–20 kVA)                    UPS cabinet B (10–25 kVA)         UPS cabinet C (25–50 kVA)

Dimensions (W x D x H)                       Dimensions (W x D x H)            Dimensions (W x D x H)
345 x 710 x 720 mm                           345 x 710 x 1045 mm               440 x 910 x 1420 mm

Weight without battery                       Weight without battery            Weight: 7/9 Ah cabinet without battery
10 kVA:   60 kg                              10 kVA:   88 kg                   25 kVA:   151 kg
15 kVA:   62 kg                              15 kVA:   90 kg                   30 kVA:   160 kg
20 kVA:   64 kg                              20 kVA:   92 kg                   40 kVA:   165 kg
                                             25 kVA:   94 kg                   50 kVA:   170 kg
Weight with 48 x 7/9 Ah battery
10 kVA:   180 kg                             Weight with 96 x 7/9 Ah battery   Weight: 28 Ah cabinet without battery
15 kVA:   182 kg                             10 kVA:   328 kg                  25 kVA:   135 kg
20 kVA:   184 kg                             15 kVA:   330 kg                  30 kVA:   145 kg
                                             20 kVA:   332 kg                  40 kVA:   150 kg
                                             25 kVA:   334 kg                  50 kVA:   155 kg

                                                                               Weight with 144 x 7/9 Ah battery
                                                                               25 kVA:   540 kg
                                                                               30 kVA:   550 kg
                                                                               40 kVA:   555 kg
                                                                               50 kVA:   560 kg

                                                                               Weight with 48 x 28 Ah battery

Available in three different cabinet sizes                                     25 kVA:   605 kg

Cabinet A: 10 – 20 kVA                                                         30 kVA:   615 kg

Cabinet B: 10 – 25 kVA                                                         40 kVA:   620 kg

Cabinet C: 25 – 50 kVA                                                         50 kVA:   625 kg

                                                                                                                        21
Kohler EW 6000
Transformerless
   (UPS 10–1200 kVA)
Advanced, compact 3:3/3:1                                                           Kohler EW 6000
UPS for finance companies,                                                          New 10–40 kW range
servers rooms, healthcare,                                                          Advanced IGBT inverter
                                                                                    High efficiency, up to 96%
government and national                                                             Output PF 1.0
defence, retail, leisure and                                                        Easy to use display and menu

hospitality, transportation and                                                     Transformerless
                                                                                    Intelligent battery management system
telecommunication systems.                                                          prolongs battery service life

Compact and efficient                     Flexible design                           User-friendly

Exceptional power density and high        Use with either internal, external or     LCD screen with flow through menu to
output power factor (≥0.99) result in a   combined battery strings                  access functions and settings
highly compact, leading edge footprint
                                          Flexible battery configurations (10kW     Authority management and two-button
Efficiency up to 96% (@50-100% load),     ±8-20 blocks and 20-40kW ±12-20           design to reduce risk of mistakes
reducing running costs and                blocks) maximise resilience and use of
                                                                                    Easy troubleshooting via history log and
environmental impact                      existing batteries
                                                                                    fault alarm record
                                          Diverse range of inputs and outputs
                                          comprising 1:1, 3:1 and 3:3 for 10-20kW
                                          and 3:1 and 3:3 for 30-40kW
Performance and reliability
                                          Definable charge current: 1-10A for                            LCD Display
                                          10-20kW, 1-20A for 30-40kW
Low THDi (
Three-phase UPS for finance                                                            Kohler EW 6000
     companies, data centres,                                                               50–200 kW
     medical equipment,                                                                     IGBT rectifier and inverter
                                                                                            High efficiency, up to 96%
     government and national                                                                Output PF 1.0
     defence, telecommunications                                                            Fault trace management

     systems, transportation and                                                            Transformerless
                                                                                            Intelligent battery management system
     energy processes.                                                                      prolongs battery service life
                                                                                            Flexible network management: SNMP

     Green power                                  Flexible design                           Options

     High efficiency in online mode (up to 96%)   Common battery bank sharing in parallel   Customised power distribution cabinet
     reduces heat dissipation and limits          system
                                                                                            Expanded dry contact
     power consumption costs
                                                  Flexible battery configuration improves
                                                                                            Intelligent battery monitoring system
     Efficiency >99% in eco mode gives            service ability
     significant cost reduction                                                             Bypass voltage regulator
                                                  High power density design with compact
                                                  size, 120 kW covers 0.3825 m2             Dual-system control card
                                                  Frequency converter function (60 Hz to    Auto switch: STS/ATS
                                                  50 Hz or 50 Hz to 60 Hz)
     Reliable                                                                               Energy feedback absorber
                                                  Smart generator management
                                                                                            N+X in parallel
     Wide input voltage range, 176Vac -
                                                  Self-aging test function without load
     280Vac (230Vac -23% to +21%)                                                           Input isolation transformer
                                                  enables onsite commission
     Robust overload ability                                                                SPD: C grade
                                                  Easy onsite parallel modification
     Dual system control card preventing                                                    Output synchronisation common bus
     single failure point
                                                                                            Battery charge temperature
     IGBT rectifier benefit with low THDi                                                   compensation
     (≤3%) and high power factor
     Bus synchronisation control function
     provides reliable high power for the
     dual-bus application
     3-level IGBT inverter ensures excellent
     performance
     Intelligent fan control reduces noise and
     prolongs fan service life

     Intelligent management

     Fault trace management (FTM) for
     convenient failure analysis (waveform
     record)
     Easy access to additional settings and
     status information via on-screen menu
     Auto dedusting function
     Key components pre-alarm function

                                                                           80–120 kW

                                                                                                    50–60 kW

24
High efficiency, advanced                                                            Kohler EW 6000
UPS for larger loads in data                                                         New 300–1200 kW range
centre, financial services,                                                          Advanced IGBT rectifier
                                                                                     High efficiency, up to 97%
process / production, utility,                                                       Output PF 1.0
healthcare, government and                                                           Sophisticated display and menu

national defence applications.                                                       Transformerless
                                                                                     Intelligent battery management
                                                                                     Parallel 8 units up to 9.6MW

Performance and reliability               Intelligent, advanced design               User-friendly

