IER 400B PRINTER - User Guide N0C402B

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IER 400B PRINTER - User Guide N0C402B
IER 400B
   PRINTER

  User Guide
      N0C402B
      N0C402B - Rev. 1
          July 6, 2009
IER 400B PRINTER - User Guide N0C402B
IER 400B
User Guide

IER SIEGE - HEADQUARTERS
IER S.A.
3, rue Salomon de Rothschild
92156 SURESNES CEDEX
FRANCE
Tel. +33 (0)1 41 38 60 00
Fax +33 (0)1 41 38 62 75

IER dans le monde - IER Worldwide
CHINA                                                                GERMANY
IER Shanghai                                                         IER GmbH
Kuen Yang Plaza #1101                                                Wilhelm-Heinichen-Ring 4
798 Zhao Jia Bang Road                                               29227 Celle
SHANGHAI 200030                                                      Phone: +49 (0) 5141/980 89 14
P.R.C.                                                               Fax:   +49 (0) 5141/980 89 20
Phone: +86 (21) 6473 6792
Fax:   +86 (21) 6473 6806

SINGAPORE                                                            SPAIN
IER PTE Ltd                                                          IER Impresoras Especializadas, S.L.
120 Lower Delta Road                                                 C/ Torre de Don Miguel, 23
#14-13/16 Cendex Centre                                              E-28031 - MADRID
SINGAPORE 169208                                                     Phone: +34 91 535 89 75
Phone: +65 6276 6966                                                 Fax:    +34 91 535 89 76
Fax:   +65 6271 5563

UNITED ARAB EMIRATES                                                 UNITED KINGDOM
IER Dubai                                                            IER Ltd
PO Box 37585                                                         Unit G4
DUBAI                                                                Middlesex Business Centre
Phone: +971 4 347 67 20                                              Bridge Road
Fax:   +971 4 347 67 03                                              SOUTHALL, MIDDX, UB2 4AB
                                                                     Phone: +44 (0)208 744 7650
                                                                     Fax:    +44 (0)208 744 7670

UNITED STATES
IER Inc. Dallas
2015 Midway Road, Suite 118
CARROLLTON TX 75006
Phone: +1 (972) 991 2292
Fax:     +1 (972) 991 1044
Toll free: 1-800 624 8538
IER Inc. Belton
815 Kirkley Blvd
BELTON TX 76513
Phone: +1 (254) 933 5000
Fax:    +1 (254)933 5050

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                 This document is the property of IER and may not be reproduced or communicated without prior written authorization
N0C402B Rev. 1
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IER 400B PRINTER - User Guide N0C402B
IER 400B
                                                                                                                           User Guide

                                                        NOTICE

         THIS PRODUCT COMES WITH A LITHIUM BATTERY.
         BATTERY REPLACEMENT MUST IMPERATIVELY BE
         PERFORMED    BY     QUALIFIED MAINTENANCE
 WARNING PERSONNEL. MOREOVER, ONLY IER APPROVED
         MODELS MAY BE USED.

         DANGER    OF   EXPLOSION   IF   BATTERY   IS
         INCORRECTLY REPLACED. REPLACE ONLY WITH THE
         SAME OR EQUIVALENT TYPE RECOMMENDED BY THE
 WARNING MANUFACTURER. DISPOSE OF USED BATTERIES
         ACCORDING     TO     THE     MANUFACTURER’S
         INSTRUCTIONS.

The United States Federal Communications Commission (in 47 CFR
15.105) has specified that the following notice be brought to the attention of
users of this product.
NOTE: This equipment has been tested and found to comply with the limits
for a Class B digital device, pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses
and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not
occur in a particular installation.
If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on,
the user is encouraged to try to correct the interference by one or more of
the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to
   which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.

In accordance with FCC requirements, changes or modifications not

        Ce document est la propiété d'IER et ne doit pas être reproduit ou communiqué sans autorisation écrite.                Page 3
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                                                                                                                       N0C402B Rev. 1
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IER 400B PRINTER - User Guide N0C402B
IER 400B
User Guide

        expressly approved by IER could void the user's authority to operate this
        product.
        Use of a shielded cable is required to comply within Class B limits of Part
        15 of FCC Rules.

        NORWAY: This product is also designed for IT power distribution
        system with phase-to-phase voltage 230V.
        NORWAY & SWEDEN: Apparaten skall anslutas till jordat uttag när
        den ansluts till ett nätverk.

                     THIS APPLIANCE MUST BE GROUNDED.
                     THIS PRODUCT MUST EXCLUSIVELY BE CONNECTED
                     TO AN ELECTRICAL CIRCUIT THAT IS :
             WARNING - PROVIDED WITH A GROUND FAULT CIRCUIT
                       INTERRUPTER (GFCI) COMPLYING WITH IEC 364 AND
                       NFC15-100 REGULATIONS, AND
                     - CONFORMING       WITH      THE      VOLTAGE
                       CHARACTERISTICS SPECIFIED BY THE NF EN 50160
                       STANDARD.

        The cover(s), door(s) and/or drawer(s) of this product is (are) intended for
        occasional use and must be normally closed.

             The warranty shall be null and void in case of use of any spare part, special tool or
         consumable not expressly approved in writing by IER and in the event of attempted repair or
             servicing of the machines by persons lacking the requisite technical qualifications.

             This document contains proprietary information of IER. It may not be reproduced or
             communicated without prior written authorization of IER. It is intended solely for the
                  use of the product described herein, to the exclusion of any other usage.
          It is provided as is, for information purposes only, without any warranty of any kind,
         including any warranty of fitness or a particular purpose, and may be modified by IER
                                                 at any time.

             The information and specifications contained in this document are subject to change
                                             without prior notice.
                               Translated from French - IER Documentation Department

Page 4                   Ce document est la propiété d'IER et ne doit pas être reproduit ou communiqué sans autorisation écrite.
                   This document is the property of IER and may not be reproduced or communicated without prior written authorization
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IER 400B PRINTER - User Guide N0C402B
IER 400B
                                                                                                                           User Guide

In compliance with the European Directive 2002/96/CE relative to the
management of Waste Electrical and Electronic Equipment (WEEE)
implemented as of August 13, 2005, this product may not be disposed of
with regular household waste. All products concerned by this directive are
marked with the above symbol.
The end owner of this product is responsible for either:
 Transferring the product to an authorized treatment facility where the
 product components, recognized to present a hazard to the environment
 and/or public health, will be recycled and recovered properly, or
 Consulting with the manufacturer for appropriate product waste
 management according to the terms of the manufacturer.

        Ce document est la propiété d'IER et ne doit pas être reproduit ou communiqué sans autorisation écrite.                Page 5
  This document is the property of IER and may not be reproduced or communicated without prior written authorization
                                                                                                                       N0C402B Rev. 1
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IER 400B PRINTER - User Guide N0C402B
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User Guide

                                                  CONTENTS

1. GENERAL ................................................................                                                            8
     1.1 CONTENTS OF SHIPPING CONTAINER ................................ 8
     1.2 PRESENTATION OF THE PRINTER ...................................... 9
     1.3 PRINTER DESCRIPTION ..................................................... 10
             1.3.1         EXTERIOR FRONT VIEW......................................................... 10
             1.3.2         EXTERIOR REAR VIEW........................................................... 12
             1.3.3         INTERIOR VIEW OF PRINTER.................................................. 14

2. CONNECTING THE PRINTER AND POWER-UP....                                                                                            15
     2.1 CONNECTING THE PRINTER............................................... 15
             2.1.1 PROCEDURE ........................................................................                                 15
                   2.1.1.1 Connecting the Printer to the AC Power .............                                                       16
                   2.1.1.2 Connecting the Printer to the Data
                           Communications System ....................................                                                 18
     2.2     POWERING UP THE IER 400 PRINTER...............................                                                           20
             2.2.1 PROCEDURE ........................................................................                                 20
     2.3     POWERING DOWN THE IER 400 PRINTER..........................                                                              21
             2.3.1 PROCEDURE ........................................................................                                 21

3. INSTALLING AND LOADING THE
   CONSUMABLES......................................................                                                                  22
     3.1 OPENING THE PRINTER COVER.........................................                                                           22
             3.1.1 PRELIMINARY INFORMATION ..................................................                                         22
     3.2     INSTALLING FANFOLD MEDIA............................................                                                     23
             3.2.1 PROCEDURE ........................................................................                                 23
     3.3     INSTALLING ROLL MEDIA .................................................                                                  24
             3.3.1 INSTALLING A ROLL OF DOCUMENTS......................................                                               24
     3.4     ADJUSTING THE PAPER PATH WIDTH................................                                                           26
             3.4.1 PROCEDURE ........................................................................                                 26
     3.5     MEDIA LOADING...............................................................                                             29
             3.5.1 PAPER LOAD PROCEDURE ....................................................                                          29

Page 6                 Ce document est la propiété d'IER et ne doit pas être reproduit ou communiqué sans autorisation écrite.
                 This document is the property of IER and may not be reproduced or communicated without prior written authorization
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IER 400B PRINTER - User Guide N0C402B
IER 400B
                                                                                                                                   User Guide

4. PRINTER OPERATION............................................                                                                          30
    4.1 INDICATOR AND KEY FUNCTIONS ...................................... 30
            4.1.1 MEANING OF PRINTER INDICATOR BEHAVIOR ......................... 30
            4.1.2 CONTROL PANEL KEY FUNCTIONS......................................... 31
    4.2     PRINTING DOCUMENTS...................................................... 32
            4.2.1 DOCUMENT PRINTING PROCEDURE ........................................ 32