Efficiency up to 97%, reducing running    Advanced parallel expansion                Clear, configurable 7” touch screen to
costs and environmental impact            technology, enabling connection of up to   quickly access functions and settings
                                          8 units and 9.6 MW
Low THDi (≤2% at full load) and high                                                 Large 10,000 point event log with data
power factor (≥0.99)                      Self-load test function for easy onsite    and graphical representation options
                                          testing and faster commissioning
Advanced 3-level IGBT inverter for                                                   Fault trace management aid via 100ms
cleanest sine waveform output             Battery temperature compensation –         waveform record before and after fault
                                          increases performance and lifespan
Wide input voltage range (-40% to
+25%) keeps UPS on mains longer,          Three-stage battery charging to prolong
reducing use / wear of generator and      battery life
batteries
                                          Multiple communication options
Dual DSP and power board remove           including Smart programmable dry
single point of failure                   contact communication function
Eco and Smart Eco modes to further        Supports external input / output
improve energy efficiency (in Smart Eco   transformer connection
mode inverter provides harmonic
                                          Common bypass cabinet
compensation and power factor
correction whilst bypass supplies load)   Intelligent fan control – reduces noise
                                          and energy use while prolonging life
Coated PCBs as standard – protects
from humidity, dust and corrosion

                                                                                                                              25
Kohler EW 6000TX
Transformer-based
       (UPS 10–600kVA)
Three-phase UPS for                                                                           Kohler EW 6000TX
                                                                                              10–200 kVA
computer rooms, data
                                                                                              PF = 0.9
centres, precision                                                                            Small footprint
instruments, and industrial                                                                   High efficiency 92%

processes.                                                                                    All series touchscreen design
                                                                                              Galvanic isolation transformer
                                                                                              Double-button switch prevents error
                                                                                              Transformer-based

Reliable                                      Intelligent management                       Easy operation

The output isolation transformer              Multiple communication interface             10–30 kVA models have wheels for easy
provides high reliability to adapt to harsh   supports UPS and load intelligent            movement
industrial environments and protect           monitoring
                                                                                           HMI-friendly operation
critial loads
                                              Intelligent SNMP achieves local
                                                                                           On/off double-button design
100% three-phase unbalance load               monitoring and remote monitor
adapts to complex applications                                                             EPO
                                              Battery temperature compensation
The dual air duct design provides             function extends battery service life        10,000 history records reduce fault
effective cooling – protecting key                                                         analysis and maintenance time
                                              The battery self-test function and battery
components and extending service life
                                              temperature compensation function            Power components in module design –
Dual power supply redundancy                  improve battery performance and              more compact structure and easy for
                                              extend its life                              maintenance
The wide input voltage range provides
high adaptability to the grid and extends     Intelligent fan control according to load    Hot-swappable fan design achieves
the battery service life                      capacity reduces noise and prolongs fan      on-line maintenance
                                              service life
The main PCB board with professional
electromagnetic shielding improve
reliable performance of EMC

Innovative upgrade

Dual DSP control technology makes the
data processing faster and more precise,
and improves reliability
High output PF = 0.9 meets with the high
requirements of applications
ECO-mode (98% efficiency) reduces
cost and heat emission
Bus synchronisation control function
provides reliable high power for the dual
bus application
Advanced no-master-slave parallel
technology achieves online power
expansion and prevents single faults

                                              100–200 kVA                         40–80 kVA                     10–30 kVA

                                                                                                                                    27
Kohler EW 6000TX
                                   300–600 kVA
                                   High efficiency up to 95%
                                   Wide input voltage range
                                   Galvanic isolation
                                   High overload capacity
                                   IGBT-based rectifier technology
                                   Transformer-based
                                   Easy operation with 7-inch LCD touch
                                   screen and LED on front door

     Three-phase UPS               SNMP and MODBUS communication

     for finance companies;
     data centres; government
     and national defence;
     telecommunications systems;
     transportation, energy and
     industrial processes.

28
Green power                                 User-friendly                                Galvanic isolation

High input power factor (up to 0.999) and   Set modes easily via touchscreen:            Complete UPS output galvanic isolation
low Input THDi: 99%;               front panel                                  current puncture to UPS
50% load >94.74%
                                            Large data storage capacity, 10,000          No effects to the UPS output
Load bus sync (LBS) control decrease        entry event log                              performance or reduced impact of the
transfer time and current impact of dual                                                 inverter power components whilst
bus system                                                                               supplying specific loads

Reliable                                    Intelligent management                       Options

Wide input voltage range ( -40%~+25%)       Intelligent SNMP and MOD BUS                 UPS management software
assure high grid adaptability and prolong   achieves local monitoring and remote
                                                                                         IP grade upgrade and temperature
battery service life.                       monitor
                                                                                         sensor
Dual air ducts design shows better          Intelligent battery management,
                                                                                         Lightning protection device C/D level
cooling performance                         automatic boosting and floating charge
                                            control                                      Charging temperature compensation
Dual power and DSP redundancy design
get higher reliability                      Intelligent fan control according the load   Input/bypass isolation transformer
                                            capacity reduces the noise and prolongs
Water, dust and corrosion resistant
                                            fan service life
coating in all PCB boards
Robust EMC performance due to
electromagnetic shielding tech
Intelligent fan speed control and failure
detection function reduces the noise and
prolongs fan service life

                                                                                                                                       29
Kohler PW 6000
                 (60–500 kVA)
Parallelable up to 5 MVA/MW
The best combination of                    Kohler PW 6000
energy efficiency, reliability             Single unit capacities from 60 kVA/kW to
                                           500 kVA/kW
and low cost of ownership                  Capacity up to 5 Megawatts
– capacity from 60 kVA/kW to               (5 MVA/MW) with 10 units in parallel
                                           Power density of up to 363 kW/m2
5 MVA/MW.                                  High efficiency and minimum cost of
                                           ownership
                                           Low input harmonic distortion:
                                           THDi = 3.5%
                                           Near unity input power factor of 0.99
                                           Fully rated output power (blade friendly)
                                           Full front access maximises system
                                           serviceability
                                           Transformerless design

Three-phase UPS with unity
power delivers the best
combination of availability,
energy efficiency, overall
power performance and
lowest total cost of
ownership in its class.

Offering both intelligent energy
management and maximum power
protection it uses less energy, achieves
significant cost reductions, saves on
valuable floor space (leaving room for
revenue-earning equipment) and has a
reduced impact on the environment.

                                                                                       31
Improved input performance                   Flexible batteries

     Low input harmonic distortion (THDi)         Bespoke configuration
     Near unity input power factor                Extended battery life
     Reduced installation costs                   Front access for ease of installation
                                                  and servicing
     Kohler PW 6000 manages the Total
     Input Harmonic Distortion (THDi) at a low    Kohler PW 6000 allows the freedom
     level (3.5% at 100% load). It does this by   to tailor the battery installation to the
     neutralising the emission of harmonics       requirements of the critical load at the
     at the input of the UPS. Low harmonic        lowest possible cost. By adding external
     distortion saves unnecessary oversizing      battery cabinets, it enables each battery
     of generators, cabling and ancillary         configuration to match the required
     equipment (such as circuit breakers),        autonomy, ensuring smallest system
     avoids extra heating of input                footprint and easy usability.
     transformers (thus wasting less energy)
     and extends the lifetime of all input        Running costs are further reduced by
     components.                                  ripple-free and temperature controlled
                                                  chargers that protect batteries and
     High efficiency is further enhanced by       extend lifetime performance. Front
     removing any requirement for additional      access also aids easy installation and
     phase compensating devices.                  servicing.

     Product range
     60–120 kVA            160–200 kVA            250–300 kVA                                  400–500 kVA

     Dimensions            Dimensions             Dimensions                                   Dimensions
     W x D x H (mm)        W x D x H (mm)         W x D x H (mm)                               W x D x H (mm)
     615 x 480 x 1954      850 x 750 x 1820       1100 x 750 x 1920                            1650 x 850 x 1994

     Footprint: 0.3 m2     Footprint: 0.64 m2     Footprint: 0.82 m2                           Footprint: 1.4 m2

     Blade friendly                               Space saving                                 Connectivity

     Supports high powered servers such as        Reduced footprint                            Multiple interface options
     blade servers
                                                  Valuable floor space maximised               Supports monitoring and control
     Supports leading power factors
                                                  Kohler PW 6000’s class-leading power         Kohler PW 6000 is equipped with
     Blade servers typically have a leading       density (up to 363 kW/m2) is driven by       multiple interfaces that can be used
     power factor and this can present            the UPS’s small physical footprint of        for local and remote monitoring, status
     problems to those UPS systems that are       0.3 m2 up to 100 kVA/kW, 0.64 m2 up to       signalling, control, maintenance and
     not designed to manage such loads. The       200 kVA/kW, 0.82 m2 up to 300 kVA/kW,        firmware upgrade.
     Kohler PW 6000 is designed to power all      and 1.4 m2 up to 500 kVA/kW. As a
     types of electrical loads, including high-   result, substantial and valuable space
     powered servers. It can provide fully        savings are achieved even at the highest
     rated output power to power factors          power ratings.
     from 0.9 leading to 0.9 lagging.
                                                  For data centres in particular, this helps
                                                  to maximise floor space for revenue-
                                                  earning servers.

32
Understanding efficiency and power

AC–AC efficiency (60—120)                                         Top-of-market 96.0% efficiency
                                                                  in double conversion mode
 100
                                              96.0
                                                                  reduces running costs without
            95.7            95.8                      95.0
  95
                                                                  compromising reliability. This
                                                                  UPS has a very flat efficiency
  90                                                              curve so high efficiency is
                                                                  reached at low load levels.
  85

  80

  75
                   Linear load (cosphi = 1)

            25%              50%              75%     100% load

AC–AC efficiency (160—500)                                        With a transformerless design
                                                                  and Energy Saving Inverter
 100
                            96.0
                                                                  Switching (ESIS) technology, the
            95.5                              95.5    95.0
  95                                                              Kohler PW 6000 delivers high
                                                                  efficiency at partial and full load
  90                                                              (up to 96.0% in double
                                                                  conversion online mode). This
  85                                                              level of efficiency dramatically
                                                                  reduces the total cost of
  80
                                                                  ownership of the UPS system
  75
                                                                  during its life cycle.
                   Linear load (cosphi = 1)

            25%             50%               75%     100% load

Input current total harmonic distortion (THDi)                    The Kohler PW 6000 actively             Low harmonic distortion saves
                                                                  manages the input current total         unnecessary oversizing of
  12
                                                                  harmonic distortion (THDi) at a         gensets, cabling and circuit
  10                                                              low level (3.5% at 100% load).          breakers, avoids extra heating of
            9.0
                                                                  Kohler PW’s unique technology           input transformers and extends
   8                                                              neutralises the emission of             the overall service life of all
                             6.0                                  harmonics at the input of the UPS       upstream components.
   6                                                              system, providing greater
                                              4.5
                                                                  reliability of operations for circuit
   4                                                  3.5
                                                                  breakers and extending the
   2                                                              overall service life of the
                                                                  equipment.
   0
            25%             50%               75%     100% load

Input power factor versus load                                    Thanks to the near-to-unity input
 1.0
                                                                  power factor of 0.99, the Kohler
                                              0.990   0.990       PW 6000 reduces the input
                            0.985
                                                                  installation costs by enabling the
                                                                  use of smaller cables.
           0.960
                                                                  Furthermore, it avoids the
                                                                  unnecessary use of additional
0.95
                                                                  phase compensating devices,
                                                                  which consequently keeps the
                                                                  overall UPS efficiency high.

 0.9
            25%             50%               75%     100% load

                                                                                                                                              33
Kohler PW 8000DPA
               (10–200 kVA/kW)
  Parallelable up to 400 kVA/kW
Modular UPS designed                       Kohler PW 8000DPA
for low and medium                         Capacities from 10 kVA/kW to
                                           200 kVA/kW in 10 kVA/kW or 20 kVA/kW
power applications.                        modular steps
                                           Parallelable frames up to 400 kVA/kW
                                           Available as tower (ST) or
                                           19” rack-mountable (RI) solutions
                                           Fully rated output power (blade friendly);
                                           20 kVA = 20 kW
                                           N+1 redundancy up to 180 kVA/kW N+1
                                           in a single frame
                                           ‘Six nines’ (99.9999%) availability
Key benefits                               Up to 95.5% efficiency across a wide
Individual static switches per module      load range

Each module has its own display and        Near unity input power factor at partial
controller                                 and full loads (PF = 0.99 @ 100% load)

Each module has its own control logic      Low input harmonic distortion
                                           (THDi
The right solution –                         Advanced Decentralised Parallel              Easy to replace ‘hot-swap’
     Kohler PW 8000DPA is available               Architecture (DPA)                           modules
     in two versions
                                                  Distributed control and power                Replace or add modules with
     Kohler PW 8000DPA ST (tower)                                                              no downtime
                                                  Independent hot-swap modules
     is available for high-density applications                                                Cost effective scalability & ‘right sizing’
     requiring a standard power protection        No single points of failure
     solution including frame, UPS, battery                                                    Simple power upgrade
     and communication. This solution             Decentralised Parallel Architecture (DPA)
                                                                                               Future proof investment
     delivers power protection from               means each UPS module contains all
     10–200 kVA/kW (180 kVA/kW N+1) in            the hardware and software required
                                                                                               True ‘hot-swap’ modularity enables the
     10 kVA/kW or 20 kVA/kW modular steps         for full-system operation. They share no
                                                                                               safe removal and/or insertion of UPS
     to provide a maximum power density of        common components so a DPA parallel
                                                                                               modules into a Kohler PW 8000DPA
     472 kW/m2. Kohler PW 8000DPA                 system offers extremely high availability.
                                                                                               system without risk to the critical load
     cabinets can be paralleled horizontally to   In addition, potential single points of
                                                                                               and without the need to either transfer
     increase the capacity up to 400 kVA/kW.      failure are eliminated and system uptime
                                                                                               the critical load onto raw mains or
                                                  is maximised. Kohler PW 8000DPA
                                                                                               remove power from the critical load. This
     The Kohler PW 8000DPA RI (19” rack-          UPS modules can be paralleled to
                                                                                               directly addresses today’s requirement
     mountable) solution includes UPS,            provide redundancy (parallel
                                                                                               for continuous uptime, reducing mean
     battery and communication, which can         redundancy) or to increase the system’s
                                                                                               time to repair (MTTR).
     be integrated into any 19” rack              total capacity.
     (independent of manufacturer) and
     provides up to 80 kVA/kW (60 kVA/kW
     N+1) making it ideal for integrated IT,
     telecom or other applications.