5. USER LEVEL TROUBLESHOOTING......................                                                  34
    5.1     OPERATING FAULTS ........................................................ 34
            5.1.1 WHEN POWERING UP, THE PRINTER DOES NOT START UP........ 34
            5.1.2 THE PRINTER DOES NOT RECEIVE PRINT DATA........................ 34
            5.1.3 THE PAPER IS NOT FEEDING................................................... 35
            5.1.4 POOR PRINT QUALITY............................................................ 35
            5.1.5 FREQUENT ERROR SIGNALS ................................................. 36
    5.2     OPENING THE PRINTHEAD ASSEMBLY - CLEARING A
            DOCUMENT JAM............................................................... 38
            5.2.1 PROCEDURE ........................................................................ 38
    5.3     CLOSING AND LOCKING THE PRINTHEAD ASSEMBLY.......... 40
            5.3.1 PROCEDURE ........................................................................ 40
    5.4     UNLOADING THE MEDIA.................................................... 42
            5.4.1 AUTOMATIC REMOVAL........................................................... 42
            5.4.2 MANUAL REMOVAL ............................................................... 43

6. PRINTER MAINTENANCE.......................................                                                                             45
    6.1 RECOMMENDED PERIODIC MAINTENANCE ......................... 45
            6.1.1 PERIODIC MAINTENANCE FREQUENCY.....................................                                                     45
    6.2     PERIODIC MAINTENANCE PROCEDURES.............................                                                                  46
            6.2.1 REMOVING DUST FROM THE PRINTER MECHANISM ................                                                               46
            6.2.2 CLEANING THE PRINTHEAD AND PLATEN................................                                                       48
    6.3     RESTORING THE PRINTER TO OPERATIONAL CONDITION
            FOLLOWING PERIODIC MAINTENANCE................................                                                                50
            6.3.1 ACTIONS TO BE PERFORMED BEFORE PUTTING THE PRINTER
                  INTO SERVICE ......................................................................                                     50

                Ce document est la propiété d'IER et ne doit pas être reproduit ou communiqué sans autorisation écrite.                Page 7
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                                                                                                                               N0C402B Rev. 1
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IER 400B PRINTER - User Guide N0C402B
IER 400B
User Guide

1       GENERAL
1.1     CONTENTS OF SHIPPING CONTAINER
        The box in which the printer is shipped contains:
             an IER 400B Printer,
             a user safety guide,
             a power cord (optional),
             a set of test coupons, one of which contains the default (factory)
             configuration of the printer.
        IMPORTANT:                 We recommend that you retain the packing material
                                   (box and padding) at least throughout the warranty
                                   period.
                                   Also keep the User Safety Guide and the machine
                                   configuration coupon near to the printer.

        Visit our website to download the PDF version of the User Guide
        www.ier.fr

                                                  Figure 1.1
                                    Contents of printer shipping container

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                 This document is the property of IER and may not be reproduced or communicated without prior written authorization
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IER 400B PRINTER - User Guide N0C402B
IER 400B
                                                                                                                                 User Guide

1.2   PRESENTATION OF THE PRINTER
      The IER 400B Printer is designed to print bag tags, ATB1 size coupons
      and flight strips.
      With a standard print resolution of 203 dpi (8 dots/mm), the IER 400B
      Printer provides high quality print for text, logos and barcodes.
      In its 107mm printhead version (80mm on the standard version), the
      IER 400B Printer can print documents up to 120mm in width.
      The printer can also be fitted with two different types of front panel:
        a front panel with a display and a 4-key control panel,
        a front panel with no display and a 2-key control panel.
      The IER 400B Printer uses direct thermal printing technology, which
      requires heat-sensitive paper media.
      Blank bag tags or boarding pass strips are fed continuously through the
      rear of the printer. The printer accepts fanfold media or roll media, if fitted
      with the IER roll media dispenser option.
      The printer is equipped as standard with an output slot with two serrated
      edges for tearing off printed documents.
      Optionally, the printer can feature an automatic document separator
      system,
        of the cutter type for applications requiring documents of varying lengths.
      For applications offering RFID (Radio Frequency Identification)-enabled
      baggage handling, the IER 400B Printer, if equipped with the optional RFID
      module, is also able to print and encode bag tags containing a radio
      frequency antenna.

              Ce document est la propiété d'IER et ne doit pas être reproduit ou communiqué sans autorisation écrite.                Page 9
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                                                                                                                             N0C402B Rev. 1
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1.3     PRINTER DESCRIPTION
        1.3.1 Exterior Front View
                   The IER 400B Printer features:
                       On one version, a front panel equipped with a display (8) and a
                       4-key control panel (1), see figure page 11.
                        The 4-key panel features:
                        - an "ONLINE" key (2) to acknowledge a fault condition or to
                           toggle from one mode to another ("Offline" / "Online"),
                         -      a "TEST" key (3) enabling the printout of test documents or
                                the selection of another application (if available),
                         -      a "RESET" key (4) to clear faults,
                         -      a "FEED" key (5) to eject a blank document,
                         -      a red indicator lamp (6),
                        - a green indicator lamp (7).
                       The activation and behavior of the indicators reflect the
                       operational status of the printer (see page 30) and the occurrence
                       of printing errors (see page 34).