     Kohler PW 8000DPA ST (tower)

     Up to 10 UPS modules

     Slot for optional
     SNMP card

     Customer inputs and
     volt-free outputs /
     RS232 serial interface

     Maintenance bypass
     switch

     Parallel interface

     AC input terminals

     AC output terminals

     Battery terminal rail

     Earth bar

36
High reliability                              Blade friendly                              Generator friendly

Reliability maximised                         Supports blade servers                      Generator compatible
Automatic parallel redundant operation        Supports leading power factors              Soft start – introduces the generator
                                                                                          load in steps
Parallel redundant (N+1) UPS systems          Blade servers typically have a leading
provide the highest level of reliability by   power factor, which can present             The Kohler PW 8000DPA offers a highly
ensuring that the number of UPS               problems to UPS systems, particularly if    effective solution when introducing a
modules in a system is a minimum of           they are not designed to power such         generator to the critical load. If the load
one over and above the number required        loads. The Kohler PW 8000DPA is             exceeds 50 per cent of the generator’s
(N) to fully support the critical load.       designed to power all types of electrical   standby rating, switching the load in a
                                              loads, including blade servers. It can      single step presents a number of
The Kohler PW 8000DPA is designed             provide fully rated output power to         dangers. To negate this, each of the
to automatically operate as a parallel        power factors in the range of 0.9 leading   ‘hot-swap’ modules within the Kohler
redundant system, ensuring that the           to 0.8 lagging.                             PW 8000DPA’s modular frame come
critical load always receives the highest                                                 equipped with ‘soft start’ capability. This
level of power protection.                                                                allows the modules to be switched on
                                                                                          sequentially, introducing the generator to
                                                                                          the load in more manageable steps.

Kohler PW 8000DPA RI (19” rack-mountable)

UPS modules

Internal battery storage

RS232 serial interface

Customer inputs and
volt-free outputs

Maintenance bypass switch

Slot for optional SNMP card

Battery fuses

                                                                                                                                        37
High energy efficiency – low total                                                                    Additionally, Kohler PW 8000DPA has a
     cost of ownership                                                                                     near unity input power factor at full load
                                                                                                           (and even partial loads) reducing the size
     Very high operating efficiency                                                                        of the input cable and fuses, thereby
                                                                                                           saving on materials and costs.
     Reduced installation and upgrade costs
     Near unity input power factor and low                                                                 Input current total harmonic distortion
     input (THDi) – reduces running costs                                                                  (THDi) of less than 3% virtually
                                                                                                           eliminates harmonic distortion of the
     The PowerWAVE 8000DPA’s high energy                                                                   mains supply. This saves unnecessary
     efficiency of up to 95.5% is delivered                                                                oversizing of gen-sets, cabling and
     across a wide load range, significantly                                                               circuit breakers; avoids extra heating of
     reducing system running costs and site                                                                input transformers; and extends the
     air conditioning costs.                                                                               overall lifetime of all input components.

                                                                                                           All these benefits ensure that the Kohler
                                                                                                           PW 8000DPA offers one of the lowest
                                                                                                           ‘total cost of ownerships’ and smallest
                                                                                                           carbon footprints of any UPS system in
                                                                                                           its class.

     Input power factor versus load (Leading)                                                              Kohler PW 8000DPA has a near unity input
                                                         0.985               0.990           0.990
                              1         0.960                                                              power factor at full load (and even partial loads)
                                                                                                           reducing the size of the input cable and fuses,
                             0.8
                                                                                                           thereby saving on materials and costs.
     Input power factor

                             0.6

                             0.4

                             0.2

                              0
                                         25%              50%                75%             100%
                                                                  Load (%)

                                                                                                           Input current total harmonic distortion (THDi) of
                             6.0
Kohler PW 8000DPA ST
ST tower range – 10–200 kVA/kW

ST 40 – 2 modules            ST 60 – 3 modules            ST 80 – 4 modules            ST 120 – 6 modules             ST 200 – 10 modules
Dimensions W x D x H:        Dimensions W x D x H:        Dimensions W x D x H:        Dimensions W x D x H:          Dimensions W x D x H:
550 x 770 x 1135 mm          550 x 770 x 1975 mm          550 x 770 x 1135 mm          550 x 770 x 1975 mm            550 x 770 x 1975 mm
No. of internal batteries:   No. of internal batteries:   External battery ONLY        External battery ONLY          External battery ONLY
2 x 40 x 7.2/9Ah             3 x (2x40) x 7.2/9Ah
Total 80 blocks              Total 240 blocks

Kohler PW 8000DPA RI
19” rack-mountable range – 10–80 kVA/kW

With batteries
RI 11 – 1 module                    RI 12 – 1 module                    RI 22 – 2 modules                      RI24 – 2 modules
Dimensions W x D x H:               Number of batteries: 80             Dimensions W x D x H:                  Dimensions W x D x H:
448 x 735 x 487 mm (11 HU)                                              448 x 735 x 665 mm (15 HU)             448 x 735 x 798 mm (18 HU)
Number of batteries: 40                                                 Number of batteries: 80                Number of batteries: 160

Without batteries
RI 10 – 1 module                    RI 20 – 2 modules                   RI 40 – 4 modules
Dimensions W x D x H:               Dimensions W x D x H:               Dimensions W x D x H:
448 x 735 x 310 mm (7 HU)           448 x 735 x 440 mm (10 HU)          448 x 735 x 798 mm (18 HU)

                                                                                                                                              39
Kohler PW 9000DPA
                 (10–250 kVA)
    Parallelable up to 1.5 MVA
Designed to meet the                    Kohler PW 9000DPA
requirements of today –                 Up to 250 kVA (200 kVA N+1) in a
                                        single frame
and tomorrow.                           Parallelable up to 1.5 MVA
                                        Transformerless technology
                                        96% true online efficiency
                                        Near unity input power factor at partial
                                        and full loads (0.99% @ 100% load)
                                        Low input harmonic distortion
                                        (THDi
In today’s ‘on demand’
     world, highly reliable power
     protection systems are
     essential to the protection of
     critical data and to ensure
     24/7 availability for business
     applications.

                                                                                             Mains 1        Mains 2

                                                                                                              Static
                                                                                              UPS            bypass

                                                                        Battery

                                                                                                              Static
                                                                                              UPS            bypass

                                                                        Battery
                                                                                                                                Critical
                                                                                                                                 load

                                                                                                              Static
                                                                                              UPS            bypass

                                                                        Battery

     Advanced Decentralised                       Easy to replace                               Future proof installation
     Parallel Architecture (DPA)                  ‘hot-swap’ modules

     Distributed control and power                Replace or add modules with no                Investment protection
                                                  downtime/no risk
     Independent hot-swap modules
                                                                                                Future proof installation is assured with
                                                  Simple power upgrade
     No single points of failure                                                                the Kohler PW 9000DPA’s scalability
                                                                                                and ability to supply the most
                                                  True ‘hot-swap’ modularity enables the
     Decentralised Parallel Architecture (DPA)                                                  demanding of modern loads.
                                                  safe removal and/or insertion of UPS
     means each UPS module contains all the
                                                  modules into a Kohler PW 9000DPA
     hardware and software required for full
                                                  system without risk to the critical load
     system operation. They share no
                                                  and without the need to either transfer
     common components, so a DPA parallel
                                                  the critical load onto raw mains or
     system offers extremely high availability.
                                                  remove power from the critical load.
     In addition, potential single points of
                                                  This directly addresses today’s
     failure are eliminated and system uptime
                                                  requirement for continuous uptime,
     is maximised. Kohler PW 9000DPA UPS
                                                  reducing mean time to repair (MTTR).
     modules can be paralleled to provide
     redundancy (parallel redundancy) or to
     increase the system’s total capacity.

42
Smallest footprint                            Maximum availability
saves space

Extremely high power density                  Six nines availability 99.9999%
Uses less valuable floor space
                                              Kohler PW 9000DPA maximises
                                              availability by combining the benefits of
Class-leading power density of
                                              Decentralised Parallel Architecture,
342 kW/m2 significantly minimises the
                                              parallel redundancy and ‘hot-swap’
floor space required to accommodate
                                              modularity with low MTTR.
the Kohler PW 9000DPA. This is
particularly important in data centres
where space must be maximised to
accommodate revenue-earning
equipment.

                                                                                             Vertical scalability

                                 Horizontal scalability

High reliability                              Low running costs                           Blade friendly

Reliability maximised                         High operating efficiency, regardless       Supports blade servers
                                              of loading
Automatic parallel redundant operation                                                    Supports leading power factors
                                              Reduced installation and upgrading
Parallel redundant (N+1) UPS systems          costs                                       Blade servers typically have a leading
provide the highest level of reliability by                                               power factor, which can present
                                              Near unity input power factor and low
ensuring that the number of UPS                                                           problems to UPS systems, particularly if
                                              input THDi
modules in the system is a minimum of                                                     they are not designed to power such
one over and above the number required                                                    loads. The Kohler PW 9000DPA is
                                              By delivering energy efficiency, scalable
(N) to fully support the critical load. The                                               designed to power all types of electrical
                                              flexibility and ergonomic design, the
Kohler PW 9000DPA is designed to                                                          loads, including blade servers. It can
                                              Kohler PW 9000DPA offers a low total
automatically operate as a parallel                                                       provide fully rated output power to
                                              cost of ownership and easy
redundant system, ensuring that the                                                       power factors in the range of 0.9 leading
                                              serviceability.
critical load always receives the highest                                                 to 0.8 lagging.
possible level of power protection.

                                                                                                                                      43
Capacity                                                                             Right sizing
     120%
                                                                                          Cost-effective scalability
     100%                                                                                 Ability to ‘right size’ the system over
                                                Room capacity
                                                                                          time
                                                Expected load
      80%
                                                                                          Simple installation of new modules
                                                Installed capacity
      60%
                                                                          Minimal waste   UPS modules can be added in cost-
                                                                          due to load     effective incremental steps as the critical
                                                                          matching
      40%                                                                                 load power requirement grows. This
                                                                                          ‘right sizing’ reduces initial cost,
      20%
                                                Actual load
                                                                                          optimises operating efficiency and helps
                                                                                          reduce total cost of ownership.
       0%
            0       1   2   3   4   5   6   7    8         9         10
                                                                                          Up to five UPS modules can be
            Years                                                                         paralleled in a single rack-format cabinet
                                                                                          to enable up to 200 kW (342 kW/m2) of
                                                                                          power capacity per cabinet, providing
                                                                                          ‘vertical scalability’. If more capacity is
                                                                                          required, cabinets can be paralleled
                                                                                          providing ‘horizontal scalability’.

44
AC- AC Efficiency                                                                                              The Kohler PW 9000DPA’s 96%
                     100%
                                                                                                                                    true online efficiency, significantly
                                                                                                                                    reduces system running costs and
                     96%                                                                                                            site air-conditioning costs. This
                                                                                                                                    helps reduce the organisation’s
Efficiency %

                     90%
                                                                                                                                    carbon footprint.
                     85%

                     80%

                     75%

                               0                    25%                         50%                   75%                   100%
                               Load

                      Input power factor                                                                                            Near unity input power factor, at
                      1.00
                                                                                                                                    partial and full load, reduces
                                                                                                                                    the required size of the input cable
                                                                                                                                    and fuses, thereby reducing the
Input power factor

                                                                                                                                    materials (and costs) associated
                      0.80                                                                                                          with the system’s electrical
                                                                                                                                    installation.

                      0.60

                               0                        25%                     50%                    75%                   100%
                               Load

                      THDi                                                                                                          Input current total harmonic
                       6                                                                                                            distortion (THDi) of
46
     Kohler PW 9250DPA
        (50–300 or 250 N+1 kVA/kW)
True modular UPS for
medium power
applications in critical,
high-density computing
environments such as
small to medium-sized
data centres, plus
industrial automation       The 9250DPA’s highly
                            efficient modular
processes and               architecture offers the best
healthcare facilities.      reliability for environmentally
                            conscious organisations
                            that also need zero
                            downtime and low cost of
                            ownership.
                            The UPS sets the standard for the next
                            generation of UPS progress with
                            advanced features such as its
                            transformer-free IGBT converters that
                            include three-level topology and
                            interleaving controls to enable market-
                            leading efficiency of 97.6 per cent.