                       On another version, a front panel with no display but a display
                       cover (16) and a 2-key control panel (11), see figure page 11.
                        The 2-key control panel (11) features only:
                        - the "ONLINE" (12) and "TEST" (13) keys,
                         -      the red (14) and green (15) indicator lamps.

                       An "RFID" sticker (17) indicating that the printer is equipped with
                       the RFID option (can be included with both versions).
                       A paper ejection slot (9).
                       A protective cover (10).

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IER 400B
                                                                                                                              User Guide

 1     -    Control panel                                                 6      -    Red indicator lamp
 2     -    Mode key                                                      7      -    Green indicator lamp
 3     -    Test document key                                             8      -    Display
 4     -    Fault clear key                                               9      -    Ejection slot
 5     -    Eject blank document key                                     10      -    Protective cover
                              Figure 1.2
Front view - Version: Front panel with display and 4-key control panel.

11     -    Control panel                                                15 - Green indicator lamp
12     -    Mode key                                                     16 - Display cover
13     -    Test document key                                            17 - RFID sticker
14     -    Red indicator lamp
                               Figure 1.3
  Front view - Version: Front panel without display and 2-key control
                                 panel

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        1.3.2 Exterior Rear View
                   The rear of the IER 400B Printer features:
                    The communications interface, including:
                     - an RJ45 network port (1),
                         -      a USB port (2)
                         -      an RS232 serial port (3), COM1,
                         -      an RS232 serial port (4), COM2,
                         -      a "Host" USB port (5).
                       Two locating pins (6) for the installation of the optional roll media
                       dispenser.
                       AC power connector (7).
                       AC power switch (8).

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                                                                                                                             User Guide

1     -    RJ45 network port                                               5 - "Host" USB port
2     -    USB port                                                        6 - Locating pins (roll media
3     -    RS232 serial port (COM1)                                            dispenser)
4     -    RS232 serial port (COM2)                                        7 - AC power connector
                                                                           8 - AC power switch
                                                        Figure 1.4
                                                   Rear View of Printer

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        1.3.3 Interior View of Printer
                   Opening the cover allows access to the paper path, which features
                   the following:
                     the printhead support (1)
                     the printhead (2),
                     the paper path width adjustment tab (3),
                     two paper guides (5),
                     media sensor (6),
                     paper guide locking levers (4).

                                                            Figure 1.5
                                                     Interior View of Printer

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                 This document is the property of IER and may not be reproduced or communicated without prior written authorization
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                                                                                                                                 User Guide

2     CONNECTING THE PRINTER AND POWER-UP
2.1   CONNECTING THE PRINTER

                                   This appliance must be grounded.
                                   This product must exclusively be connected to an
                                   electrical circuit that is:
       WARNING
                                    - Provided with a Ground Fault Circuit Interrupter
                                       (GFCI) complying with IEC 364 and NFC 15-100
                                       regulations, and
                                      -     conforming with the voltage characteristics
                                            specified by the NF EN 50160 standard.

      2.1.1 Procedure
                   To connect the printer, simply proceed as follows:
                   - Connect it to the AC power
                   - Connect it to the data communications system (PC, network).
      Note:         To be compatible with certain applications, the printer may require
                    the installation of additional programs and specific configurations
                    (contact IER Technical Support).

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                   2.1.1.1            Connecting the Printer to the AC Power

                                It is important to proceed in the order below:
             WARNING

                                      - Make sure the printer is switched off (power switch set
                                        to the 0-position).
                                      - Plug the power cord (1) into the corresponding
                                        connector at the rear of the printer.
                                      - Connect the power cord to the line power outlet.
        Note:       The IER 400 Printer switches automatically to the available AC
                    line power within the authorized voltage range (see User Safety
                    Guide, IER P/N N0C4SEA, shipped with the printer).

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                                        Figure 2.1
                          Connecting the Printer to the AC Power

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                   2.1.1.2            Connecting the Printer to the Data Communications
                                      System

                                   To comply with class A FCC regulations it is
                                   necessary to use a data cable provided with a braided
                                   shield.
             CAUTION               Use a shielded RS232 cable fitted wit metal plated
                                   connector hoods. The cable shield must be liked to
                                   these hoods and cable length must not exceed 15 m
                                   (49.2 ft).
                                   The length of a USB cable must not exceed 5 m
                                   (16.4 ft).

                                      To connect the printer to the host system, use one of the
                                      interface connectors on the rear connector panel:
                                      - 10/100 base T network port (1)
                                      - USB 2.0 port (2)
                                      - RS232 /DB9 serial port (3) (COM1)
                                      - RS232 /DB9 serial port (4) (COM2).
        Note:       In addition, the rear printer connector panel is provided with a USB
                    Host port (5) to connect a USB key or a Blue Tooth adaptor.

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                                                                                                                          User Guide

1-   10/100 base T network port
2-   USB 2.0 port
3-   RS232 /DB9 serial port (COM1)
4-   RS232 /DB9 serial port (COM2)
5-   USB Host port
                                                      Figure 2.2
                                                   Connector Panel

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                                                                                                                      N0C402B Rev. 1
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2.2     POWERING UP THE IER 400 PRINTER
        2.2.1 Procedure
                   - At the rear of the printer, set the AC power switch to the
                     I-position.

                                                    Figure 2.3
                                          Powering Up the IER 400 Printer

                   Printer initialization starts. The length of this process will take
                   several tens of seconds and can vary depending on the
                   application. The initialization being completed, the following will
                   occur, either:
                   - the green LED lights up while the red LED is blinking and a
                     sound signal is emitted to remind you to load media, if you have
                     not done so, or
                   - the green LED lights up to inform you that the printer is ready for
                     operation.

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2.3   POWERING DOWN THE IER 400 PRINTER
      2.3.1 Procedure
                  - To power down the printer, set the power switch at the rear of the
                    printer to the 0-position.

                                                 Figure 2.4
                                      Powering Down the IER 400 Printer

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3       INSTALLING AND LOADING THE CONSUMABLES
3.1     OPENING THE PRINTER COVER
        3.1.1 Preliminary Information

                     The printer cover should normally be closed. The printer
                     cover should only be opened in exceptional
                     circumstances, such as for adjusting settings and
             CAUTION troubleshooting.
                     The cover must be closed when the printer is operating.

                   - To open the cover, grasp the metal edge of the cover at the rear
                     of the printer, lift it and swing it open until it rests on the
                     electronics module cover.
                   - To close it, swing the cover back to its original position.

                                                            Figure 3.1
                                                         Opening the Cover

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3.2   INSTALLING FANFOLD MEDIA
      3.2.1 Procedure
                   - Position a box of blank documents at the rear of the printer,
                     following the instructions below.
      IMPORTANT:                   Place the box:
                                   - parallel to the printer
                                   - in the axis that documents are introduced,
                                   - with the heat-sensitive side of the media facing up.

      1 - Printer
      2 - Box of fanfold media
      3 - Paper intake
                                                    Figure 3.2
                                        Positioning a Box of Fanfold Media

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3.3     INSTALLING ROLL MEDIA
        3.3.1 Installing a Roll of Documents
        IMPORTANT:                 To install a roll of documents on the roll media
                                   dispenser (A), the heat sensitive layer of the
                                   documents must be facing upwards.
                   1. Unlock the moveable flange (B) move to "UNLOCK" position) of
                      the roll media dispenser shaft (C).
                   2. Place a roll of documents (D) on the roll media dispenser shaft
                      (C) and push it against the moveable flange (B).
                   3. Move the roll of new documents (D) and the moveable flange
                      (B) along the roll media dispenser shaft (C) until the roll of
                      documents (D) is aligned with the paper intake (E), see figure
                      page 25.
                   4. When the alignment is satisfactory, lock the moveable flange
                      (move to "LOCK" position) (B) to immobilize the roll media
                      dispenser shaft.

                                                         Figure 3.3
                                              Installing a roll of documents

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IMPORTANT:                  The roll of documents (D) must be aligned on the
                            paper intake axis (E); incorrect alignment may cause
                            printing problems.

A-   Roll Media Dispenser
B-   Moveable flange
C-   Roll media dispenser shaft
D-   Roll of documents
E-   Paper intake
                                               Figure 3.4
                                    Roll alignment / Paper insertion

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3.4     ADJUSTING THE PAPER PATH WIDTH
        Preliminary Steps: - Make sure the media is correctly loaded. Refer the
                             corresponding section of the present User Guide.
                           - Switch the printer off.
        3.4.1 Procedure
                   - Open the printer cover.
                   - Release the paper guide (1) locking lever (5) by rotating it
                     towards the rear of the printer.
                   - Grasp the paper guide adjustment tab (2) and pull it outwards.
                   Note:   The following two paper guide configurations exist for the
                           printer:
                              Solely the outer guide (4) is mobile (i.e. printer version
                              with fixed inner paper guide), or
                              the two paper guides are mobile; in this case, moving
                              the outer paper guide moves the inner paper guide
                              symmetrically.

                                                        Figure 3.5
                                                Moving the Paper Guide(s)

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Note:         The printer version with fixed inner paper guide does not come
              with a pinion (3).
             - Insert the media into the two paper guides making up the paper
               path, all the way to the stop.
             - Fine-adjust distance d between the two paper guides and the
               media to ensure that media feeding is smooth and accurate at
               the same time, without friction, nor excessive play.

2 - Paper guide adjustment tab
3 - Pinion (printer version with mobile inner paper guide)
5 - Paper guide locking lever
                             Figure 3.6
  Fine-Adjusting the Distance between the Media and the two Paper
                               Guides

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                                                        Figure 3.7
                                                 Locking the Paper Guides

        Final Steps: - The paper path fine-adjustment being completed, lock the
                       position of the guides by rotating the locking lever (5)
                       towards the front of the printer.
                     - Close the printer cover.