                            It also supports Xtra VFI, which further
                            minimises power consumption by
                            intelligently configuring the number of
                            modules required to support the current
                            critical load. When Xtra VI is enabled, the
                            number of active modules required will
                            adjust accordingly, with modules not
                            needed switching to a standby state of
                            readiness but primed to become active
                            again if the load increases.

                                                                          47
Kohler PW 9250DPA
                                                                           98.0

     Five frames can be connected in parallel
     for 1.5 MW total system power.
                                                                           97.5

     Frame-rated power 300kW or 250KW
     N+1 (hosting up to six modules).
                                                                           97.0
     Module-rated power 50 kW.                                                                                97% efficiency reached through
                                                                                                               wide operating range, typical
                                                                                                                for majority of applictions
     Unity power factor.                                                   96.5

     Efficient – up to 97.4% at system level.
                                                                           96.0
     Scaling the UPS capacity to match the                                             Xtra VFI function                                            Xtra VFI mode
     load power is simple.                                                             increases efficiency                                         Double conversion

                                                          Efficiency (%)
                                                                                       when load is low                                             mode
                                                                           95.5
     Xtra VFI mode: the smart way to
     enhance efficiency at low load levels.
                                                                           95.0
     Energy storage: lithium-ion, VRLA, NiCD
     battery; common battery (per frame) or                                       10       20          30         40         50         60     70        80         90      100

     dedicated battery for each UPS module.                                       Load (% of rated power)

     Adding redundancy to increase
     availability and reliability is easy.
     Rated voltage 380/ 400/ 415 Vac.
     Robust ring-bus communication for
     increased reliability.

     Designed for even easier access to
     consumable parts in order to further
     improve availability and reduce mean
     time to repair (MTTR).

                                                                                                                                                              Vertical
                                                                                                                                                              scalability
                                                                                                                                                              to 300 kW
                                                                                                                                                              or 250 kW
                                                                                                                                                              (N+1)

                                                Horizontal scalability up to 1.5 MW
                                                       (up to 30 modules)

48
50–250 kW [N+1] uninterrupted power in a single frame

The use of DPA™ (Decentralised Parallel      Wiring options secure compliancy
Architecture) ensures each module has        for any site installation need
all the hardware and software needed for
autonomous operation: rectifier, inverter,   Supports top or bottom cable entry.
battery converter, static bypass switch,
                                             Supports single or dual input feed.
back-feed protection, control logic,
display and mimic diagram for                Separate (per module) or common
monitoring and control. If one module is     battery.
lost, the others take up the load,
meaning that the system is fault tolerant
                                             Integrated switchgears complete
and there are no single points of failure.
Uptime is guaranteed, and availability is    the system
maximised.
                                             Output isolation switch to disconnect
                                             the UPS from downstream.
Scalability and redundancy inside
one single frame                             Optional maintenance bypass switch for
                                             enhanced serviceability.
Ability to host up to six 50 kW UPS
modules with N+1 redundancy for up to
                                             Easy to monitor and manage
250 kW N+1 clean, secured power in
single UPS cabinet with small footprint.
                                             Intuitive, graphical system user interface.
Features DPA™ where each
                                             Each module features dedicated display
UPS module is a comprehensive and
                                             for module specific data access.
independent functional unit for true
redundancy.                                  Advanced software and connectivity
                                             options.

From 50 kW up to 1.5 MW secured power

Featuring superior 97.6 per cent UPS         High efficiency and
module efficiency and 97.4 per cent          proven technology
system efficiency, the 9250DPA reduces
energy losses that create pure costs as      Minimises TCO by facilitating top-of-
direct electricity spend and costs for       market efficiency of over 97%,
cooling. Thanks to three-level               leveraging 3-level converter technology
interleaved technology, the 9250DPA          and featuring efficiency optimising Xtra
achieves an efficiency of over 97 per        VFI – double-conversion mode.
cent in a wide-operating range, when the
                                             Secures highest availability thanks to
load is between 25 and 75 per cent of
                                             inherently redundant modular concept,
nominal capacity.
                                             with decentralised parallel architecture
                                             (DPATM) and robust ring-bus
True modular UPS for medium
                                             communication between modules.
power applications
                                             Compact design saves floor space –
50 kW module-based UPS solution to           0.73m2 footprint.
medium-power commercial
applications.
300 kW UPS frame can host up to six
modules for N+1 redundancy.
Scaling of power easily and securely
from 50 kW to 1.5 MW.

                                                                                           49
Features

     DC (battery) breakers                                                                  Up to 6 x 50 kW UPS module
     DC breakers for energy storage                                                         Integrated UPS module with all
     connection on each module                                                              UPS essential functions:
     separately.                                                                            rectifier, inverter, static bypass,
                                                                                            control logic and display.

     Maintenance bypass
     (optional)
     Integrated MBS is available as                                                         Output isolation switch
     an option for enhanced service                                                         Included in the standard
     ability with single frame                                                              configuration to allow
     installations.                                                                         disconnection of complete
                                                                                            UPS cabinet from load supply.

     I/O section and DC wiring                                                              Connectivity section
     Wiring area has good space for                                                         Two slots for connectivity
     service. Single and dual input                                                         cards, e.g. SNMP web card
     feed supported as well as                                                              and relay board. USB and
     common or separate battery.                                                            RS-232 communication ports.
     Top or bottom cable entry                                                              Building alarm inputs/relay
     supported.                                                                             outputs. Connection point for
                                                                                            parallel system communication
                                                                                            cable.

                                      User interface

                                      System graphical display                   DPA module display

                                      Touch screen interface – one per system.   240 x 128 pixel graphical display.
                                      Interactive mimic diagram.                 Five-line menu.
                                      Coloured and graphical display.            Capacitive buttons/key.
                                      Integrated buzzer for alarms.              Status LED RG/RGB.
                                      18-languages selection.                    Allows for easy module level data access
                                                                                 and module management.
                                      Extended events log (1,000 events).
                                      Clear system overview, measurements
                                      and system status.
                                      Navigation into module level, module
                                      level measurements and status.
                                      System level commands.

50
51
Kohler PW 9500DPA
              (100–500 kVA/kW)
   Parallelable up to 3 MVA/MW
500 kVA/kW                                   Kohler PW 9500DPA                                   Dimensions and clearances

modular UPS,                                 Up to 96% true online efficiency                    Dimensions

designed with high                           Eco-mode efficiency ≥ 99%                           Width 1580 mm

efficiency and                               Cost effective scalability to ‘right size’          Depth 940 mm
                                             system                                              Height 1975 mm

maximum flexibility                          Unity power factor and low input THDi               1.49 m2 footprint
                                             Up to 500 kVA/kW (400 kVA/kW N+1) in
at its core.                                 a single frame
                                                                                                 Weight (with 5 modules) 975 kg

                                             Scalable to 3 MVA/MW                                Minimal clearances

                                             Transformerless technology                          Front 1000mm

                                             Hot swappable 100 kVA/kW modules                    Back 300mm (air outlet)

                                             Low total cost of ownership
Total vertical and horizontal
                                             99.9999% (six nines) availability
scalability using hot swap
                                             Small footprint/high power density
modularity.
                                             Unity power factor (kW = kVA)
                                             Low input harmonic distortion
Key benefits
                                             (THDi
Hot swappable modules

     Replace or add modules with
     no downtime
     Simple power upgrade
     Future proof investment

     True ‘hot-swap’ modularity enables the
     safe removal and/or insertion of UPS                                   Hot swappable
     modules into a Kohler PW 9500DPA                                       module
     system without risk to the critical load
     and without the need to either transfer
     the critical load onto raw mains or
     remove power from the critical load.

     Modules can be replaced or added
     without any system downtime. Simple
     power upgrades are therefore possible
     as the critical load power requirements
     grow. Additionally, modules can easily
     be removed for service or replaced if
     faulty without compromising the                                        Graphical touchscreen
     availability of the system.                                            system display

                  Kohler PW 9500DPA UPS 500 kVA/kW   500 kVA/kW

                                                     Vertical scalability

54
Six nines availability                      Advanced Decentralised Parallel              Graphical touchscreen display
                                            Architecture (DPA)

99.9999% availability                       Distributed control and power                System level display
                                            Independent hot-swap modules                 Individual module displays
By combining the benefits of
Decentralised Parallel Architecture,        No single points of failure
                                                                                         The 7” colour touchscreen display
parallel redundancy and hot swap
                                                                                         provides a clear overview of the UPS at a
modularity, Kohler PW 9500DPA has a         Decentralised Parallel Architecture (DPA)
                                                                                         system level. Graphical and intuitive, the
high mean time between failure (MTBF)       means each UPS module contains all the
                                                                                         display provides easy navigation to drill
and a much reduced mean time to repair      hardware and software required for full
                                                                                         down on the performance and status of
(MTTR). This delivers six nines             system operation. They share no
                                                                                         the individual modules within the
availability – a highly desirable quality   common components so a DPA parallel
                                                                                         system. Additionally, each module has
required by data centres in pursuit of      system offers extremely high availability.
                                                                                         its own display.
zero downtime.                              In addition, potential single points of
                                            failure are eliminated and system uptime
                                            is maximised. UPS modules can be
                                            paralleled to provide redundancy
                                            (parallel redundancy) or to increase the
                                            system’s total capacity.

                                                                                                        Top cable entry

                                                                                                        Smart connection
                                                                                                        interface

                                                                                                        Optional inbuilt
                                                                                                        maintenance
                                                                                                        bypass switch

                                                                                                        Individual module
                                                                                                        isolator

                                                                                                        Inbuilt backfeed
                                                                                                        protection

                                                                                                        Bottom cable entry

                                                                                                                                      55
Scalable up to 3 MVA/MW                     Input and output characteristics

     Vertical and horizontal scalability            Power vs power factor

     Cost effective ‘right sizing’               100
                                                                                                                                   No derating in the range
     Kohler PW 9500DPA can be scaled                                                                                               0.9 leading to 0.6 lagging
                                                   75
     vertically in 100 kVA/kW modular steps
     to provide up to 500 kVA/kW of power in
     a single frame. This enables power to be      50
     added as requirements grow, without the
     impact on footprint. Horizontal
                                                   25
     scalability is also possible, with up to
     six frames in parallel, to increase total                           kVA
                                                                         kW
     power up to 3 MVA/MW. This two-                           0
     dimensional scalability means that there                          -0.8         -0.9     1.0   0.90    0.80    0.70   0.60
                                                                      cosphi
     is no need to overspecify the original
     configuration, as modules and/or frames
     can be added to optimise the power          Input power factor
     requirements and increase/decrease
                                                                      1.00
     power to meet future requirements.
                                                                                                                                   Near unity input power factor, at
                                                                                                                                   partial and full load, reduces
                                                 Input power factor

                                                                      0.80                                                         the required size of the input cable
                                                                                                                                   and fuses, thereby reducing the
                                                                                                                                   materials (and costs) associated
                                                                      0.60                                                         with the system’s electrical
                                                                                                                                   installation.
                                                                             0             25%       50%          75%       100%
                                                                             Load

     Scalable up to 3 MVA/MW
     Vertical scalability:
     one to five modules in one single cabinet

     Horizontal scalability:
     six cabinets in parallel configuration up to 3 MVA/MW

56
57
Kohler MF1500 DPA
        (250–1500 kVA/kW)
   Scalable to 6000 kVA/kW
Exceptionally resilient, flexible           Kohler MF1500 DPA
and scalable high power                     Online double conversion UPS

modular UPS offering                        250 kW to 1500 kW -

best-in-market VFI mode
                                            parallelable to 6000 kW
                                            Slide-in vertical modules

energy efficiency. Redefines                Cable free internal connections
                                            Extra-long life wear parts
lifetime cost for data centres              Market leading 97.4% efficiency
and other high density
applications without
compromising reliability.

Innovation with purpose.

Designed with a clear goal to define that
reliability does not require excess, and
high power can exist alongside efficient
use of energy, the MF1500 DPA modular
UPS system combines proven DPATM
technology with the latest advances in
components and software.

Innovative, vertical slide-in modules
enable resilient, high power density
protection by reducing UPS footprint up
to 45% over traditional approaches,
without compromising access for
installation and maintenance.

That protection is achieved with best-in-
market 97.4% VFI energy efficiency,
reducing environmental impact,
optimising PUE measures and delivering
significant financial savings in energy
and cooling costs.