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3.5   MEDIA LOADING
      Preliminary Steps: - Adjust the paper width, see page 26
                         - Power up the printer, see page 20.
      3.5.1 Paper Load Procedure
                   - Insert the first document from the box or roll between the two
                     insertion paper guides.
                   - Move the document inwards until it is captured by the printer.
      Note:         Once the document has been fed correctly:
                    - the printer initializes, adjusting the paper position to the program
                      parameters and the type of document separation marks,
                    - a blank document is ejected. If automatic separation is not
                      available, the user must separate the document manually, see
                      page 32.

                                                               Figure 3.8
                                                             Loading Paper

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4       PRINTER OPERATION
4.1     INDICATOR AND KEY FUNCTIONS
        4.1.1 Meaning of Printer Indicator Behavior
                   The behavior of the printer's two control panel indicators indicates
                   its operational status and any errors that may occur during printing.
                   Illustration of possible printer indicator statuses:

                                     : Indicator off.
                                     : Indicator steadily lit.
                                     : Indicator blinking slowly.

                                     : Indicator blinking rapidly.

                   Table of printer indicator lamp statuses:

                        Indicator status                                   Cause                                       Remedy

                                                           Printer powered down.                                               -

                                                           Printer initialization
                                                                                                                               -
                                                           phase after power up.

                                                           Printer powered up,
                                                                                                                               -
                                                           online ("READY").

                                                           Printer powered up,
                                                           transaction in                                                      -
                                                           progress.

        Note:       An audible signal is sounded when there is a fault on the printer.
                    Two cases are possible:
                     an intermittent signal which stops after 5 seconds indicates a
                     minor problem (e.g. paper out),
                     a continuous intermittent signal warns the user of a technical
                     problem (e.g. paper jam).

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4.1.2 Control Panel Key Functions

             "ONLINE" key                         Toggles between "online" to "offline" mode
                                                  In the event an incident is indicated by the
                                                  audible signal, clears the fault (turns audible
                                                  signal off).
             "TEST" key                           Enables the selection of a test document type
                                                  in "Offline" mode only.
                                                  In "Online" mode only, simultaneously pressing
                                                  these keys for at least 2 seconds activates the
                                                  automatic ejection of paper.
             "RESET" key                          In the event an incident is indicated by the
                                                  audible signal, clears the fault (turns audible
                                                  signal off).
             "FEED" key                           Ejects a blank coupon from the stock loaded in
                                                  the printer.

                                                           Front panel with                           Front panel without
                            Keys                          display and 4-key                            display and 2-key
                                                            control panel                                control panel

                       "ONLINE"                                           ◆                                            ◆

                         "TEST"                                           ◆                                            ◆

                        "RESET"                                           ◆                                             -

                           FEED                                           ◆                                             -

Note:         Whatever the version of the front panel used, these keys have the
              same functions.

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4.2     PRINTING DOCUMENTS
        Preliminary Steps: Before using the printer, perform the following checks:
                           - Printer is connected to the power supply and the
                             host data communications system, see page 15.
                           - Printer is powered up, see page 20.
                           - Printer is loaded with media, see page 29.
                           - If necessary, refer to the section describing printer
                             functions, see page 30
        4.2.1 Document printing procedure
                   - Set the printer to "Online" by pressing the "ONLINE" key.
                   - Launch a print command from the host system.
                     The green indicator blinks during printing.
                   When printing is finished, if the printer is equipped with the cutter
                   assembly, the document is automatically cut and presented to the
                   user.
                   If the printer is not equipped with the optional cutting assembly to
                   automatically separate documents, use the serrated edges of the
                   output slot on the front of the printer to manually separate the
                   printed document, tearing it up or down sharply.

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                                          Figure 4.1
                              Separating documents by tearing off

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5       USER LEVEL TROUBLESHOOTING
5.1     OPERATING FAULTS
        In most cases, a printer operating fault activates the indicators and an
        audible signal.
        Note:       An intermittent signal stopping after 5 seconds indicates a minor
                    problem, but a continuous signal indicates a technical problem.
        5.1.1 When powering up, the printer does not start up
        Note:       If necessary, remove the media from the printer to access the rear
                    of the printer, see page 42.
                   - Power down the printer (set power switch to "0" position).
                   - Check the presence of the AC power supply with another
                     electrical device.
                   - Check the connections of the power cable to the printer
                     connector and to the power supply.
                   - Restart the printer (set power switch to "I" position).
                   - Wait for the printer to initialize then ensure that the green
                     indicator lamp is lit in "Online" mode.
                   If after all these steps the printer does not start up, call the help
                   desk.
        5.1.2 The printer does not receive print data
        Note:       If necessary, remove the media from the printer to access to the
                    rear of the printer, see page 42.
                   - Power down the printer (set power switch to "0" position).
                   - Check the connections of the data cable to the printer connector
                     and to the computer system (computer, network, hub, etc.).
                   - Restart the printer (set power switch to "I" position) and check
                     that the green indicator lamp is lit in "Online" mode.
        Note:       If you removed paper media from the printer beforehand, reload it
                    see page 29.