                                                                              59
DPATM – Resilient. Reliable.                 Effective efficiency.
     Flexible.
                                                  Advanced components enable the
     Decentralised Parallel Architecture          MF1500 DPA to deliver the best energy
     (DPATM) products contain all the essential   efficiency in its class, up to 97.4% at
     components of a UPS within each              system level in VFI mode (i.e. Voltage
     module, including the static switch,         and Frequency Independent, the
     allowing independent operation               most commonly used and most
                                                  protective mode)
     DPATM modules can be hot-swapped
     without affecting the rest of the system,    Plus, design focus to ensure efficiency
     easing maintenance, reducing system          can be effectively used, means 97.4%
     repair times to minutes and dramatically     efficiency is not solely delivered in a
     increasing availability                      narrow sweet spot but across a wide,
                                                  practical load band
     With 1000 kW and 1500 kW frame
     size options and 250 kW modules,             Effective use of energy efficiency is
     systems can be sized for an initial load     enhanced further by Xtra VFI mode
     and scaled up or down depending on           functionality. Often when load falls
     future requirements                          below 25%, UPS efficiency rapidly
                                                  deteriorates. By automatically
     For flexibility and additional resilience,   adjusting the number of active modules
     each DPATM module can be fed from an         according to load and redundancy
     independent or common battery system         requirements, and reverting unneeded
                                                  modules to standby, Xtra VFI avoids this.
                                                  Intelligent switching rotates active
                                                  modules, equalising aging and
                                                  extending service life

     DPA modules – each contains all components
     of a UPS

     A 1.5MW MF1500 DPA system with six 250 kW modules flanking the central connections cabinet

60
In a 1.5 MW installation,
over 10 years the
0.7% extra efficiency of
the MF1500 DPA vs a
competitor at 96.7% can
save over US$240k in
electrical and cooling costs.

Engineered. Inspired. Informed.

Designed for ease of use from the first   An advanced visual interface and display                                                            Additional control and monitoring
moment of installation, module cabinets   allows an operator to observe                                                                       features include:
are easily transported to the UPS and     performance, events and alarms                                                                      • I/O dry ports
slide into place on integrated wheels     onscreen, including battery voltage, UPS                                                            • Remote shutdown
To make them easy, safe and error free,
                                          output and critical component status                                                                • Castell interlock function
wired connections are entirely            Comprehensive control and monitoring                                                                • Battery temperature input
eliminated by use of slide-in modules     keeps operators and service teams                                                                   plus compatibility with Kohler’s battery
and innovative, pre-engineered power      fully informed. Information can be                                                                  management and monitoring systems
and distribution frames                   accessed remotely via SNMP, Modbus
                                          TCP/IP or Modbus RS-485 and
Advanced design maximises life of
                                          integrated with associated systems
consumables, eg fans and capacitors,
                                          e.g. BMS, DCIM or EPMS
with replacement only once in a
15-year period
Recognising pressure on space,
intelligent physical design delivers
a power density of up to 493 kW/m2,                                                   98.0
some 45% better than traditional
                                          Double conversion measured efficiency (%)

approaches, without compromising
                                                                                      97.5
access

                                                                                      97.0
                                                                                                                          97% efficiency reached through
                                                                                                                           wide operating range, typical
                                                                                                                            for majority of applictions
                                                                                      96.5
                                                                                                                                                                  Xtra VFI mode
                                                                                                                                                                  Double
                                                                                                                                                                  conversion mode
                                                                                      96.0
                                                                                                  Xtra VFI function
                                                                                                  increases efficiency
                                                                                                  when load is low
                                                                                      95.5

                                                                                      95.0
                                                                                             10          20          30      40         50         60       70   80      90         100

                                                                                                                                  Load (% of rated power)

                                                                                                                                                                                          61
Modes
Eco-mode                                      supplies having sufficient capacitance
                                              to ‘ride through’ the switch between
                                              mains and inverter, and vice versa, and
In Eco-mode, power is fed directly from
                                              prevent the UPS supplying a transient
the utility mains to the load during
                                              inrush current to restore lost energy
normal operation, so removing the
                                              after an outage. Otherwise, line
rectifier and inverter inefficiencies. If a
                                              impedance between the UPS and
mains problem is detected, the critical
                                              power supplies may cause this current
load is switched to the UPS’s inverter
                                              to create a significant power supply
output.
                                              input voltage drop.
While Eco-mode’s efficiency can reach
                                              For these reasons, users should
99% or more, it exposes the load to any
                                              consider the benefits of increased
incoming mains problems throughout
                                              operating efficiency vs the extra
most of its operational life. Additionally,
                                              requirements and risk associated with
it relies on the load’s IT equipment power
                                              operating in Eco-mode.

Xtra VFI: maximum                             Key benefits
                                                                                                                    With Xtra VFI mode enabled, the Kohler
efficiency – even                             Xtra VFI scales the UPS module active
                                              capacity according to the load to
                                                                                                                    PW 9500DPA automatically adjusts the
                                                                                                                    number of active modules according to
                                              maximise efficiency
when underloaded.                             The system calculates the optimal %
                                                                                                                    the load requirements. Modules that are
                                                                                                                    not needed are switched to standby but
                                                                                                                    remain in state of readiness, primed to
                                              value for maximum efficiency, taking into
                                                                                                                    kick in and transfer to active mode if the
                                              account desired redundancy
                                                                                                                    load increases or the mains fails. The
When a UPS is operating                       The redundancy level for active capacity                              efficiency improvements achieved by
significantly under capacity,                 and the highest expected load step can                                this mode of operation are especially
its energy efficiency can be                  be configured by the user to guarantee
                                              highest protection level
                                                                                                                    significant when the load is less than
                                                                                                                    25% of full UPS system capacity.
negatively impacted. With                     In case of mains failure or alarm, Xtra VFI
Kohler PW 9500DPA,                            gets deactivated automatically all
                                                                                                                    In addition, Xtra VFI has the added
                                                                                                                    benefit of rotating modules between
featuring Xtra VFI, this                      modules switch to ‘Active’ status
                                                                                                                    active and standby, therefore extending
problem is solved.                            Module rotation between active and                                    the service life of the UPS.
                                              standby extends the service life and
                                              stabilises aging

                                                          98%
                                                                                                      96.1%                  96.0%
Xtra VFI                                                  96%                                                                                    95.6%
                                                                                95.8%
                                                          94%
Maximum load 800 kW
                                                          92%
Redundancy N+2                                                                              Increased UPS efficiency – more energy savings
                                              Efficiency

                                                          90%
2 x 500 kW frames (10 x 100 kW)
                                                          88%
Load power 200 kW
                                                          86%
No. of active modules 4                                              Xtra VFI                                  VFI double-conversion
                                                          84% operating range                                 default operating mode –
Active capacity 400 kW                                          where efficiency                                up to 96.1% efficiency
                                                          82%    is enhanced
Standby capacity 600 kW
                                                          80%
                                                                                                                                                0%
                                                                  %

                                                                            %

                                                                                        %

                                                                                                %

                                                                                                        %

                                                                                                                   %

                                                                                                                         %

                                                                                                                                     %

                                                                                                                                          %
                                                                10

                                                                          20

                                                                                   30

                                                                                               40

                                                                                                      50

                                                                                                               60

                                                                                                                        70

                                                                                                                                80

                                                                                                                                         90

                                                                                                                                              10

                                                                                                            Load

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