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            - Send a print command from the host system; the printer should
              execute the requested task.
            If the above actions do not solve the problem, call the help desk.
5.1.3 The paper is not feeding
            - Check that the printhead assembly is correctly locked,
              see page 40.
            - Insert blank media, all the way, between the paper guides until
              positioned under the printhead assembly.
            - Ensure that there is no paper chaff in the paper path that could
              interfere with media feeding.
            If the above actions do not solve the problem, call the help desk.
5.1.4 Poor print quality
            This problem may have several causes:
             dirty printing mechanism
             print parameter settings do not correspond to the type of media
             used,
             printhead assembly incorrectly locked, see page 40.
             faulty part(s).
            If the print quality is not satisfactory despite the checks performed,
            call the help desk.

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        5.1.5 Frequent Error Signals
        IMPORTANT: Having solved the problem encountered, press the
                   "ONLINE" key or the "RESET" key to reinitialize the
                   printer.
                   Reminder of possible indicator statuses :

                                     : Indicator off
                                     : Indicator steadily lit
                                     : Indicator blinking slowly

                                     : Indicator blinking rapidly

                   Table of printer indicator lamp statuses:

                            Message and indicator
                                                                                            Cause                            Remedy
                                 statuses

                                                                                                 - Press the
                                                                                                   "ONLINE" key.
                                                                                 Paper stock low - Load the
                                                                                                   printer with
                                                                                                   paper.

                                                                                                                    - Press the
                                                                                                                      "ONLINE" key.
                                                                                 Paper out                          - Load the
                                                                                                                      printer with
                                                                                                                      paper.

                                                                                 - Bad paper
                                                                                   detection                        - Unload then
                                                                                                                      reload the
                                                                                 - Sensor                             printer with
                                                                                   calibration                        paper.
                                                                                   problem

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                   Message and indicator
                                                                                   Cause                             Remedy
                        statuses

                                                                                                            - Remove the
                                                                                                              jammed paper.
                                                                         Paper jam
                                                                                                            - Press the
                                                                                                              "ONLINE" key.

                                                                                         - Check the
                                                                                           data cable
                                                                         Data              connection,
                                                                         transmission      see page 15
                                                                         error (no       - Resend the
                                                                         connection with   computer
                                                                         the host system) command
                                                                                         - Press the
                                                                                           "ONLINE" key.

                                                                                                            - Lock the
                                                                                                              printhead
                                                                                                              correctly
                                                                         Printhead
                                                                         unlocked                           - Remove the
                                                                                                              blank coupon
                                                                                                              ejected by the
                                                                                                              printer.

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5.2     OPENING THE PRINTHEAD ASSEMBLY - CLEARING A
        DOCUMENT JAM

                     Before performing any service operation on the printer:
                      unload the paper from the printer, see page 42
             WARNING  switch off the printer,
                      disconnect the printer from the power supply,
                      disconnect the data cable.

                     The printhead is a sensitive electronic component,
                     therefore it is essential to:
                     - put on an anti-static wrist strap before touching it,
             CAUTION - avoid any shocks to the printhead,
                     - do not use any tools that could damage it,
                     - do not touch the line of heating elements.

        IMPORTANT:                 Make sure the printhead assembly is closed / locked
                                   during normal printing operations.
        Note:       Open the printhead assembly only when necessary, for example
                    when you need access to the paper path to clear a paper jam or to
                    service the printer.
        Preliminary Steps: - Open the printer cover.
        5.2.1 Procedure
                   - Grasp the two levers (1) with your thumb and forefinger and
                     press them together to unlock the printhead support (2).
                   - Rotate the printhead support (2) towards the rear, all the way to
                     the stop.
                   - Grasp the front edge of the printhead (3) and rotate the printhead
                     (3) to the rear.
                   Note:     Opening the printhead allows you to remove a document
                             (4) stuck in the printhead area, which is causing a jam in
                             the front part of the printer.

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1-   Levers
2-   Printhead support
3-   Printhead
4-   Paper jam
                                             Figure 5.1
                                   Opening the Printhead Assembly

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5.3     CLOSING AND LOCKING THE PRINTHEAD ASSEMBLY
        5.3.1 Procedure

                     Before reinstalling the printhead, make sure the rotating
                     pins on each side of the printhead (3) are correctly
             CAUTION positioned in their respective seats on the printer.

                   - Rotate the printhead (3) toward the front of the printer.
                   - Rotate the printhead support (2) toward the front of the printer,
                     onto the printhead (3).
                   - Press firmly on the green tab at the front of the printhead support
                     (2) until the assembly clicks into the locked position.

                     When locking the printhead support (2), make sure you
                     clearly hear two clicks indicating that the two levers (1)
                     have snapped back into position in their respective
             CAUTION seats.
                     Ensure that the printhead support (2) is solidly locked in
                     position.

                   - If no other service operation is to be performed on the printer :
                          close the printer cover,
                                reconnect the data cable,
                                reconnect the power cord,
                                power up the printer
                                and load the printer with paper.

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1 - Levers
2 - Printhead support
3 - Printhead
                                         Figure 5.2
                           Closing/Locking the Printhead Assembly

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5.4     UNLOADING THE MEDIA
        5.4.1 Automatic Removal
                   To automatically remove the media from the printer, simply press,
                   for at least two seconds, the "TEST" key on the printer control
                   panel. Once the media is ejected from the mechanism, simply
                   remove the media from the rear of the printer.

        Note:       Whatever the front panel option chosen, the keys have the same
                    functions.

                                                        Figure 5.3
                                                  Automatic paper removal

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5.4.2 Manual Removal
IMPORTANT:                  IMPERATIVELY POWER DOWN THE PRINTER
                            BEFORE STARTING TO REMOVE THE PAPER
                            MANUALLY.
            Manual removal may be necessary when documents have not
            been successfully removed from the printer automatically (e.g. due
            to a paper jam).
            This operation is performed by unlocking the printhead support
            then removing the media from the rear of the printer.
IMPORTANT:                  This action does not require you to open the
                            printhead; simply unlocking the support will suffice,
                            see page 38.
                            Ensure you re-lock the printhead support after
                            removing the paper, see page 40

                                                  Figure 5.4
                                             Manual Paper Removal

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6     PRINTER MAINTENANCE
6.1   RECOMMENDED PERIODIC MAINTENANCE
      Schedule: Every 2 weeks or after 2000 m of printing.
      Estimated Time: 15 min.
      Tools Required / Maintenance Products: - IER cleaning kit, ref. S32129A

               Before starting to clean the printer:
               - unload the paper from the printer, see page 42
       WARNING - switch off the printer,
               - disconnect the printer from the power supply,
               - disconnect the data cable.

      6.1.1 Periodic maintenance frequency
                   To ensure optimum use of the printer under normal conditions, IER
                   recommends periodic cleaning every 2 weeks or after 2000m of
                   printing.
      IMPORTANT:                   The frequency of cleaning must be adapted to the
                                   specific environmental and operating conditions of the
                                   printer (dusty atmosphere, paper quality, sustained
                                   printer use, etc. ).
                   Use the IER cleaning kit, ref. S32129A following the instructions in
                   the kit, and applying the procedures described in this document.

                IER declines all liability for incidents arising from failure
                to follow its recommendations regarding service
        CAUTION intervals, products and procedures.

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6.2     PERIODIC MAINTENANCE PROCEDURES
        6.2.1 Removing Dust From the Printer Mechanism

                     To carry out this operation, IER recommends that you
                     only use the can of compressed air supplied with the
                     cleaning kit, since it has been tested and approved as
             WARNING non-flammable and non-explosive.
                     IER will not accept responsibility for problems arising
                     from the use of any other product.
                     DO NOT USE THE DUSTER CAN IF THERE IS VERY
                     LITTLE AIR LEFT. THE CAN MOSTLY CONTAINS
                     PROPELLENT, WHICH IS HIGHLY FLAMMABLE.

                   Use the duster can supplied with the IER Cleaning Kit, following
                   the safety precautions on the can and those mentioned above,
                   dislodge any paper chaff and dust in the printer by blowing air into
                   the following zones:
                     Arrow #5: inside the two paper guides,
                     Arrow #4: under the two paper guides and the print mechanism,
                     Arrow #3: at the end of the paper path around the media sensor
                     Arrows #2: on the platen, to the document separation mark
                     sensors and behind the printer front panel, where the optional
                     cutter is installed,
                     Arrows # 1: in the output slot in the front panel.

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                                         Figure 6.1
                           General Dust Removal From the Printer

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        6.2.2 Cleaning the Printhead and Platen

                     The printhead is a sensitive electronic component:
                     - put on an anti-static wrist strap before touching it,
                     - avoid physical shocks to the printhead,
             CAUTION
                     - do not use any tools that could damage it,
                     - do not touch the printhead heating elements.

        Proceed as follows, using the products in the IER cleaning kit and following
        the enclosed instructions:
        - Use one of the soft, lint-free cloths and moisten it slightly with the
          recommended cleaning product to clean the platen surface (2); rotate the
          platen (2) manually to have access to the entire platen surface (2).
        - Using alcohol filled foam swabs, clean the whole surface of the printhead
          heating elements (1).

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1 - Printhead
2 - Platen
                                               Figure 6.2
                                   Cleaning the Printhead and Platen

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6.3     RESTORING THE PRINTER TO OPERATIONAL CONDITION
        FOLLOWING PERIODIC MAINTENANCE
        6.3.1 Actions to be Performed Before Putting the Printer
              Into Service
                   After performing periodic maintenance operations:
                   - Close / Lock the printhead assembly, see page 40.
                   - Close the printer cover.
                   - Connect the data cable and the power cord, see page 15.
                   - Switch the printer on, see page 20.
                   - Load paper into the printer, see page 29.
                   - Print a document to check the print quality, see page 32.

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